CN104458299A - Fault detecting system of welding device - Google Patents
Fault detecting system of welding device Download PDFInfo
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- CN104458299A CN104458299A CN201310433355.5A CN201310433355A CN104458299A CN 104458299 A CN104458299 A CN 104458299A CN 201310433355 A CN201310433355 A CN 201310433355A CN 104458299 A CN104458299 A CN 104458299A
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Abstract
The invention relates to a fault detecting system of a welding device. The fault detecting system comprises a fault point detecting module (10), an input module DI (7), a central processing unit module (8) and a fault output and display module (9) which are sequentially connected. The fault point detecting module (10) transmits detected and collected fault information to a central processing unit through the input module (7) to be analyzed and processed. Finally, the final fault detecting information is obtained through the fault output and display module (9). The fault detecting system has the advantages that the intelligent degree is high, the measurement result is accurate, compatibility and applicability are high, and the data transmission is convenient and efficient.
Description
Technical field
What the present invention relates to is a kind of pick-up unit field, and what be specifically related to is a kind of fault detection system of welding gear.
Background technology
At present along with the fast development of welding industry, the wide range related to applied by welding gear, and it plays a greater and greater role in the development of national economy.But as the work of large-scale automatic welder(welding machine), the condition possessed also is very high.Electric current, voltage, air pressure, temperature and controller are all affect the factor that roll extrusion welding machine normally works, and having one, deal with improperly will the major accident even causing device damage and safety in production seriously off quality of contrast products.So require that in real work welding gear just must could drop into normal work to operating condition parameters before life's work after complete detection.But current detection method or backwardness, mainly adopt the instant detection of manual patrol, simple electronic equipment, these detection meanss, not only inefficiency, and the accuracy of the data message detected is had a greatly reduced quality.All there is larger defect in intellectuality, the high-speeding of these detection meanss.
Summary of the invention
The object of this invention is to provide a kind of fault detection system of welding gear, it intelligentized detection all working condition can perform running again after whether meeting before welding job, ensure that the quality of product and the safety of equipment.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of fault detection system of welding gear, comprise trouble spot detection module, load module DI, CPU module and fault to export and display module, described trouble spot detection module, load module DI, CPU module export with fault and display module is connected successively; Described trouble spot detection module newly passes to detecting the fault of collecting described central processing unit and carries out analyzing and processing by connecing load module, and exports and display module draws final fault detection information finally by fault.
Described trouble spot detection module comprises the one in device lifting detection module, action button detection module, product orientation detection module, gas circuit water route detection module, current anomaly detection module, abnormal alarm module.
Described trouble spot detection module comprises device lifting detection module, action button detection module, product orientation detection module, gas circuit water route detection module, current anomaly detection module, in abnormal alarm module at least two kinds, and they are connected for parallel way.
The connectivity port of hot plug form is adopted to be connected between described trouble spot detection module and load module.
Described CPU module and fault export and between display module, contact is wireless communication mode.
Described fault exports and display module is the communication device of Portable movable.
The present invention has the following advantages:
(1) introduce process chip, improve intelligence degree, have reliable technology to ensure for the accuracy of raising the efficiency, increasing detection;
(2) for distinct device, can select to detect one or more trouble spot, matching, applicability are strong;
(3) between central processing unit and output and display module, contact is wireless communication mode, facilitates the transmission of related data;
(4) output and display module are set as the communication device of Portable movable, are convenient to the situation grasping equipment at any time.
Accompanying drawing explanation
Fig. 1 is principle schematic of the present invention;
Fig. 2 is the structural representation of one embodiment of the present of invention.
Reference numeral: 1, device lifting detection module, 2, action button detection module, 3, product orientation detection module, 4, gas circuit water route detection module, 5, current anomaly detection module, 6, abnormal alarm module, 7, load module, 8, CPU module, 9, fault exports and display module, 10, trouble spot detection module.
Embodiment
Further illustrate of the present invention below in conjunction with the drawings and specific embodiments.
As Fig. 1-2, a kind of fault detection system of welding gear, comprise trouble spot detection module 10, load module DI7, CPU module 8 and fault to export and display module 9, described trouble spot detection module 10, load module DI7, CPU module 8 export with fault and display module 9 is connected successively; Described trouble spot detection module 10 newly passes to detecting the fault of collecting described central processing unit and carries out analyzing and processing by connecing load module 7, and exports and display module 9 draws final fault detection information finally by fault.
Described trouble spot detection module 10 comprises the one in device lifting detection module 1, action button detection module 2, product orientation detection module 3, gas circuit water route detection module 4, current anomaly detection module 5, abnormal alarm module 6;
Described trouble spot detection module 10 comprises device lifting detection module 1, action button detection module 2, product orientation detection module 3, gas circuit water route detection module 4, current anomaly detection module 5, in abnormal alarm module 6 at least two kinds, and they are connected for parallel way;
The connectivity port of hot plug form is adopted to be connected between described trouble spot detection module 10 and load module 7; Operator chooses arbitrarily the project needing to detect as required, is realized, but also do not affect the preservation of other Monitoring Data by port fast insert-pull
Described CPU module 8 and fault export and between display module 9, contact is wireless communication mode; Can be the transmission of wifi or bluetooth form
Described fault exports and display module 9 is the communication device of Portable movable.Be specially the display screen of mobile phone or band wifi; Even can detect by handset starting, people is not arrived before, just detects in advance, saved the time, improve efficiency
Advantage of the present invention is as follows:
(1) process chip (central processing unit) is introduced, related data is processed efficiently by chip, obtaining rapidly and efficiently of testing result, and improve detection system intelligence degree on the whole, there is reliable technology to ensure for the accuracy of raising the efficiency, increasing detection;
(2) require (disparity items of the needs detection of welding gear) for difference, can select to detect one or more trouble spot, this detection system can be applied on multiple welding gear simultaneously, and matching, applicability strengthen greatly;
(3) between central processing unit and output and display module, contact is wireless communication mode (bluetooth, wifi), facilitates the transmission of related data; Also some application of contemporary smart mobile phone have been suitable for
(4) output and display module are set as the communication device of Portable movable, are convenient to the situation grasping equipment at any time.
Above one embodiment of the present of invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Claims (6)
1. the fault detection system of a welding gear, it is characterized in that, comprise trouble spot detection module (10), load module DI (7), CPU module (8) and fault to export and display module (9), described trouble spot detection module (10), load module DI (7), CPU module (8) and fault export and display module (9) is connected successively; The failure message detecting collection is passed to described central processing unit by load module (7) and carries out analyzing and processing by described trouble spot detection module (10), draws final fault detection information finally by fault output and display module (9).
2. the fault detection system of welding gear as claimed in claim 1, is characterized in that: described trouble spot detection module (10) comprises the one in device lifting detection module (1), action button detection module (2), product orientation detection module (3), gas circuit water route detection module (4), current anomaly detection module (5), abnormal alarm module (6).
3. the fault detection system of welding gear as claimed in claim 1, it is characterized in that: described trouble spot detection module (10) comprises device lifting detection module (1), action button detection module (2), product orientation detection module (3), gas circuit water route detection module (4), current anomaly detection module (5), in abnormal alarm module (6) at least two kinds, and they are connected for parallel way.
4. the fault detection system of welding gear as claimed in claim 2 or claim 3, is characterized in that: adopt the connectivity port of hot plug form to be connected between described trouble spot detection module (10) and load module (7).
5. the fault detection system of welding gear as claimed in claim 4, is characterized in that: described CPU module (8) and fault export and between display module (9), contact is wireless communication mode.
6. the fault detection system of welding gear as claimed in claim 4, is characterized in that: the communication device that described fault exports and display module (9) is Portable movable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310433355.5A CN104458299A (en) | 2013-09-22 | 2013-09-22 | Fault detecting system of welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310433355.5A CN104458299A (en) | 2013-09-22 | 2013-09-22 | Fault detecting system of welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104458299A true CN104458299A (en) | 2015-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310433355.5A Pending CN104458299A (en) | 2013-09-22 | 2013-09-22 | Fault detecting system of welding device |
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| CN (1) | CN104458299A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105067295A (en) * | 2015-07-20 | 2015-11-18 | 柳州好顺科技有限公司 | Engineering machine fault alarm device |
| CN112894205A (en) * | 2021-01-16 | 2021-06-04 | 佛山市广凡机器人有限公司 | Robot control system for welding |
-
2013
- 2013-09-22 CN CN201310433355.5A patent/CN104458299A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105067295A (en) * | 2015-07-20 | 2015-11-18 | 柳州好顺科技有限公司 | Engineering machine fault alarm device |
| CN112894205A (en) * | 2021-01-16 | 2021-06-04 | 佛山市广凡机器人有限公司 | Robot control system for welding |
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Application publication date: 20150325 |