CN104452020B - Hai Luolin function machine knitted fabric and production technology thereof - Google Patents
Hai Luolin function machine knitted fabric and production technology thereof Download PDFInfo
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- CN104452020B CN104452020B CN201410679163.7A CN201410679163A CN104452020B CN 104452020 B CN104452020 B CN 104452020B CN 201410679163 A CN201410679163 A CN 201410679163A CN 104452020 B CN104452020 B CN 104452020B
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- 239000004744 fabric Substances 0.000 title claims abstract description 83
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 229920004933 Terylene® Polymers 0.000 claims abstract description 26
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 26
- 150000001768 cations Chemical class 0.000 claims abstract description 25
- 229920000728 polyester Polymers 0.000 claims abstract description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 42
- 238000000034 method Methods 0.000 claims description 41
- 238000009413 insulation Methods 0.000 claims description 36
- 238000004043 dyeing Methods 0.000 claims description 31
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 27
- 239000007788 liquid Substances 0.000 claims description 16
- 238000002203 pretreatment Methods 0.000 claims description 16
- 238000005406 washing Methods 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 230000003472 neutralizing effect Effects 0.000 claims description 9
- 230000008520 organization Effects 0.000 claims description 8
- 238000004513 sizing Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 9
- 241000251468 Actinopterygii Species 0.000 abstract description 5
- 230000037303 wrinkles Effects 0.000 abstract description 5
- 238000009941 weaving Methods 0.000 abstract description 4
- 210000004243 sweat Anatomy 0.000 abstract description 2
- 229920002334 Spandex Polymers 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 239000004759 spandex Substances 0.000 description 4
- 239000000975 dye Substances 0.000 description 2
- 206010044565 Tremor Diseases 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 210000000158 ommatidium Anatomy 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The present invention relates to a kind of Hai Luolin function machine knitted fabric and production technology thereof, belong to the technical field of weaving face fabric, comprise warp and parallel, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, does is second warp 68D/36F? FDY? 1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, does is first latitude 100D/48F polyester DTY+40D? SP sky bag 850T/MS, does is second latitude 68D/36F? FDY? 1700T/MZ, the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS.The present invention is soft, high resilience, moisture absorbing and sweat releasing, clearly comfortable, there is good wearability, there is the wrinkle as fish scale and grid effect.
Description
Technical field
The present invention relates to a kind of Hai Luolin function machine knitted fabric and production technology thereof, belong to the technical field of weaving face fabric.
Background technology
Along with improving constantly of social development and people's living standard, people are tending towards the pursuit of fashion, magnificent, implicit elegance more to dress.Chiffon fabric popular on market transparently, pleasant elegantly wins liking of Mrs summer with frivolous, and this type of fabric is used for spring and autumn clothes because of frivolous elegant and be restricted.In order to fashion elements in summer is injected spring and autumn fabric, this case produces thus.
Summary of the invention
For achieving the above object, the invention provides a kind of Hai Luolin function machine knitted fabric and production technology thereof.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of Hai Luolin function machine knitted fabric, comprise warp and parallel, warp by first through, second through, third through forming, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, second warp is 68D/36FFDY1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, parallel is made up of first latitude, second latitude, the third latitude, first latitude is 100D/48F polyester DTY+40DSP sky bag 850T/MS, second latitude is 68D/36FFDY1700T/MZ, and the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS.
The production technology of Hai Luolin function machine knitted fabric of the present invention, comprises the following steps:
(1) warp:
(2) parallel:
(3) warp after above-mentioned manufacturing procedure is woven into grey cloth together with parallel;
(4) dyeing and finishing.
Described second warp, the shaping process of second latitude include: setting temperature is 85-95 DEG C, shaping time is 90-120min, vacuum is 0.065-0.075Mpa, and steam pressure is 0.04-0.06Mpa, finally naturally cools at normal temperatures and pressures and within 48 hours, enters next process less; The shaping process of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature sizing at least 72 hours, enters next process after eliminating internal stress.
Rational setting temperature, time and steam pressure, can keep the resilience that raw material is good, obtains good fixed effect.Temperature is too high, can destroy the original supramolecular structure of raw material, thus affects its distinctive rebound performance; And temperature is too low, then do not reach desirable fixed effect.Therefore the present invention adopts above-mentioned setting process parameter to reach superior fixed effect.
As such scheme further preferably, described second warp, the setting operation of second latitude include: setting temperature is 90 DEG C, and fixing time is 100min, and vacuum is 0.07Mpa, steam pressure is 0.05Mpa, and finally cooling enters next process in 48 hours more naturally at normal temperatures and pressures; The setting operation of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting in 72 hours, enter next process after eliminating internal stress.
The operation of described warping, thread guide pivot angle 12 lattice, creel and bobbin cradle spacing 30cm, silk thread unwinding tension control is at 16-18cN, and doff tension force controls at 36-40cN, and braking distance controls at 2.5-3M, and the warping speed of a motor vehicle controls at 200-250r/min.Warping process has direct relation to next procedure quality control, and tension force controls shakiness can cause the defects such as loom efficiency low, wide anxious warp, organizine fluffing.In order to solve tension in Warping and speed of a motor vehicle control problem, the present invention adopts above-mentioned warping process.
Described woven operation, 68D/36FFDY1700T/MZ, 100D/36F terylene cation DTY+40DSP sky bag 500T/MS two kinds of raw materials, by the fixed form through determining latitude, being organized and being interweaved, forming the top layer of fabric based on united organization; 100D/48F polyester DTY+40DSP sky bag 850T/MS carries out interweaving with plain weave and forms the nexine of fabric; Fabric table, nexine tissue carry out warp-wise access node with the interlacing point of Unequal distance.The present invention adopts stitch weave in table.
Described woven operation, loom rotating speed is 420 ± 10r/min, heald level time 330 °, interior through heald level time 290 °, back beam height+1 lattice, and warp stop frame height 75mm, Opening Travel+2cm, the buffer spring number of turns 6 is enclosed, warp tension 280 ± 20N.The present invention is because of the first and second the third different through shrinkage, and make and close, stretch, reel high to tensile requirements, production difficulty is large.In order to ensure the neat and well spaced straight warp end break with reducing when weaving of grey cloth, the above-mentioned weaving process route that the present invention adopts " small tension receiving coil, the high back rest, late opening ".Use ommatidium heald, to reduce because of heald frame, to be elevated the opening that the mutual friction that causes causes unclear, basically identical to ensure the tension force of yarn.
The operation of described dyeing and finishing comprises:
Debatching → cold dome → open washing → pre-treatment → open-width → pre-setting → dyeing → open-width → finished product sizing → clot → warehouse-in;
Pre-treatment process: add alkaline processing liquid during 35-45 DEG C, with the ramp of 1-3 DEG C/min to 70-80 DEG C, insulation 5-15min, again with the ramp of 0.5-1.5 DEG C/min to 85-95 DEG C, insulation 50-70min, when being then cooled to 70-80 DEG C with the speed of 0.5-1.5 DEG C/min, neutralizing with acetic acid and fully wash;
Dyeing: 30-40 DEG C is carried out warm water material (namely when water temperature reaches this temperature, again dyestuff etc. is added in dye vat), with the ramp of 1-3 DEG C/min to 95-105 DEG C, after insulation 25-35min, with the ramp of 0.5-1.5 DEG C/min to 120-130 DEG C, when being cooled to 55-65 DEG C with the speed of 1-3 DEG C/min after insulation 80-100min, carry out reduction washing;
Finished product setting process: setting temperature controls at 150-170 DEG C, time 20-40S, over feed rate(OFR) 10%, and the tension force applying 10-15N in the fabric width direction of fabric.
The terylene on fabric top layer of the present invention and spandex present the wrinkle effect as fish scale after dyeing and finishing process, and the elasticity simultaneously protecting nexine spandex is not suffered a loss.Fabric of the present invention has and bright-colouredly dry and comfortablely shows again wrinkle as fish scale and grid effect and the better feature of elastic effect.
As the further setting of such scheme, described pre-treatment process: add alkaline processing liquid when 40 DEG C, with the ramp to 75 DEG C of 2 DEG C/min, insulation 10min, again with the ramp to 90 DEG C of 1 DEG C/min, insulation 60min, when being then cooled to 75 DEG C with the speed of 1 DEG C/min, neutralizing with acetic acid and fully washs;
Dyeing: 35 DEG C are carried out warm water material, with the ramp to 100 DEG C of 2 DEG C/min, after insulation 30min, with the ramp to 125 DEG C of 1 DEG C/min, carries out reduction washing when being cooled to 60 DEG C with the speed of 2 DEG C/min after insulation 90min;
Finished product setting process: setting temperature controls at 160 DEG C, time 30S, over feed rate(OFR) 10%, and the tension force applying 10-15N in the fabric width direction of fabric.
Described alkaline processing liquid comprises NaOH and promoter, and the concentration that wherein NaOH reaches is 8-20g/L, and the concentration that promoter reaches is 0.8-2.0g/L.
The present invention does top layer raw material with terylene cation FDY through heavy twist and adds terylene cation DTY and add spandex filler rod, nexine adopts polyester DTY to add spandex, be equipped with special organization design, fabric texture surface is bright-coloured dry and comfortablely shows again wrinkle as fish scale and grid effect does not have some local flavor, nexine is smooth comfortable high resilience then, fabric can give prominence to magnificent, the implicit elegance of dressing noble quality, can embody youthful vigor again, if it is eye-catching to contaminate double-colored novelty.
Unique style of the present invention, soft, high resilience, moisture absorbing and sweat releasing, clearly comfortable, there is good wearability, there is the wrinkle as fish scale and grid effect.
Fabric of the present invention mainly can make the high-grade suit of skirt of various Mrs spring and autumn, overcoat, the dress ornaments such as DINNER JACKET.
Hai Luolin function machine knitted fabric of the present invention reaches following technical indicator:
1. density variation rate: warp-wise ± 3%, broadwise ± 3%;
2. finished tensile is powerful: warp-wise >=200N, broadwise >=200N;
3. wash size changing rate (%): warp-wise-2.0% ~+2.0%, broadwise-2.0% ~+2.0%;
4. COLOR FASTNESS: 3-4 level.
Detailed description of the invention
Below by specific embodiment, the invention will be further described, but the present invention not limited by following examples.
Embodiment 1
Hai Luolin function machine knitted fabric of the present invention, comprise warp and parallel, warp by first through, second through, third through forming, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, second warp is 68D/36FFDY1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, parallel is made up of first latitude, second latitude, the third latitude, first latitude is 100D/48F polyester DTY+40DSP sky bag 850T/MS, second latitude is 68D/36FFDY1700T/MZ, and the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS.
The production technology of Hai Luolin function machine knitted fabric of the present invention, comprises the following steps:
(1) warp:
(2) parallel:
(3) warp after above-mentioned manufacturing procedure is woven into grey cloth together with parallel;
(4) dyeing and finishing.
Wherein, the setting operation of second warp, second latitude includes: setting temperature is 90 DEG C, and fixing time is 100min, and vacuum is 0.07Mpa, and steam pressure is 0.05Mpa, and finally cooling enters next process in 48 hours more naturally at normal temperatures and pressures; The setting operation of first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting in 72 hours, enter next process after eliminating internal stress.
The operation of warping, thread guide pivot angle 12 lattice, creel and bobbin cradle spacing 30cm, silk thread unwinding tension control is at 17cN, and doff tension force controls at 38cN, and braking distance controls at 2.8M, and the warping speed of a motor vehicle controls at 225r/min.
Woven operation, 68D/36FFDY1700T/MZ, 100D/36F terylene cation DTY+40DSP sky bag 500T/MS two kinds of raw materials, by the fixed form through determining latitude, being organized and being interweaved, forming the top layer of fabric based on united organization; 100D/48F polyester DTY+40DSP sky bag 850T/MS carries out interweaving with plain weave and forms the nexine of fabric; Fabric table, nexine tissue carry out warp-wise access node with the interlacing point of Unequal distance.
In the present embodiment, warp arranges: (1 first 1 second) * 23, (1 first 1 third) * 2; Parallel arranges: (1 first 1 second) * 14, (1 first 1 third) * 2.
Meanwhile, woven operation, loom rotating speed is 420r/min, heald level time 330 °, interior through heald level time 290 °, back beam height+1 lattice, and warp stop frame height 75mm, Opening Travel+2cm, the buffer spring number of turns 6 is enclosed, warp tension 280N.
The operation of dyeing and finishing comprises:
Debatching → cold dome → open washing → pre-treatment → open-width → pre-setting → dyeing → open-width → finished product sizing → clot → warehouse-in.
Pre-treatment process: add alkaline processing liquid when 40 DEG C, with the ramp to 75 DEG C of 2 DEG C/min, insulation 10min, again with the ramp to 90 DEG C of 1 DEG C/min, insulation 60min, when being then cooled to 75 DEG C with the speed of 1 DEG C/min, neutralizing with acetic acid and fully washs;
Dyeing: 35 DEG C are carried out warm water material, with the ramp to 100 DEG C of 2 DEG C/min, after insulation 30min, with the ramp to 125 DEG C of 1 DEG C/min, carries out reduction washing when being cooled to 60 DEG C with the speed of 2 DEG C/min after insulation 90min;
Finished product setting process: setting temperature controls at 160 DEG C, time 30S, over feed rate(OFR) 10%, and the tension force applying 12N in the fabric width direction of fabric.
Alkaline processing liquid comprises NaOH and promoter, and the concentration that wherein NaOH reaches in machine cylinder is 20g/L, and the concentration that promoter reaches in machine cylinder is 1.5g/L.
Embodiment 2
Hai Luolin function machine knitted fabric of the present invention, comprise warp and parallel, warp by first through, second through, third through forming, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, second warp is 68D/36FFDY1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, parallel is made up of first latitude, second latitude, the third latitude, first latitude is 100D/48F polyester DTY+40DSP sky bag 850T/MS, second latitude is 68D/36FFDY1700T/MZ, and the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS.
The production technology of Hai Luolin function machine knitted fabric of the present invention, comprises the following steps:
(1) warp:
(2) parallel:
(3) warp after above-mentioned manufacturing procedure is woven into grey cloth together with parallel;
(4) dyeing and finishing.
Wherein, the setting operation of second warp, second latitude includes: setting temperature is 85 DEG C, and shaping time is 120min, and vacuum is 0.065Mpa, and steam pressure is 0.06Mpa, and finally cooling enters next process in 50 hours more naturally at normal temperatures and pressures; The setting operation of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting in 74 hours, enter next process after eliminating internal stress.
The operation of warping, thread guide pivot angle 12 lattice, creel and bobbin cradle spacing 30cm, silk thread unwinding tension control is at 16cN, and doff tension force controls at 36cN, and braking distance controls at 2.5M, and the warping speed of a motor vehicle controls at 200r/min.
Woven operation, 68D/36FFDY1700T/MZ, 100D/36F terylene cation DTY+40DSP sky bag 500T/MS two kinds of raw materials, by the fixed form through determining latitude, being organized and being interweaved, forming the top layer of fabric based on united organization; 100D/48F polyester DTY+40DSP sky bag 850T/MS carries out interweaving with plain weave and forms the nexine of fabric; Fabric table, nexine tissue carry out warp-wise access node with the interlacing point of Unequal distance.
In the present embodiment, warp arranges: (1 first 1 second) * 23, (1 first 1 third) * 2; Parallel arranges: (1 first 1 second) * 14, (1 first 1 third) * 2.
Meanwhile, woven operation, loom rotating speed is 410r/min, heald level time 330 °, interior through heald level time 290 °, back beam height+1 lattice, and warp stop frame height 75mm, Opening Travel+2cm, the buffer spring number of turns 6 is enclosed, warp tension 260N.
The operation of dyeing and finishing comprises:
Debatching → cold dome → open washing → pre-treatment → open-width → pre-setting → dyeing → open-width → finished product sizing → clot → warehouse-in.
Pre-treatment process: add alkaline processing liquid when 35 DEG C, with the ramp to 80 DEG C of 3 DEG C/min, insulation 5min, again with the ramp to 95 DEG C of 1.5 DEG C/min, insulation 50min, when being then cooled to 80 DEG C with the speed of 1.5 DEG C/min, neutralizing with acetic acid and fully washs;
Dyeing: 30 DEG C are carried out warm water material, with the ramp to 105 DEG C of 3 DEG C/min, after insulation 25min, with the ramp to 130 DEG C of 1.5 DEG C/min, carries out reduction washing when being cooled to 65 DEG C with the speed of 3 DEG C/min after insulation 80min;
Finished product setting process: setting temperature controls at 170 DEG C, time 20S, over feed rate(OFR) 10%, and the tension force applying 10N in the fabric width direction of fabric.
Alkaline processing liquid comprises NaOH and promoter, and the concentration that wherein NaOH reaches in machine cylinder is 12g/L, and the concentration that promoter reaches in machine cylinder is 1.2g/L.
Embodiment 3
Hai Luolin function machine knitted fabric of the present invention, comprise warp and parallel, warp by first through, second through, third through forming, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, second warp is 68D/36FFDY1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, parallel is made up of first latitude, second latitude, the third latitude, first latitude is 100D/48F polyester DTY+40DSP sky bag 850T/MS, second latitude is 68D/36FFDY1700T/MZ, and the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS.
The production technology of Hai Luolin function machine knitted fabric of the present invention, comprises the following steps:
(1) warp:
(2) parallel:
(3) warp after above-mentioned manufacturing procedure is woven into grey cloth together with parallel;
(4) dyeing and finishing.
Wherein, the setting operation of second warp, second latitude includes: setting temperature is 88 DEG C, and fixing time is 110min, and vacuum is 0.075Mpa, and steam pressure is 0.05Mpa, and finally cooling enters next process in 48 hours more naturally at normal temperatures and pressures; The setting operation of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting in 72 hours, enter next process after eliminating internal stress.
The operation of warping, thread guide pivot angle 12 lattice, creel and bobbin cradle spacing 30cm, silk thread unwinding tension control is at 18cN, and doff tension force controls at 40cN, and braking distance controls at 3M, and the warping speed of a motor vehicle controls at 250r/min.
Woven operation, 68D/36FFDY1700T/MZ, 100D/36F terylene cation DTY+40DSP sky bag 500T/MS two kinds of raw materials, by the fixed form through determining latitude, being organized and being interweaved, forming the top layer of fabric based on united organization; 100D/48F polyester DTY+40DSP sky bag 850T/MS carries out interweaving with plain weave and forms the nexine of fabric; Fabric table, nexine tissue carry out warp-wise access node with the interlacing point of Unequal distance.
In the present embodiment, warp arranges: (1 first 1 second) * 23, (1 first 1 third) * 2; Parallel arranges: (1 first 1 second) * 14, (1 first 1 third) * 2.
Meanwhile, woven operation, loom rotating speed is 430r/min, heald level time 330 °, interior through heald level time 290 °, back beam height+1 lattice, and warp stop frame height 75mm, Opening Travel+2cm, the buffer spring number of turns 6 is enclosed, warp tension 300N.
The operation of dyeing and finishing comprises:
Debatching → cold dome → open washing → pre-treatment → open-width → pre-setting → dyeing → open-width → finished product sizing → clot → warehouse-in.
Pre-treatment process: add alkaline processing liquid when 38 DEG C, with the ramp to 78 DEG C of 2.5 DEG C/min, insulation 6min, again with the ramp to 92 DEG C of 1.2 DEG C/min, insulation 55min, when being then cooled to 78 DEG C with the speed of 1.2 DEG C/min, neutralizing with acetic acid and fully washs;
Dyeing: 32 DEG C are carried out warm water material, with the ramp to 102 DEG C of 2.6 DEG C/min, after insulation 26min, with the ramp to 127 DEG C of 1.3 DEG C/min, carries out reduction washing when being cooled to 62 DEG C with the speed of 2.6 DEG C/min after insulation 85min;
Finished product setting process: setting temperature controls at 165 DEG C, time 25S, over feed rate(OFR) 10%, and the tension force applying 12N in the fabric width direction of fabric.
Alkaline processing liquid comprises NaOH and promoter, and the concentration that wherein NaOH reaches in machine cylinder is 15g/L, and the concentration that promoter reaches in machine cylinder is 1.2g/L.
Embodiment 4
Hai Luolin function machine knitted fabric of the present invention, comprise warp and parallel, warp by first through, second through, third through forming, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, second warp is 68D/36FFDY1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, parallel is made up of first latitude, second latitude, the third latitude, first latitude is 100D/48F polyester DTY+40DSP sky bag 850T/MS, second latitude is 68D/36FFDY1700T/MZ, and the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS.
The production technology of Hai Luolin function machine knitted fabric of the present invention, comprises the following steps:
(1) warp:
(2) parallel:
(3) warp after above-mentioned manufacturing procedure is woven into grey cloth together with parallel;
(4) dyeing and finishing.
Wherein, the setting operation of second warp, second latitude includes: setting temperature is 92 DEG C, and fixing time is 100min, and vacuum is 0.07Mpa, and steam pressure is 0.04Mpa, and finally cooling enters next process in 52 hours more naturally at normal temperatures and pressures; The setting operation of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting in 74 hours, enter next process after eliminating internal stress.
The operation of warping, thread guide pivot angle 12 lattice, creel and bobbin cradle spacing 30cm, silk thread unwinding tension control is at 17cN, and doff tension force controls at 37cN, and braking distance controls at 2.6M, and the warping speed of a motor vehicle controls at 230r/min.
Woven operation, 68D/36FFDY1700T/MZ, 100D/36F terylene cation DTY+40DSP sky bag 500T/MS two kinds of raw materials, by the fixed form through determining latitude, being organized and being interweaved, forming the top layer of fabric based on united organization; 100D/48F polyester DTY+40DSP sky bag 850T/MS carries out interweaving with plain weave and forms the nexine of fabric; Fabric table, nexine tissue carry out warp-wise access node with the interlacing point of Unequal distance.
In the present embodiment, warp arranges: (1 first 1 second) * 23, (1 first 1 third) * 2; Parallel arranges: (1 first 1 second) * 14, (1 first 1 third) * 2.
Meanwhile, woven operation, loom rotating speed is 425r/min, heald level time 330 °, interior through heald level time 290 °, back beam height+1 lattice, and warp stop frame height 75mm, Opening Travel+2cm, the buffer spring number of turns 6 is enclosed, warp tension 290N.
The operation of dyeing and finishing comprises:
Debatching → cold dome → open washing → pre-treatment → open-width → pre-setting → dyeing → open-width → finished product sizing → clot → warehouse-in.
Pre-treatment process: add alkaline processing liquid when 42 DEG C, with the ramp to 72 DEG C of 1.5 DEG C/min, insulation 12min, again with the ramp to 88 DEG C of 0.8 DEG C/min, insulation 65min, when being then cooled to 73 DEG C with the speed of 0.8 DEG C/min, neutralizing with acetic acid and fully washs;
Dyeing: 38 DEG C are carried out warm water material, with the ramp to 98 DEG C of 1.5 DEG C/min, after insulation 32min, with the ramp to 123 DEG C of 0.8 DEG C/min, carries out reduction washing when being cooled to 58 DEG C with the speed of 1.5 DEG C/min after insulation 95min;
Finished product setting process: setting temperature controls at 155 DEG C, time 35S, over feed rate(OFR) 10%, and the tension force applying 14N in the fabric width direction of fabric.
Alkaline processing liquid comprises NaOH and promoter, and the concentration that wherein NaOH reaches in machine cylinder is 8g/L, and the concentration that promoter reaches in machine cylinder is 0.8g/L.
Embodiment 5
Hai Luolin function machine knitted fabric of the present invention, comprise warp and parallel, warp by first through, second through, third through forming, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, second warp is 68D/36FFDY1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, parallel is made up of first latitude, second latitude, the third latitude, first latitude is 100D/48F polyester DTY+40DSP sky bag 850T/MS, second latitude is 68D/36FFDY1700T/MZ, and the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS.
The production technology of Hai Luolin function machine knitted fabric of the present invention, comprises the following steps:
(1) warp:
(2) parallel:
(3) warp after above-mentioned manufacturing procedure is woven into grey cloth together with parallel;
(4) dyeing and finishing.
Wherein, the setting operation of second warp, second latitude includes: setting temperature is 95 DEG C, and fixing time is 90min, and vacuum is 0.075Mpa, and steam pressure is 0.06Mpa, and finally cooling enters next process in 48 hours more naturally at normal temperatures and pressures; The setting operation of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting in 72 hours, enter next process after eliminating internal stress.
The operation of warping, thread guide pivot angle 12 lattice, creel and bobbin cradle spacing 30cm, silk thread unwinding tension control is at 18cN, and doff tension force controls at 38cN, and braking distance controls at 3M, and the warping speed of a motor vehicle controls at 220r/min.
Woven operation, 68D/36FFDY1700T/MZ, 100D/36F terylene cation DTY+40DSP sky bag 500T/MS two kinds of raw materials, by the fixed form through determining latitude, being organized and being interweaved, forming the top layer of fabric based on united organization; 100D/48F polyester DTY+40DSP sky bag 850T/MS carries out interweaving with plain weave and forms the nexine of fabric; Fabric table, nexine tissue carry out warp-wise access node with the interlacing point of Unequal distance.
In the present embodiment, warp arranges: (1 first 1 second) * 23, (1 first 1 third) * 2; Parallel arranges: (1 first 1 second) * 14, (1 first 1 third) * 2.
Meanwhile, woven operation, loom rotating speed is 420r/min, heald level time 330 °, interior through heald level time 290 °, back beam height+1 lattice, and warp stop frame height 75mm, Opening Travel+2cm, the buffer spring number of turns 6 is enclosed, warp tension 280N.
The operation of dyeing and finishing comprises:
Debatching → cold dome → open washing → pre-treatment → open-width → pre-setting → dyeing → open-width → finished product sizing → clot → warehouse-in.
Pre-treatment process: add alkaline processing liquid when 45 DEG C, with the ramp to 70 DEG C of 1 DEG C/min, insulation 15min, again with the ramp to 85 DEG C of 0.5 DEG C/min, insulation 70min, when being then cooled to 70 DEG C with the speed of 0.5 DEG C/min, neutralizing with acetic acid and fully washs;
Dyeing: 40 DEG C are carried out warm water material, with the ramp to 95 DEG C of 1 DEG C/min, after insulation 35min, with the ramp to 120 DEG C of 0.5 DEG C/min, carries out reduction washing when being cooled to 55 DEG C with the speed of 1 DEG C/min after insulation 100min;
Finished product setting process: setting temperature controls at 150 DEG C, time 40S, over feed rate(OFR) 10%, and the tension force applying 15N in the fabric width direction of fabric.
Alkaline processing liquid comprises NaOH and promoter, and the concentration that wherein NaOH reaches in machine cylinder is 20g/L, and the concentration that promoter reaches in machine cylinder is 2.0g/L.
Above in all embodiments, promoter all selects the base reduction promoter YZ-1127 of Shanghai Shen Zhi Chemical Industry Science Co., Ltd.
Above-described embodiment only illustrates inventive concept of the present invention for explaining, but not the restriction to rights protection of the present invention, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should fall into protection scope of the present invention.
Claims (8)
1. Yi Zhong Hai Luolin function machine knitted fabric, it is characterized in that: comprise warp and parallel, warp by first through, second through, third through forming, first is through being 100D/48F polyester DTY+40DSP sky bag 850T/MS, second warp is 68D/36FFDY1700T/MZ, third through being 100D/36F terylene cation DTY+40DSP sky bag 500T/MS, parallel is made up of first latitude, second latitude, the third latitude, first latitude is 100D/48F polyester DTY+40DSP sky bag 850T/MS, second latitude is 68D/36FFDY1700T/MZ, and the third latitude is 100D/36F terylene cation DTY+40DSP sky bag 500T/MS;
Its production technology comprises the following steps:
(1) warp:
(2) parallel:
(3) warp after above-mentioned manufacturing procedure is woven into grey cloth together with parallel;
(4) dyeing and finishing;
Described second warp, the setting operation of second latitude include: setting temperature is 85-95 DEG C, fixing time is 90-120min, vacuum is 0.065-0.075Mpa, and steam pressure is 0.04-0.06Mpa, finally naturally cools at normal temperatures and pressures and within 48 hours, enters next process less; The setting operation of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting at least 72 hours, enters next process after eliminating internal stress.
2. Hai Luolin function machine knitted fabric as claimed in claim 1, it is characterized in that: described second warp, the setting operation of second latitude include: setting temperature is 90 DEG C, fixing time is 100min, vacuum is 0.07Mpa, steam pressure is 0.05Mpa, and finally cooling enters next process in 48 hours more naturally at normal temperatures and pressures; The setting operation of described first warp, the third warp, first latitude, the third latitude includes: place at normal temperatures and pressures and carry out nature setting in 72 hours, enter next process after eliminating internal stress.
3. Hai Luolin function machine knitted fabric as claimed in claim 1, it is characterized in that: the operation of described warping, thread guide pivot angle 12 lattice, creel and bobbin cradle spacing 30cm, silk thread unwinding tension control is at 16-18cN, doff tension force controls at 36-40cN, and braking distance controls at 2.5-3M, and the warping speed of a motor vehicle controls at 200-250r/min.
4. Hai Luolin function machine knitted fabric as claimed in claim 1, it is characterized in that: described woven operation, 68D/36FFDY1700T/MZ, 100D/36F terylene cation DTY+40DSP sky bag 500T/MS two kinds of raw materials are by the fixed form through determining latitude, organize based on united organization and interweave, form the top layer of fabric; 100D/48F polyester DTY+40DSP sky bag 850T/MS carries out interweaving with plain weave and forms the nexine of fabric; Fabric table, nexine tissue carry out warp-wise access node with the interlacing point of Unequal distance.
5. Hai Luolin function machine knitted fabric as claimed in claim 1, it is characterized in that: described woven operation, loom rotating speed is 420 ± 10r/min, heald level time 330 °, interior through heald level time 290 °, back beam height+1 lattice, warp stop frame height 75mm, Opening Travel+2cm, the buffer spring number of turns 6 is enclosed, warp tension 280 ± 20N.
6. Hai Luolin function machine knitted fabric as claimed in claim 1, is characterized in that: the operation of described dyeing and finishing comprises:
Debatching → cold dome → open washing → pre-treatment → open-width → pre-setting → dyeing → open-width → finished product sizing → clot → warehouse-in;
Pre-treatment process: add alkaline processing liquid during 35-45 DEG C, with the ramp of 1-3 DEG C/min to 70-80 DEG C, insulation 5-15min, again with the ramp of 0.5-1.5 DEG C/min to 85-95 DEG C, insulation 50-70min, when being then cooled to 70-80 DEG C with the speed of 0.5-1.5 DEG C/min, neutralizing with acetic acid and fully wash;
Dyeing: 30-40 DEG C is carried out warm water material, with the ramp of 1-3 DEG C/min to 95-105 DEG C, after insulation 25-35min, with the ramp of 0.5-1.5 DEG C/min to 120-130 DEG C, when being cooled to 55-65 DEG C with the speed of 1-3 DEG C/min after insulation 80-100min, carry out reduction washing;
Finished product setting process: setting temperature controls at 150-170 DEG C, time 20-40S, over feed rate(OFR) 10%, and the tension force applying 10-15N in the fabric width direction of fabric.
7. Hai Luolin function machine knitted fabric as claimed in claim 6, it is characterized in that: described pre-treatment process: when 40 DEG C, add alkaline processing liquid, with the ramp to 75 DEG C of 2 DEG C/min, insulation 10min, again with the ramp to 90 DEG C of 1 DEG C/min, insulation 60min, when being then cooled to 75 DEG C with the speed of 1 DEG C/min, neutralizing with acetic acid and fully washs;
Dyeing: 35 DEG C are carried out warm water material, with the ramp to 100 DEG C of 2 DEG C/min, after insulation 30min, with the ramp to 125 DEG C of 1 DEG C/min, carries out reduction washing when being cooled to 60 DEG C with the speed of 2 DEG C/min after insulation 90min;
Finished product setting process: setting temperature controls at 160 DEG C, time 30S, over feed rate(OFR) 10%, and the tension force applying 10-15N in the fabric width direction of fabric.
8. Hai Luolin function machine knitted fabric as claimed in claim 6, it is characterized in that: described alkaline processing liquid comprises NaOH and promoter, the concentration that wherein NaOH reaches is 8-20g/L, and the concentration that promoter reaches is 0.8-2.0g/L.
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| CN108315857A (en) * | 2018-04-13 | 2018-07-24 | 湖州新恩实业有限公司 | A kind of silk elastic force opens the method for weaving of lattice crepe shell fabric |
| CN113774606B (en) * | 2021-08-23 | 2024-01-05 | 浙江常鑫纺织品有限公司 | Production process of water-washed imitated silk bedding fabric |
| CN115491807B (en) * | 2022-10-11 | 2024-01-05 | 江苏博雅达纺织有限公司 | Sectional warping slurry-free process for producing home textile fabric |
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| CN101003964A (en) * | 2006-01-16 | 2007-07-25 | 常州天马集团有限公司 | Warp knitting geogrid built from synthetic fiber in high strength |
| CN101457433A (en) * | 2008-11-24 | 2009-06-17 | 嘉兴市越龙提花织造有限公司 | Design method of two-sided different effect digital jacquard dress fabric |
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