CN104451911A - Electrostatic assisting solution jet spinning device and method - Google Patents

Electrostatic assisting solution jet spinning device and method Download PDF

Info

Publication number
CN104451911A
CN104451911A CN201410673678.6A CN201410673678A CN104451911A CN 104451911 A CN104451911 A CN 104451911A CN 201410673678 A CN201410673678 A CN 201410673678A CN 104451911 A CN104451911 A CN 104451911A
Authority
CN
China
Prior art keywords
spinning
solution
lace curtaining
electrostatic
spinning head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410673678.6A
Other languages
Chinese (zh)
Other versions
CN104451911B (en
Inventor
庄旭品
程博闻
唐定友
蔡占军
周国青
王航
李红军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Rongrong New Material Technology Co ltd
Original Assignee
Tianjin Polytechnic University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Polytechnic University filed Critical Tianjin Polytechnic University
Priority to CN201410673678.6A priority Critical patent/CN104451911B/en
Publication of CN104451911A publication Critical patent/CN104451911A/en
Application granted granted Critical
Publication of CN104451911B publication Critical patent/CN104451911B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The invention discloses an electrostatic assisting solution jet spinning device and method. The spinning device comprises a spinneret, an annular induction electrode, a wire, a high-voltage electrostatic generator, a guide roller and a receiving net curtain. The electrostatic field of the spinning device is not directly exerted on a spinneret orifice but exerted on the annular induction electrode and can not directly make a solution electrified but make the solution produce induction charges, and therefore the spinning solution jet flow is stretched. By means of the spinning method, at least one type of polymers are dissolved in at least one type of solution to make a spinning solution; the spinning solution is squeezed out of the spinneret hole of the spinneret, the high-speed jet air flow, sprayed out of an air outlet, of the spinning solution is stretched and thinned, solvents of spinning solution thin flow are volatilized under the effect of the high-speed jet air flow and the effect of the electrostatic field of the annular induction electrode to form micro-nanometer fiber, and the micro-nanometer fiber is collected on the receiving net curtain under the effect of the high-speed get air flow and the effect of the electrostatic field of the annular induction electrode.

Description

A kind of electrostatic assisted solution jet spinning device and spinning process
Technical field
The present invention relates to micro nanometer fiber technology of preparing, be specially a kind of electrostatic assisted solution jet spinning device and spinning process.
Background technology
The preparation method of current micro nanometer fiber comprises composite spinning technology, centrifugal spinning technology, electrostatic spinning technique and solution jet spinning technology etc.Electrostatic spinning technique is that polymer solution or melt carry out injection stretching and obtain the technology of nano-scale fiber under electrostatic interaction, polymer solution is put on or between melt and gathering-device by high direct voltage, to make on polymer solution or melt band several thousand to volt high-pressure electrostatic up to ten thousand, when electric field force is enough large, charged polymer drop overcomes surface tension and forms injection thread, thread solidifies with solvent evaporation or cooled and solidified in course of injection, finally drop on gathering-device, form the fibrofelt of similar nonwoven fabric, its nanofiber diameter generally tens nanometers (nm) to and micron (μm) between.Along with people are to the extensive concern of nanometer technique, method of electrostatic spinning obtained fast development in the last few years, and for tens kinds of different macromolecules, as electrospinning, the electrospinning of polyurethane elastomer, the electrospinning etc. of mesomorphic rigid macromolecule PPTA of the flexible macromolecules such as polyester, nylon, polyvinyl alcohol.In addition, comprise silk, the large biological molecule such as protein and nucleic acid (DNA) of spider silk also can carry out electrospinning.Filamentary diameter can change with processing conditions, and the diameter of typical electrospinning fibre is 40nm ~ 2 μm.But there is certain technical problem in current electrospinning, the output as current electrostatic spinning machine is very low, and the difficulty of large-scale application is larger in popularization.In recent years, numerous researcher gets down to the research of the technology such as Multi needle Static Spinning, needleless Static Spinning to realizing the extensive preparation of micro nanometer fiber.
Solution jet spinning technology is a kind of novel micro nanometer rice fiber producing processes that Chinese patent (patent No. ZL201110041792.3) discloses, and this technology and electrostatic spinning technique have different fibre forming driving forces.Electrostatic spinning is a kind of known micro nanometer fiber technology of preparing, relies on electrostatic field, carries out slenderizing finally obtain fiber to solution jet.Electrostatic field can make to there is like charges between gained fiber thus improve the uniformity of micro nanometer fiber, and voltage increasing within the specific limits can make the diameter of nanofiber reduce simultaneously.Solution jet spinning technology utilizes high velocity air to carry out ultra-fine stretching to polymer solution thread to prepare micro nanometer fiber; there is higher spinning efficiency; single hole spray silk efficiency can higher than pin hole electrostatic spinning more than ten times; and can spinneret die be used; therefore; the scale preparation of micro nanometer fiber can be realized, developed into one of important method prepared by micro nanometer fiber.
The micro nanometer fiber utilizing solution spraying technique to prepare, owing to being subject to the impact of air-flow in forming process, shows as three-dimensional crimp form, has obvious advantage in a lot of field, as shown the advantage of obvious low filtration resistance when being applied to filtration art.But the irregular wrapped configuration of fiber also makes fiber show necessarily inhomogeneities macroscopically when building up.
Summary of the invention
For the deficiencies in the prior art, the technical problem that quasi-solution of the present invention is determined is, provides a kind of electrostatic assisted solution jet spinning device and spinning process.The electrostatic field of this device for spinning is not directly be added on spinneret orifice, but being added on toroidal inductive electrode, such electrostatic field does not directly contact with spinning solution, will directly make solution charged, but allow solution produce charge inducing, thus spinning solution jet is stretched.This spinning process not only can make spinning security and operability strengthen, and adds the modification scope to electrostatic field size; Effectively can solve the fasciculation of air-flow fibroblast, make to be evenly distributed between fiber, be of value to the application in the direction such as filtration, biological tissue's base material.
The technical scheme that the present invention solve the technical problem is, provides a kind of electrostatic assisted solution jet spinning device, comprises spinning head, wire, HV generator, deflector roll and reception lace curtaining; Described spinning head comprises air inlet, gas outlet, spinneret orifice and liquid storage tank; Gas outlet outlet pressure in described spinning head is 0.2-1.2MPa; Described spinning head is the spinning head at least with a spinneret orifice, and when the number of spinneret orifice is two or more, orifice centre-to-centre spacing is 0.2cm-4cm; Described HV generator carries protective grounding conductor; Described reception lace curtaining is fixed on deflector roll, along with the rolling of deflector roll, receives the nanofiber mats that lace curtaining can export package, receives lace curtaining and pass through wired earth; Described spinning head distance receives the distance range of lace curtaining at 20-140cm, and the order number scope receiving lace curtaining is 40-200 order; It is characterized in that this device also comprises toroidal inductive electrode, described toroidal inductive electrode diameter is 0.1-2cm, and toroidal inductive electrode is positioned at 0-2cm place immediately below spinneret orifice, is connected with HV generator by wire, thus subsidiary high-pressure electrostatic, voltage range is 0-35kV.
The technical scheme that the present invention solve the technical problem is, provide a kind of electrostatic assisted solution jet spinning method, concrete spinning process is as follows:
By at least one polymer dissolution at least one solvent, make spinning solution, spinning solution concentration is between 2-30wt%; By spinning solution through measuring pump metered supply in the liquid storage tank of spinning head, delivery rate is 5-50mL/h hole, spinning solution is extruded from the spinneret orifice of spinning head, the high velocity jet air-flow that spinning solution is ejected by gas outlet is with the angle drawing-off refinement of 5-60 °, high velocity jet air-flow is supplied to spinning head by air inlet, gas outlet outlet pressure is 0.2-1.2MPa, and temperature is room temperature; Spinning solution thread is under high velocity jet air-flow and the effect of toroidal inductive electrode electrostatic field, solvent evaporates forms micro nanometer fiber, micro nanometer fiber is under high velocity jet air-flow and the effect of toroidal inductive electrode electrostatic field, being collected in distance spinning head 20-140cm place receives on lace curtaining, receiving lace curtaining is fixed on deflector roll, along with the rolling of deflector roll, receive the micro nanometer fiber felt that lace curtaining exports package.
Compared with prior art, the invention has the beneficial effects as follows: the electrostatic field that the present invention is formed is different with the electric field of electrostatic spinning, not directly be added on spinneret orifice, directly do not contact with spinning solution, will directly make solution charged, but allow solution produce charge inducing, thus spinning solution jet is stretched.This design not only can make spinning security and operability strengthen, and adds the modification scope to electrostatic field size.Meanwhile, the sub-wire effect of electrostatic effectively can solve the fasciculation of air-flow fibroblast, makes to be evenly distributed between fiber, is of value to the application in the direction such as filtration, biological tissue's base material.The stretching action of electrostatic is also conducive to the slenderizing of solution jet, and the microscopic pattern controllability of fiber is strengthened, and the stretching of electrostatic force simultaneously also makes fibre crystallinity strengthen to some extent within the specific limits, improves fibrous mechanical property.
Accompanying drawing explanation
Fig. 1 is the device schematic diagram of a kind of electrostatic assisted solution of the present invention jet spinning device and spinning process;
Fig. 2 is the surface topography Electronic Speculum figure of spinning process embodiment 1 gained nanofiber of the present invention;
Fig. 3 is the surface topography Electronic Speculum figure of spinning process embodiment 2 gained nanofiber of the present invention;
Fig. 4 is the surface topography Electronic Speculum figure of spinning process embodiment 3 gained nanofiber of the present invention;
Fig. 5 is the surface topography Electronic Speculum figure of spinning process embodiment 4 gained nanofiber of the present invention;
Fig. 6 is the surface topography Electronic Speculum figure of spinning process embodiment 5 gained nanofiber of the present invention;
Fig. 7 is the surface topography Electronic Speculum figure of spinning process embodiment 6 gained nanofiber of the present invention;
Fig. 8 is the surface topography Electronic Speculum figure of spinning process embodiment 7 gained nanofiber of the present invention.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail.
Electrostatic assisted solution jet spinning device of the present invention, comprises spinning head 1, toroidal inductive electrode 2, wire 3, HV generator 4, deflector roll 5, receives lace curtaining 6;
Described spinning head 1 comprises air inlet 11, gas outlet 12, spinneret orifice 13 and liquid storage tank 14; Described air inlet 11 is gas accesses, and gas outlet 12 is the ducts producing tangential gas flow; Gas outlet 12 outlet pressure in described spinning head is 0.2-1.2MPa; Described toroidal inductive electrode diameter is 0.1-2cm, and toroidal inductive electrode 2 is positioned at 0-2cm place immediately below spinneret orifice 13, is connected with HV generator 4 by wire 3, thus subsidiary high-pressure electrostatic, voltage range is 0-35kV; Described HV generator 4 carries protective grounding conductor, leaky can not occur; Described reception lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 can export package, receives lace curtaining 6 by wire 3 ground connection; Described spinning head 1 is apart from receiving the distance range of lace curtaining 6 at 20-140cm, and the order number scope receiving lace curtaining 6 is 40-200 order.
Adding of toroidal inductive electrode 2, the electrostatic field that HV generator 4 is produced need not be added on the spinneret orifice 13 of spinning head 1, and electrostatic field does not directly contact with spinning solution, will directly make solution charged, but allow solution produce charge inducing, thus spinning solution jet is stretched.
Spinning head 1 is the spinning head at least with a spinneret orifice, and when the number of spinneret orifice is two or more, orifice centre-to-centre spacing is 0.2cm-4cm.
Described electrostatic assisted solution jet spinning method is as follows:
Prepare spinning solution concentration between 2-30wt%, by spinning solution through measuring pump metered supply in the liquid storage tank 14 of spinning head 1, delivery rate is 5-50mL/h hole, spinning solution is extruded from spinneret orifice 13, the high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 5-60 °, high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is 0.2-1.2MPa, and temperature is room temperature; Spinning solution thread is under high velocity jet air-flow and the effect of toroidal inductive electrode electrostatic field, solvent evaporates forms micro nanometer fiber, micro nanometer fiber is under high velocity jet air-flow and the effect of toroidal inductive electrode electrostatic field, being collected in distance spinning head 20-140cm place receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receive the micro nanometer fiber felt that lace curtaining 6 exports package.
Below provide specific embodiments of the invention, but the claims of patent application is not by the restriction of specific embodiment.
Embodiment 1
The polyurethane being 280,000 by mean molecule quantity (Mw) is dissolved in and dissolves in DMF with the ratio of mass fraction 12%, and stir until mix, make spinning solution, the viscosity of spinning solution is 4300mPs at 25 DEG C.
Be fed in the liquid storage tank 14 of spinning head 1 by spinning solution through measuring pump, delivery rate is 10mL/h hole, and spinning solution is extruded from spinneret orifice 13, and spinning head 1 is single hole spinning head; The high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 30 °, and high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is set as 0.05MPa, and temperature is room temperature.Spinning solution thread is through the electric field action of toroidal inductive electrode 2, voltage is 3kV, ring electrode diameter is 0.5cm, be placed on 0cm place immediately below spinneret orifice, solvent evaporates forms micro nanometer fiber, and micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 18cm place 40 object receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 exports package.
Utilize the micro nanometer fiber that SEM radiographic measurement obtains, the diameter of gained micro nanometer fiber is between 0.5-2 micron, and electric field force sub-wire effect is comparatively obvious, and fiber dispersion is substantially even, without tangling phenomenon (see Fig. 2).
Embodiment 2
The polyacrylonitrile being 350,000 by mean molecule quantity (Mw) dissolves in DMF with the ratio of mass fraction 20%, under agitation until mix, makes spinning solution, and spinning solution viscosity is 14900mPs at 30 DEG C.
By spinning solution through measuring pump metered supply in the liquid storage tank 14 of spinning head 1, delivery rate is 30mL/h hole, and spinning solution is extruded from spinneret orifice 13, and spinning head 1 is four hole spinning heads, hole centre-to-centre spacing 1cm; The high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 60 °, and high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is set as 0.15MPa, and temperature is room temperature.Spinning solution thread is through the electric field action of toroidal inductive electrode 2, voltage is 10kV, ring electrode diameter is 0.9cm, be placed on 0.5cm place immediately below spray silk, solvent evaporates forms micro nanometer fiber, and micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 25cm place 100 object receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 exports package.
Utilize the micro nanometer fiber that SEM radiographic measurement obtains, the diameter of gained micro nanometer fiber is between 0.31-1.2 micron, and electric field force sub-wire successful, fiber dispersion is substantially even, without tangling phenomenon (see Fig. 3).
Embodiment 3
By mean molecule quantity (Mw) be 300,000 poly-(oxirane) be dissolved in deionized water with the ratio of mass fraction 8%, and add the silver nitrate (AgNO relative to poly-(oxirane) quality 2% 3), stir until mix, make spinning solution, spinning solution viscosity is 1800mPs at 50 DEG C.
By spinning solution through measuring pump metered supply in the liquid storage tank 14 of spinning head 1, delivery rate is 20mL/h hole, and spinning solution is extruded from spinneret orifice 13, and spinning head 1 is 6 hole spinning heads, hole centre-to-centre spacing 2.5cm; The high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 40 °, and high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is set as 0.3MPa, and temperature is room temperature.Spinning solution thread is through the electric field action of toroidal inductive electrode 2, voltage is 15kV, ring electrode diameter is 1.4cm, be placed on 1cm place immediately below spray silk, solvent evaporates forms micro nanometer fiber, and micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 30cm place 140 object receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 exports package.
Utilize the micro nanometer fiber that SEM radiographic measurement obtains, the diameter of gained micro nanometer fiber is between 0.08-0.58 micron, and electric field force sub-wire successful, fiber dispersion is substantially even, without tangling phenomenon (see Fig. 4).
Embodiment 4
By the degree of polymerization be 1600 cellulose be dissolved in LiCl/DMAc (lithium chloride/N with the ratio of mass fraction 3%, N-dimethylacetylamide) in, under agitation until mix, and be mixed into the nano-Ag particles that mass fraction content is 0.2%, make spinning solution, spinning solution viscosity is 8400mPs at 45 DEG C.
By spinning solution through measuring pump metered supply in the liquid storage tank 14 of spinning head 1, delivery rate is 18mL/h hole, and spinning solution is extruded from spinneret orifice 13, and spinning head 1 is single hole spinning head; The high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 50 °, and high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is set as 0.65MPa, and temperature is room temperature.Spinning solution thread is through the electric field action of toroidal inductive electrode 2, voltage is 20kV, ring electrode diameter is 1.8cm, be placed on 1.5cm place immediately below spray silk, solvent evaporates forms micro nanometer fiber, and micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 45cm place 180 object receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 exports package.
The micro nanometer fiber non-weaving cloth collected is through washing, remove lithium chloride, after drying, utilize the micro nanometer fiber that SEM radiographic measurement obtains, the diameter of gained micro nanometer fiber is between 0.22-0.92 micron, electric field force sub-wire successful, fiber dispersion is substantially even, without tangling phenomenon (see Fig. 5)
Embodiment 5
In DMF, make the spinning solution of polymer quality mark 12% by the polyurethane described in embodiment 1 and embodiment 2 and polyacrylonitrile raw material with mass ratio 1:3 mixed dissolution, spinning solution viscosity is 7400mPs at 30 DEG C.
By spinning solution through measuring pump metered supply in the liquid storage tank 14 of spinning head 1, delivery rate is 15mL/h hole, and spinning solution is extruded from spinneret orifice 13, and spinning head 1 is nine hole spinning heads, hole centre-to-centre spacing 1.5cm; The high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 30 °, and high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is set as 0.8MPa, and temperature is room temperature.Spinning solution thread is through the electric field action of toroidal inductive electrode 2, voltage is 20kV, ring electrode diameter is 1.8cm, be placed on 1.5cm place immediately below spray silk, solvent evaporates forms micro nanometer fiber, and micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 50cm place 200 object receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 exports package.
Utilize the micro nanometer fiber that SEM radiographic measurement obtains, the diameter of gained micro nanometer fiber is between 0.42-1.81 micron, and electric field force sub-wire successful, fiber dispersion is substantially even, without tangling phenomenon (see Fig. 6).
Embodiment 6
By the polyurethane described in embodiment 1 and embodiment 2 and polyacrylonitrile raw material with mass ratio 1:1 mixed dissolution in N, make the spinning solution of polymer quality mark 10% in dinethylformamide/dimethyl sulfoxide (DMSO) (volume ratio is 4:1), spinning solution viscosity is 5700mPs at 25 DEG C.
By spinning solution through measuring pump metered supply in the liquid storage tank 14 of spinning head 1, delivery rate is 35mL/h hole, and spinning solution is extruded from spinneret orifice 13, and spinning head 1 is single hole spinning head; The high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 40 °, and high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is set as 1.2MPa, and temperature is room temperature.Spinning solution thread is through the electric field action of toroidal inductive electrode 2, voltage is 30kV, ring electrode diameter is 2cm, be placed on 2cm place immediately below spray silk, solvent evaporates forms micro nanometer fiber, and micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 60cm place 160 object receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 exports package.
Utilize the micro nanometer fiber that SEM radiographic measurement obtains, the diameter of gained micro nanometer fiber is between 0.78-1.33 micron, and electric field force sub-wire successful, fiber dispersion is substantially even, without tangling phenomenon (see Fig. 7).
Embodiment 7
By average degree of polymerization be 640 cellulose acetate be dissolved in acetone/N with the ratio of mass fraction 22%, in dinethylformamide (volume ratio 90:10), under agitation until mix, make spinning solution, spinning solution viscosity is 2400mPs at 25 DEG C.
By spinning solution through measuring pump metered supply in the liquid storage tank 14 of spinning head 1, delivery rate is 25mL/h hole, and spinning solution is extruded from spinneret orifice 13, and spinning head 1 is single hole spinning head; The high velocity jet air-flow that spinning solution is ejected by gas outlet 12 is with the angle drawing-off refinement of 35 °, and high velocity jet air-flow is supplied to spinning head 1 by air inlet 11, and gas outlet 12 outlet pressure (expulsion pressure) is set as 1MPa, and temperature is room temperature.Spinning solution thread is through the electric field action of toroidal inductive electrode 2, voltage is 35kV, ring electrode diameter is 2cm, be placed on 2cm place immediately below spray silk, solvent evaporates forms micro nanometer fiber, and micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 70cm place 120 object receives on lace curtaining 6, receiving lace curtaining 6 is fixed on deflector roll 5, along with the rolling of deflector roll 5, receives the micro nanometer fiber felt that lace curtaining 6 exports package.
Utilize the micro nanometer fiber that SEM radiographic measurement obtains, the diameter of gained micro nanometer fiber is between 0.42-0.96 micron, and electric field force sub-wire successful, fiber dispersion is substantially even, without tangling phenomenon (see Fig. 8).
In the above description, preparation method of the present invention adopts method of testing below to determine various listed characterisitic parameter.
1. spinning solution concentration: weigh polymer quality and solvent quality respectively with electronic balance, calculates the percentage that polymer quality accounts for gross mass.
2. spinning solution viscosity: measure on the flow graph being equipped with a 20mm parallel-plate.At 23 DEG C, shear rate rose to 1000s with 4 minutes from 0 -1, Data Collection is got off, and with s -1under mPs (milli handkerchief second) record.
3. micro nanometer fiber diameter: undertaken observing, measuring by scanning electronic microscope, for each micro nanometer fiber product sample, the diameter measuring 100 fibers provides its average diameter range.

Claims (2)

1. an electrostatic assisted solution jet spinning device, comprises spinning head, wire, HV generator, deflector roll and reception lace curtaining; Described spinning head comprises air inlet, gas outlet, spinneret orifice and liquid storage tank; Gas outlet outlet pressure in described spinning head is 0.2-1.2MPa; Described spinning head is the spinning head at least with a spinneret orifice, and when the number of spinneret orifice is two or more, orifice centre-to-centre spacing is 0.2cm-4cm; Described HV generator carries protective grounding conductor; Described reception lace curtaining is fixed on deflector roll, along with the rolling of deflector roll, receives the nanofiber mats that lace curtaining can export package, receives lace curtaining and pass through wired earth; Described spinning head distance receives the distance range of lace curtaining at 20-140cm, and the order number scope receiving lace curtaining is 40-200 order; It is characterized in that this device also comprises toroidal inductive electrode, described toroidal inductive electrode diameter is 0.1-2cm, and toroidal inductive electrode is positioned at 0-2cm place immediately below spinneret orifice, is connected with HV generator by wire, thus subsidiary high-pressure electrostatic, voltage range is 0-35kV.
2. an electrostatic assisted solution jet spinning method, the method adopts the electrostatic assisted solution jet spinning device described in claim 1, and concrete spinning process is as follows:
By at least one polymer dissolution at least one solvent, make spinning solution, spinning solution concentration is between 2-30wt%; By spinning solution through measuring pump metered supply in the liquid storage tank of spinning head, delivery rate is 5-50mL/h hole, spinning solution is extruded from the spinneret orifice of spinning head, the high velocity jet air-flow that spinning solution is ejected by gas outlet is with the angle drawing-off refinement of 5-60 °, high velocity jet air-flow is supplied to spinning head by air inlet, gas outlet outlet pressure is 0.2-1.2MPa, and temperature is room temperature; Spinning solution thread is through the electric field action of toroidal inductive electrode, solvent evaporates forms micro nanometer fiber, micro nanometer fiber is under high velocity jet air-flow and electrostatic field, being collected in distance spinning head 20-140cm place receives on lace curtaining, receiving lace curtaining is fixed on deflector roll, along with the rolling of deflector roll, receive the micro nanometer fiber felt that lace curtaining exports package.
CN201410673678.6A 2014-11-21 2014-11-21 A kind of electrostatic assisted solution jet spinning device and spinning process Active CN104451911B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410673678.6A CN104451911B (en) 2014-11-21 2014-11-21 A kind of electrostatic assisted solution jet spinning device and spinning process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410673678.6A CN104451911B (en) 2014-11-21 2014-11-21 A kind of electrostatic assisted solution jet spinning device and spinning process

Publications (2)

Publication Number Publication Date
CN104451911A true CN104451911A (en) 2015-03-25
CN104451911B CN104451911B (en) 2019-06-14

Family

ID=52898635

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410673678.6A Active CN104451911B (en) 2014-11-21 2014-11-21 A kind of electrostatic assisted solution jet spinning device and spinning process

Country Status (1)

Country Link
CN (1) CN104451911B (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040121A (en) * 2015-06-26 2015-11-11 上海工程技术大学 Spray non-woven spinning device and spray non-woven spinning method for producing micro-nanofibers
CN105586644A (en) * 2015-12-10 2016-05-18 厦门大学 Electrospinning device for preparing fluffy nanometer fibers
CN106048783A (en) * 2016-05-30 2016-10-26 天津工业大学 Method for efficiently preparing titanium-based-carbon three-dimensional crimped nano fibers
CN106222762A (en) * 2016-04-14 2016-12-14 浙江海洋学院 Nano fiber electrostatic spinning equipment and using method thereof
CN108707983A (en) * 2018-08-31 2018-10-26 深圳市通力微纳科技有限公司 A kind of high-pressure smelting electrostatic spinning nozzle
CN109023554A (en) * 2018-07-24 2018-12-18 东华大学 A kind of liquid spray device for spinning and method
CN110409007A (en) * 2019-09-03 2019-11-05 重庆大学 A kind of electrostatic spinning equipment making micro-nano fiber bracket and method
CN110983456A (en) * 2019-11-21 2020-04-10 上海纷然科技有限公司 Preparation method of composite structure colored nanofiber membrane
CN112870997A (en) * 2020-12-11 2021-06-01 天津工业大学 Preparation method of coaxial electrostatic solution jet spinning oriented nano hollow fiber membrane
CN113235186A (en) * 2021-04-27 2021-08-10 河南银金达新材料股份有限公司 Preparation method of antibacterial polylactic acid nanofiber
CN114703559A (en) * 2022-04-22 2022-07-05 上海水星家用纺织品股份有限公司 Preparation method and application of nanofiber spinning solution
CN115142143A (en) * 2022-04-12 2022-10-04 浙江技立新材料股份有限公司 Electrostatic auxiliary solution jet spinning device
CN115386971A (en) * 2022-09-05 2022-11-25 广东石油化工学院 Stepping ratchet electrostatic spinning device and using method thereof

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1511200A (en) * 2002-03-26 2004-07-07 Manufacturing device and method of preparing for nanofibers via electro-blown spinning process
US20060049542A1 (en) * 2004-09-09 2006-03-09 Benjamin Chu Apparatus for electro-blowing or blowing-assisted electro-spinning technology and process for post treatment of electrospun or electroblown membranes
CN101068956A (en) * 2004-11-05 2007-11-07 纳幕尔杜邦公司 Blowing gases in electroblowing process
CN101709534A (en) * 2009-11-17 2010-05-19 天津工业大学 Device and method for manufacturing airflow melting electrostatic spinning nano-fiber non-woven fabric
CN101886294A (en) * 2009-05-13 2010-11-17 黑龙江大学 Electrostatic spinning device with non-solution contact electrode
CN102071542A (en) * 2011-02-22 2011-05-25 天津工业大学 Method for preparing polymeric nano-micro fiber non-woven fabric
CN103572387A (en) * 2013-11-11 2014-02-12 北京化工大学 Melt differential electrostatic spinning device and process
CN203583021U (en) * 2013-10-11 2014-05-07 厦门大学 Multi-spray-head auxiliary electrostatic spinning device with plate electrode
CN104060336A (en) * 2014-05-30 2014-09-24 张家港市宏盛贸易有限公司 Multi-nozzle static spinning device
CN104088022A (en) * 2014-07-02 2014-10-08 北京化工大学 Combination electrostatic spinning device and method for preparing multi-stage ultrafine fiber

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1511200A (en) * 2002-03-26 2004-07-07 Manufacturing device and method of preparing for nanofibers via electro-blown spinning process
US20060049542A1 (en) * 2004-09-09 2006-03-09 Benjamin Chu Apparatus for electro-blowing or blowing-assisted electro-spinning technology and process for post treatment of electrospun or electroblown membranes
CN101068956A (en) * 2004-11-05 2007-11-07 纳幕尔杜邦公司 Blowing gases in electroblowing process
CN101886294A (en) * 2009-05-13 2010-11-17 黑龙江大学 Electrostatic spinning device with non-solution contact electrode
CN101709534A (en) * 2009-11-17 2010-05-19 天津工业大学 Device and method for manufacturing airflow melting electrostatic spinning nano-fiber non-woven fabric
CN102071542A (en) * 2011-02-22 2011-05-25 天津工业大学 Method for preparing polymeric nano-micro fiber non-woven fabric
CN203583021U (en) * 2013-10-11 2014-05-07 厦门大学 Multi-spray-head auxiliary electrostatic spinning device with plate electrode
CN103572387A (en) * 2013-11-11 2014-02-12 北京化工大学 Melt differential electrostatic spinning device and process
CN104060336A (en) * 2014-05-30 2014-09-24 张家港市宏盛贸易有限公司 Multi-nozzle static spinning device
CN104088022A (en) * 2014-07-02 2014-10-08 北京化工大学 Combination electrostatic spinning device and method for preparing multi-stage ultrafine fiber

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040121A (en) * 2015-06-26 2015-11-11 上海工程技术大学 Spray non-woven spinning device and spray non-woven spinning method for producing micro-nanofibers
CN105040121B (en) * 2015-06-26 2017-09-05 上海工程技术大学 A kind of apparatus and method for the liquid blown non-woven spinning for producing micro nanometer fiber
CN105586644A (en) * 2015-12-10 2016-05-18 厦门大学 Electrospinning device for preparing fluffy nanometer fibers
CN106222762A (en) * 2016-04-14 2016-12-14 浙江海洋学院 Nano fiber electrostatic spinning equipment and using method thereof
CN106048783A (en) * 2016-05-30 2016-10-26 天津工业大学 Method for efficiently preparing titanium-based-carbon three-dimensional crimped nano fibers
CN106048783B (en) * 2016-05-30 2019-01-22 天津工业大学 A kind of efficient preparation titanium-based-carbon three-dimensional crimp nanofiber method
CN109023554A (en) * 2018-07-24 2018-12-18 东华大学 A kind of liquid spray device for spinning and method
CN108707983A (en) * 2018-08-31 2018-10-26 深圳市通力微纳科技有限公司 A kind of high-pressure smelting electrostatic spinning nozzle
CN110409007A (en) * 2019-09-03 2019-11-05 重庆大学 A kind of electrostatic spinning equipment making micro-nano fiber bracket and method
CN110983456A (en) * 2019-11-21 2020-04-10 上海纷然科技有限公司 Preparation method of composite structure colored nanofiber membrane
CN112870997A (en) * 2020-12-11 2021-06-01 天津工业大学 Preparation method of coaxial electrostatic solution jet spinning oriented nano hollow fiber membrane
CN113235186A (en) * 2021-04-27 2021-08-10 河南银金达新材料股份有限公司 Preparation method of antibacterial polylactic acid nanofiber
CN115142143A (en) * 2022-04-12 2022-10-04 浙江技立新材料股份有限公司 Electrostatic auxiliary solution jet spinning device
CN114703559A (en) * 2022-04-22 2022-07-05 上海水星家用纺织品股份有限公司 Preparation method and application of nanofiber spinning solution
CN115386971A (en) * 2022-09-05 2022-11-25 广东石油化工学院 Stepping ratchet electrostatic spinning device and using method thereof

Also Published As

Publication number Publication date
CN104451911B (en) 2019-06-14

Similar Documents

Publication Publication Date Title
CN104451911A (en) Electrostatic assisting solution jet spinning device and method
Alghoraibi et al. Different methods for nanofiber design and fabrication
CN103088478B (en) A kind of orientation electro-spun nanofiber yarn continuous preparation device
Yu et al. A modified coaxial electrospinning for preparing fibers from a high concentration polymer solution.
CN102534822B (en) Device and method for preparing polysulfonamide nanometer fiber nets by means of airflow-electrostatic combination
Erickson et al. High-throughput and high-yield fabrication of uniaxially-aligned chitosan-based nanofibers by centrifugal electrospinning
CN102140701B (en) Porous sprayer electrostatic spinning device for preparing nano fibrofelt and preparation method thereof
Müller et al. Centrifugal electrospinning enables the production of meshes of ultrathin polymer fibers
Dabirian et al. Manufacturing of twisted continuous PAN nanofiber yarn by electrospinning process
CN109208090B (en) Novel needle-free electrostatic spinning device and spinning method thereof
CN101724979B (en) Electrostatic spinning method for preparing interlayer nano-fabric and device thereof
CN104862788A (en) Air jet assisting multi-needle electrostatic spinning device and method for preparing nanofiber net through air jet assisting multi-needle electrostatic spinning device
CN101363137A (en) Electrostatic spinning device for preparing directional arrangement nano fiber
CN101525771B (en) Device for preparing distorted-structure polymer micron/nano composite fiber and method thereof
CN107022794A (en) It is a kind of from canted coil, into twist with the fingers structure micro-nano rice fiber preparation method
CN206015157U (en) A kind of many fluid jet nozzles of the coaxial electrically spun for preparing composite cellulosic membrane
CN103088444B (en) A kind of method and device improving the many jets of electrostatic spinning
Yener et al. Electrospinning of polyvinyl butyral in different solvents
CN108411383B (en) Porous spherical electrostatic spinning nozzle and spinning method thereof
CN104611772B (en) Electrostatic spinning device for preparing coaxial nanofiber in batches
CN200999274Y (en) Multi-sprayer static spinning film producing apparatus
CN105887223A (en) High-speed centrifugal spinning device for producing nanofiber yarn in one-step shaping and production method of nanofiber yarn
CN103352261B (en) Sandwich-type electrostatic spinning nozzle and prepare the method for regenerated silk nano fibre yarn
Nurwaha et al. Investigation of a new needleless electrospinning method for the production of nanofibers
CN109023560A (en) The device and method of hollow nanometer yarn is directly prepared based on electrostatic spinning technique one-step method

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20221110

Address after: 200120 Building 4, No. 980, Pinghai Road, Lingang New Area, China (Shanghai) Pilot Free Trade Zone, Pudong New Area, Shanghai

Patentee after: Shanghai Rongrong New Material Technology Co.,Ltd.

Address before: No. 399 Bingshui Road, Xiqing District, Tianjin, Tianjin

Patentee before: TIANJIN POLYTECHNIC University

TR01 Transfer of patent right