CN104451833A - Tin electroplating process segment basement tank installation method - Google Patents
Tin electroplating process segment basement tank installation method Download PDFInfo
- Publication number
- CN104451833A CN104451833A CN201310422391.1A CN201310422391A CN104451833A CN 104451833 A CN104451833 A CN 104451833A CN 201310422391 A CN201310422391 A CN 201310422391A CN 104451833 A CN104451833 A CN 104451833A
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- Prior art keywords
- cell body
- flat
- bed trailer
- frame
- installation method
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/02—Tanks; Installations therefor
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Handcart (AREA)
Abstract
The invention relates to a tin electroplating process segment basement tank installation method, which is characterized by comprising: a, processing and manufacturing a special easy transportation flat car; b, providing a winch; c, manufacturing a frame for fixing a tank to be transported; d, lifting, and placing the tank on the flat car; and e, adopting the winch to drag the transportation flat car so as to complete the tank installation. The tin electroplating process segment basement tank installation method of the present invention has advantages of simple transportation flat car structure, convenient production, easy use, cost saving, construction period ensuring, and easy tank protection achieving.
Description
Technical field
The present invention relates to a kind of installation method, specifically, is a kind of eleetrotinplate process section vault cell body installation method.
Background technology
Electroplating Tin Set process section vault has 26 cell bodies to be needed to install, and cell body volume is comparatively large, the long 4575mm of minimum cell body, wide 2000mm, high 3650mm, the long 6976mm of maximum cell body, wide 2000mm, high 3650mm.Moreover shipment distance is long, maximum shipment distance is 72,9 meters.Therefore utilize separately a dead lift to waste a large amount of artificial, and lose time to ensure the duration.In addition part needs mounting groove surface to do sulfidizing, is easy to a dead lift the sulfuration face destroying cell body formation.The vault scope of operation is narrow in addition, and ducts and pipes crisscross, and ground ditch is many.Therefore, vault can not use driving, or other carrier vehicles carry out the installation of cell body, and vault cell body volume is large, quantity is many causes very large installation difficulty to installing.
Therefore known eleetrotinplate process section vault cell body installation method also exists above-mentioned all inconvenience and problem.
Summary of the invention
Object of the present invention, is that proposition is a kind of and makes simple and easy flat bogie makes flat bogie power eleetrotinplate process section vault cell body installation method as transportation means and use windlass.
For achieving the above object, technical solution of the present invention is:
A kind of eleetrotinplate process section vault cell body installation method, is characterized in that comprising the following steps:
The special Simple transportation flat-bed trailer of a, processing and fabricating
Special Simple transportation flat-bed trailer is provided with rectangle frame, frame 25# channel-section steel is welded, be provided with framework in frame and strengthen girder construction in length and breadth, car panel is set above frame, panel 16mm steel plate welds with frame, channel-section steel and steel plate adopt intermittent welding to weld, some groups of wheel shafts are set below frame, wheel shaft steel pipe is as the coupling shaft of wheel, frame channel-section steel welds with wheel shaft, some groups of wheels are installed below described wheel shaft, described wheel 30mm steel plate makes, flat-bed trailer channel-section steel welds with wheel shaft with the connection 16mm steel plate of flat-bed trailer by described wheel,
B, provide windlass
There is provided, wire rope hoist, windlass is as the power dragging Simple transportation flat-bed trailer, and described windlass is electrical hoist, its specified pulling force >=5KN, wirerope diameter >=7.7mm;
The framework of c, the fixing cell body to be transported of making
Make the framework of cell body to be transported, described framework is connected and fixed at cell body end and cell body;
D, handling, placement cell body are on flat-bed trailer
Dollie is placed on the end of cell body, utilizes suspender by cell body handling, be placed on flat-bed trailer;
E, with windlass drag dollie complete cell body install
Drag dollie to installation site with windlass, complete cell body and install.
Eleetrotinplate process section vault cell body installation method of the present invention can also be further achieved by the following technical measures.
Aforesaid method, in wherein said step a, the right alignment of some groups of wheels on the same line.
Aforesaid method, the coaxiality error < 2mm of wherein said some groups of wheels.
Aforesaid method, be wherein also included in the place of raceway groove that flat-bed trailer passes through at transport cell body and arranged across track, described mistake is channel-section steel across track, and arranges some support bars in trench bottom and between crossing across track.
After adopting technique scheme, eleetrotinplate process section vault cell body installation method of the present invention has the following advantages:
1, transport flat panel bassinet structure simple, to make and easy to use.
2, cost-saving, estimate to need 7-8 people if transport a cell body under the prerequisite not having flat car for transportation.And when shipment distance is far away, maximum shipment distance is 72.9 meters, and the cell body of transport maximum distance needs just can arrive at the destination for 1 day, and utilizes flat car for transportation 2 people to get final product complete operation, within 20 minutes, can point of destination be transported to, estimate that overall is saved cost 30,000 yuan.
3, the duration is ensured, whole eleetrotinplate processing unit is installed, because buider's work drawing design reasons causes follow-up equipment installation period to shorten March, therefore require equipment install each link move heaven and earth ensure the quality of products and safety prerequisite under the reduction of erection time, only this item was with regard to 20 days reductions of erection time.
4, be conducive to protecting cell body, suppose that brute-force can only be used to promote cell body by hand haulage advances, be easy in transit cause cell body scratch or distortion, and take the mode of transport trolley to transport can not to cause any damage to cell body.
Accompanying drawing explanation
Fig. 1 is the flat-bed trailer vertical view of the embodiment of the present invention;
Fig. 2 is the flat-bed trailer side-view of the embodiment of the present invention.
In figure: 1 frame, 2 car panels, 3 beams in length and breadth, 4 wheel shafts, 5 wheels.
Embodiment
Below in conjunction with embodiment and accompanying drawing thereof, the present invention is illustrated further.
Embodiment 1
Now refer to Fig. 1 and Fig. 2, Fig. 1 is the flat-bed trailer vertical view of eleetrotinplate process section vault cell body installation method embodiment of the present invention, and Fig. 2 is the flat-bed trailer side-view of the embodiment of the present invention.
Eleetrotinplate process section vault cell body installation method of the present invention comprises the following steps:
The special Simple transportation flat-bed trailer of a, processing and fabricating
As depicted in figs. 1 and 2, described special Simple transportation flat-bed trailer is provided with rectangle frame 1, frame 25# channel-section steel is welded, be provided with framework in frame and strengthen beam 3 structure in length and breadth, car panel 2 is set above frame, panel is long is 5000m, wide is 2500mm, weld with frame with 16mm steel plate, channel-section steel and steel plate adopt intermittent welding to weld, before arranging below frame, in, rear three groups of wheel shafts 4, the wheel shaft pipe of the diameter 50x10mm coupling shaft as wheel, frame channel-section steel welds with wheel shaft, three groups of wheels 5 are installed below described wheel shaft, the right alignment of three groups of wheels 5 on the same line, the coaxiality error < 2mm of described three groups of wheels 5.Described wheel 30mm steel plate makes, and flat-bed trailer channel-section steel welds with wheel shaft with the connection 16mm steel plate of flat-bed trailer by described wheel.
B, provide windlass;
There is provided, wire rope hoist, windlass as the power dragging Simple transportation flat-bed trailer, the technical parameter of windlass used: electrical hoist model JM0.5; Specified pulling force 5KN; Specified rope degree 17.5m/min; Wirerope diameter 7.7mm; Hold rope amount 100m; Motor model Y90L-6; Power of motor 1.5kw; The wide * of the long * of physical dimension 760*720*428(is high); Overall mass 250kg.
The framework of c, the fixing cell body to be transported of making
Make the framework of cell body to be transported, described framework is connected and fixed at cell body end and cell body.
D, handling, placement cell body are on flat-bed trailer
Dollie is placed on the least significant end of cell body, utilizes driving by cell body handling, be placed on flat-bed trailer.
E, with windlass drag dollie complete cell body install
Drag dollie with windlass to walk installation site.When flat-bed trailer transport cell body process in, run on road surface and have the place of raceway groove to arrange across track, described mistake is channel-section steel across track, and trench bottom and cross across track between some support bars are set.Haul cell body one by one, install until complete cell body.
The present invention has substantive distinguishing features and significant technical progress, and eleetrotinplate process section vault cell body installation method of the present invention can be cost-saving, estimates to need 7-8 people if transport a cell body under the prerequisite not having flat car for transportation.And when shipment distance is far away, maximum shipment distance is 72.9 meters, and the cell body of transport maximum distance needs just can arrive at the destination for 1 day, and utilizes flat car for transportation 2 people to get final product complete operation, within 20 minutes, can point of destination be transported to, estimate that overall is saved cost 30,000 yuan.
Above embodiment is used for illustrative purposes only, but not limitation of the present invention, person skilled in the relevant technique, without departing from the spirit and scope of the present invention, can also make various conversion or change.Therefore, all equivalent technical schemes also should belong to category of the present invention, should be limited by each claim.
Claims (4)
1. an eleetrotinplate process section vault cell body installation method, is characterized in that comprising the following steps:
The special Simple transportation flat-bed trailer of a, processing and fabricating
Special Simple transportation flat-bed trailer is provided with rectangle frame (1), frame 25# channel-section steel is welded, be provided with framework in frame and strengthen beam (3) structure in length and breadth, car panel (2) is set above frame, panel 16mm steel plate welds with frame, channel-section steel and steel plate adopt intermittent welding to weld, some groups of wheel shafts (4) are set below frame, wheel shaft steel pipe is as the coupling shaft of wheel, frame channel-section steel welds with wheel shaft, some groups of wheels (5) are installed below described wheel shaft, described wheel 30mm steel plate makes, flat-bed trailer channel-section steel welds with wheel shaft with the connection 16mm steel plate of flat-bed trailer by described wheel,
B, provide windlass
There is provided, wire rope hoist, windlass is as the power dragging Simple transportation flat-bed trailer, and described windlass is electrical hoist, its specified pulling force >=5KN, wirerope diameter >=7.7mm;
The framework of c, the fixing cell body to be transported of making
Make the framework of cell body to be transported, described framework is connected and fixed at cell body end and cell body;
D, handling, placement cell body are on flat-bed trailer
Dollie is placed on the end of cell body, utilizes suspender by cell body handling, be placed on flat-bed trailer;
E, with windlass drag dollie complete cell body install
Drag dollie to installation site with windlass, complete cell body and install.
2. eleetrotinplate process section vault cell body installation method as claimed in claim 1, it is characterized in that, in described step a, the right alignment of some groups of wheels (5) on the same line.
3. eleetrotinplate process section vault cell body installation method as claimed in claim 2, is characterized in that, the coaxiality error < 2mm of described some groups of wheels (5).
4. eleetrotinplate process section vault cell body installation method as claimed in claim 1, it is characterized in that, also being included in the place of raceway groove that flat-bed trailer passes through at transport cell body arranged across track, and described mistake is channel-section steel across track, and arranged some support bars in trench bottom and between crossing across track.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310422391.1A CN104451833A (en) | 2013-09-17 | 2013-09-17 | Tin electroplating process segment basement tank installation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310422391.1A CN104451833A (en) | 2013-09-17 | 2013-09-17 | Tin electroplating process segment basement tank installation method |
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CN104451833A true CN104451833A (en) | 2015-03-25 |
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CN201310422391.1A Pending CN104451833A (en) | 2013-09-17 | 2013-09-17 | Tin electroplating process segment basement tank installation method |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101152949A (en) * | 2006-09-27 | 2008-04-02 | 十一冶建设有限责任公司 | Parallel move method for ultra-high ultra-large large-weight running well frame type hoisting tool and device thereof |
CN101318617A (en) * | 2007-06-08 | 2008-12-10 | 鞍钢建设集团有限公司 | Hydraulic hoisting hanging apparatus with steering and horizontally moving functions |
CN101537973A (en) * | 2009-04-21 | 2009-09-23 | 武汉冶建安装工程有限责任公司 | Method for continuously hoisting rolling mill housings by hydraulic pushing and lifting |
-
2013
- 2013-09-17 CN CN201310422391.1A patent/CN104451833A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101152949A (en) * | 2006-09-27 | 2008-04-02 | 十一冶建设有限责任公司 | Parallel move method for ultra-high ultra-large large-weight running well frame type hoisting tool and device thereof |
CN101318617A (en) * | 2007-06-08 | 2008-12-10 | 鞍钢建设集团有限公司 | Hydraulic hoisting hanging apparatus with steering and horizontally moving functions |
CN101537973A (en) * | 2009-04-21 | 2009-09-23 | 武汉冶建安装工程有限责任公司 | Method for continuously hoisting rolling mill housings by hydraulic pushing and lifting |
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Application publication date: 20150325 |
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