Summary of the invention
Technical problem to be solved by this invention is for above-mentioned the deficiencies in the prior art, provides a kind of PVD to prepare the method for screw thread anti-locking coating.The method adopts PVD technology in metal threaded surface preparation anti-attrition anti-locking coating, the coating binding force formed is strong, corrosion-resistant, frictional coefficient is low, reliability is high, can realize improving screw fastening force, prevent the object that metal threaded occlusion is locked, metal threaded service life under the severe environment such as heavy duty, corrosion can be extended.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of PVD prepares the method for screw thread anti-locking coating, it is characterized in that, the method comprises the following steps:
Step one, polished finish is carried out to metal threaded surface, then remove the greasy dirt on the metal threaded surface after polished finish, then processed is carried out to metal threaded after wipe oil;
Step 2, sandblasting roughening treatment is carried out to the metal threaded surface in step one after processed;
Step 3, by the metal threaded vacuum chamber being placed in Vacuum cathodic are deposition equipment in step 2 after sandblasting roughening treatment, under vacuum to the voltage of metal threaded applying-1000V ~-1500V, the metal ion beam stream that the electric field anticathode arc source electric discharge formed produces carries out the passivation layer accelerating rear ise thread surface, obtains the metal threaded of surface active; The material of described cathode arc source is pure nickel, and cathode arc electric current is 45A ~ 100A; In ise process, the vacuum tightness of vacuum chamber is 0.01Pa ~ 0.1Pa, and temperature is 150 DEG C ~ 250 DEG C, and the time of ise is 5min ~ 15min;
Step 4, in the vacuum chamber of the equipment of Vacuum cathodic are deposition described in step 3, pass into argon gas to vacuum tightness be 0.1Pa ~ 0.5Pa, then adopt the cathode arc source of pure nickel material to carry out first time coating film treatment to the metal threaded of surface active described in step 3, obtain surface and there is the metal threaded of nickel coating; In coating film treatment process, the temperature of vacuum chamber is 150 DEG C ~ 350 DEG C for the first time, and the voltage of the metal threaded upper applying of surface active is-50V ~-350V; First time, the cathode arc electric current of coating film treatment was 45A ~ 75A, and the time of coating film treatment first time is 15min ~ 60min;
Step 5, under an argon atmosphere, adopts the cathode arc source of fine silver material to have the metal threaded of nickel coating to surface described in step 4 and carries out second time coating film treatment, obtain surface and have the metal threaded of nickeline compound coating; In second time coating film treatment process, the vacuum tightness of vacuum chamber is 0.1Pa ~ 0.5Pa, and temperature is 150 DEG C ~ 350 DEG C, and the voltage that surface has the metal threaded upper applying of nickel coating is-50V ~-350V; The cathode arc electric current of second time coating film treatment is 40A ~ 75A, and the time of second time coating film treatment is 30min ~ 90min.
Above-mentioned a kind of PVD prepares the method for screw thread anti-locking coating, it is characterized in that, polished finish described in step one adopts vibration finishing to remove the burr on metal threaded surface, the abrasive material that described vibration finishing adopts is the white fused alumina particle of granularity 1mm ~ 5mm, and the time of vibration finishing is 5min ~ 20min.
Above-mentioned a kind of PVD prepares the method for screw thread anti-locking coating, it is characterized in that, material metal threaded described in step one is titanium, titanium alloy or stainless steel.
Above-mentioned a kind of PVD prepares the method for screw thread anti-locking coating, it is characterized in that, the sand grains that the roughening treatment of sandblasting described in step 2 adopts is 200 order ~ 300 order granulated glass spherees or 200 order ~ 300 order steel balls, and blasting pressure is 0.1MPa ~ 0.5MPa, and blast time is 10s ~ 200s.
Above-mentioned a kind of PVD prepares the method for screw thread anti-locking coating, it is characterized in that, described in pure nickel described in step 3 and step 4, the quality purity of pure nickel is more than 99.9%, and the quality purity of fine silver described in step 5 is more than 99.9%.
Above-mentioned a kind of PVD prepares the method for screw thread anti-locking coating, it is characterized in that, described in step 5, surface has the thickness of the metal threaded middle nickel coating of nickeline compound coating is 0.5 μm ~ 5 μm, and the thickness of silver coating is 0.5 μm ~ 5 μm.
Above-mentioned a kind of PVD prepares the method for screw thread anti-locking coating, it is characterized in that, the thickness of described nickel coating is 0.5 μm ~ 2 μm.
The present invention compared with prior art has the following advantages:
1, the present invention solve reliably metal threaded fastening time destroy metal surface passivation layer because thread pitch local friction and temperature rise, make metallic surface produce stick together, cause the problem of the locked inefficacy of screw thread.
2, the present invention carried out sandblasting to metal threaded surface before PVD, and in Vacuum cathodic are deposition equipment, ion sputtering is carried out to metal threaded surface, ise thread surface passivation layer, realize metal threaded surface active, effectively can improve the bonding strength of coating and metal threaded matrix, extend coating work-ing life, the secondary initial friction coefficient of thread friction can be effectively reduced simultaneously.
3, the present invention adopts Vacuum cathodic are deposition equipment metal threaded plating nickel on surface coating after activation and silver coating, nickel coating hardness is high, there is good chemical stability, good consistency is had with metals such as titanium alloy, stainless steel or aluminium alloys, silver coating quality is softer, and Ag atom easily spreads slippage, not easily forms abrasive dust and cause coating to destroy when screw thread rubs mutually, possess good chemical stability, solidity to corrosion is good simultaneously.
4, the present invention adopts PVD technology in metal threaded surface preparation anti-attrition anti-locking coating, the coating binding force formed is strong, corrosion-resistant, frictional coefficient is low, reliability is high, can realize improving screw fastening force, prevent the object that metal threaded occlusion is locked, metal threaded service life under the severe environment such as heavy duty, corrosion can be extended.
Below in conjunction with drawings and Examples, technical solution of the present invention is described in further detail.
Embodiment
Embodiment 1
The present embodiment used metal threaded be 316 stainless steel screw threads, the preparation method of screw thread anti-locking coating is:
Step one, employing vibration finishing carry out to metal threaded surface the burr that metal threaded surface is removed in polished finish, then adopt acetone ultrasonic cleaning to remove the greasy dirt on the metal threaded surface after polished finish, then use the process of alcohol supersonic dewatering; The abrasive material that described vibration finishing adopts is the white fused alumina particle of granularity 2mm ~ 3mm, and the time of vibration finishing is 20min;
Step 2, carry out sandblasting roughening treatment to the metal threaded surface in step one after processed, the sand grains that sandblasting roughening treatment adopts is 200 order ~ 300 order steel balls, and blasting pressure is 0.5MPa, and blast time is 200s;
Step 3, by the metal threaded vacuum chamber being placed in Vacuum cathodic are deposition equipment in step 2 after sandblasting roughening treatment, be the voltage to metal threaded applying-1300V under the condition of 0.1Pa in vacuum tightness, the metal ion beam stream that the electric field anticathode arc source electric discharge formed produces carries out the passivation layer accelerating rear ise thread surface, obtains the metal threaded of surface active; The material of described cathode arc source is the pure nickel of quality purity more than 99.9%, and cathode arc electric current is 100A; In ise process, the temperature of vacuum chamber is 150 DEG C, and the time of ise is 15min;
Step 4, in the vacuum chamber of the equipment of Vacuum cathodic are deposition described in step 3, pass into argon gas to vacuum tightness be 0.5Pa, then the cathode arc source of the pure nickel material of quality purity more than 99.9% is adopted to carry out first time coating film treatment to the metal threaded of surface active described in step 3, obtain surface and have the metal threaded of nickel coating, nickel coating thickness is 5 μm; In coating film treatment process, the temperature of vacuum chamber is 150 DEG C for the first time, and the voltage of the metal threaded upper applying of surface active is-50V; First time, the cathode arc electric current of coating film treatment was 45A, and the time of coating film treatment first time is 60min;
Step 5, under an argon atmosphere, adopt the cathode arc source of the fine silver material that quality purity is more than 99.9% to have the metal threaded of nickel coating to surface described in step 4 and carry out second time coating film treatment, obtain surface and have the metal threaded of nickeline compound coating, wherein the thickness of silver coating is 5 μm; In described second time coating film treatment process, the vacuum tightness of vacuum chamber is 0.5Pa, and temperature is 350 DEG C, and the voltage that surface has the metal threaded upper applying of nickel coating is-350V; The cathode arc electric current of described second time coating film treatment is 75A, and the time of second time coating film treatment is 90min.
Metal threaded (in figure the 316/Ni-Ag coating) 316 stainless steel screw threads (in figure 316 stainless steels) and surface prepared by the present embodiment to nickeline compound coating carries out PVvalue testing under identical frictional wear condition, the results are shown in Figure 1, as can be seen from the figure, the surface that under identical frictional wear condition prepared by the present embodiment has the frictional coefficient of metal threaded initial friction coefficient far below 316 stainless steel screw thread original surfaces of nickeline compound coating, illustrates that surface prepared by the present embodiment has the metal threaded of nickeline compound coating and has anti-locking performance.
Carry out tightening unclamping experiment with torque spanner double thread friction pair, the metal threaded number of times of tightening that surface prepared by the present embodiment has nickeline compound coating is tightening more than 5 times of number of times and destroying of undressed 316 stainless steel screw threads.Under identical moment, thread spindle increases 30% to fastening force.
Embodiment 2
The present embodiment used metal threaded be TC4 titanium alloy screw thread, the preparation method of screw thread anti-locking coating is:
Step one, employing vibration finishing carry out to metal threaded surface the burr that metal threaded surface is removed in polished finish, then adopt the greasy dirt on the metal threaded surface of industrial cleaning agent solution removal after polished finish, after washing down the industrial cleaning agent on the metal threaded surface after wipe oil, carry out warm air drying dehydration; The abrasive material that described vibration finishing adopts is the white fused alumina particle of granularity 1mm ~ 5mm, and the time of vibration finishing is 15min;
Step 2, carry out sandblasting roughening treatment to the metal threaded surface in step one after processed, the sand grains that sandblasting roughening treatment adopts is 200 order ~ 300 order granulated glass spherees, and blasting pressure is 0.15MPa, and blast time is 20s;
Step 3, by the metal threaded vacuum chamber being placed in Vacuum cathodic are deposition equipment in step 2 after sandblasting roughening treatment, be the voltage to metal threaded applying-1000V under the condition of 0.03Pa in vacuum tightness, the metal ion beam stream that the electric field anticathode arc source electric discharge formed produces carries out the passivation layer accelerating rear ise thread surface, obtains the metal threaded of surface active; The material of described cathode arc source is the pure nickel of quality purity more than 99.9%, and cathode arc electric current is 45A; In ise process, the temperature of vacuum chamber is 250 DEG C, and the time of ise is 5min;
Step 4, in the vacuum chamber of the equipment of Vacuum cathodic are deposition described in step 3, pass into argon gas to vacuum tightness be 0.1Pa, then the cathode arc source of the pure nickel material of quality purity more than 99.9% is adopted to carry out first time coating film treatment to the metal threaded of surface active described in step 3, obtain surface and have the metal threaded of nickel coating, nickel coating thickness is 0.5 μm; In coating film treatment process, the temperature of vacuum chamber is 150 DEG C for the first time, and the voltage of the metal threaded upper applying of surface active is-50V; First time, the cathode arc electric current of coating film treatment was 45A, and the time of coating film treatment first time is 15min;
Step 5, under an argon atmosphere, adopt the cathode arc source of the fine silver material that quality purity is more than 99.9% to have the metal threaded of nickel coating to surface described in step 4 and carry out second time coating film treatment, obtain surface and have the metal threaded of nickeline compound coating, wherein the thickness of silver coating is 0.5 μm; In described second time coating film treatment process, the vacuum tightness of vacuum chamber is 0.2Pa, and temperature is 150 DEG C, and the voltage that surface has the metal threaded upper applying of nickel coating is-50V; The cathode arc electric current of described second time coating film treatment is 40A, and the time of second time coating film treatment is 30min.
Metal threaded (in figure the TC4/Ni-Ag coating) TC4 titanium alloy screw thread (in figure TC4) and surface prepared by the present embodiment to nickeline compound coating carries out PVvalue testing under identical frictional wear condition, the results are shown in Figure 2, as can be seen from the figure, the surface that under identical frictional wear condition prepared by the present embodiment has the frictional coefficient of metal threaded initial friction coefficient far below TC4 titanium alloy screw thread original surface of nickeline compound coating, illustrates that surface prepared by the present embodiment has the metal threaded of nickeline compound coating and has anti-locking performance.
Carry out tightening unclamping experiment with torque spanner double thread friction pair, the metal threaded number of times of tightening that surface prepared by the present embodiment has nickeline compound coating is tightening more than 5 times of number of times and destroying of undressed TC4 titanium alloy screw thread.Under identical moment, thread spindle increases 35% to fastening force.
Embodiment 3
The present embodiment used metal threaded be the pure titanium screw thread of TA1, the preparation method of screw thread anti-locking coating is:
Step one, employing vibration finishing carry out to metal threaded surface the burr that metal threaded surface is removed in polished finish, then adopt acetone ultrasonic cleaning to remove the greasy dirt on the metal threaded surface after polished finish, then use the process of alcohol supersonic dewatering; The abrasive material that described vibration finishing adopts is the white fused alumina particle of granularity 1mm ~ 3mm, and the time of vibration finishing is 10min;
Step 2, carry out sandblasting roughening treatment to the metal threaded surface in step one after processed, the sand grains that sandblasting roughening treatment adopts is 200 order ~ 300 order granulated glass spherees, and blasting pressure is 0.3MPa, and blast time is 10s;
Step 3, by the metal threaded vacuum chamber being placed in Vacuum cathodic are deposition equipment in step 2 after sandblasting roughening treatment, be the voltage to metal threaded applying-1200V under the condition of 0.01Pa in vacuum tightness, the metal ion beam stream that the electric field anticathode arc source electric discharge formed produces carries out the passivation layer accelerating rear ise thread surface, obtains the metal threaded of surface active; The material of described cathode arc source is the pure nickel of quality purity more than 99.9%, and cathode arc electric current is 70A; In ise process, the temperature of vacuum chamber is 200 DEG C, and the time of ise is 10min;
Step 4, in the vacuum chamber of the equipment of Vacuum cathodic are deposition described in step 3, pass into argon gas to vacuum tightness be 0.3Pa, then the cathode arc source of the pure nickel material of quality purity more than 99.9% is adopted to carry out first time coating film treatment to the metal threaded of surface active described in step 3, obtain surface and have the metal threaded of nickel coating, nickel coating thickness is 2 μm; In coating film treatment process, the temperature of vacuum chamber is 350 DEG C for the first time, and the voltage of the metal threaded upper applying of surface active is-350V; First time, the cathode arc electric current of coating film treatment was 75A, and the time of coating film treatment first time is 30min;
Step 5, under an argon atmosphere, adopt the cathode arc source of the fine silver material that quality purity is more than 99.9% to have the metal threaded of nickel coating to surface described in step 4 and carry out second time coating film treatment, obtain surface and have the metal threaded of nickeline compound coating, wherein the thickness of silver coating is 3 μm; In described second time coating film treatment process, the vacuum tightness of vacuum chamber is 0.1Pa, and temperature is 250 DEG C, and the voltage that surface has the metal threaded upper applying of nickel coating is-50V; The cathode arc electric current of described second time coating film treatment is 50A, and the time of second time coating film treatment is 60min.
To TA1 pure titanium screw thread and surface prepared by the present embodiment, there is the metal threaded of nickeline compound coating and carry out PVvalue testing under identical frictional wear condition, result shows, the surface that under identical frictional wear condition prepared by the present embodiment has the frictional coefficient of metal threaded initial friction coefficient far below TA1 pure titanium screw thread original surface of nickeline compound coating, illustrates that surface prepared by the present embodiment has the metal threaded of nickeline compound coating and has anti-locking performance.
Carry out tightening unclamping experiment with torque spanner double thread friction pair, the metal threaded number of times of tightening that surface prepared by the present embodiment has nickeline compound coating is tightening more than 5 times of number of times and destroying of the pure titanium screw thread of undressed TA1.Under identical moment, thread spindle increases 35% to fastening force.
Embodiment 4
The present embodiment used metal threaded be TC6 titanium alloy screw thread, the preparation method of screw thread anti-locking coating is:
Step one, employing vibration finishing carry out to metal threaded surface the burr that metal threaded surface is removed in polished finish, then adopt acetone ultrasonic cleaning to remove the greasy dirt on the metal threaded surface after polished finish, then use the process of alcohol supersonic dewatering; The abrasive material that described vibration finishing adopts is the white fused alumina particle of granularity 3mm ~ 5mm, and the time of vibration finishing is 5min;
Step 2, carry out sandblasting roughening treatment to the metal threaded surface in step one after processed, the sand grains that sandblasting roughening treatment adopts is 200 order ~ 300 order steel balls, and blasting pressure is 0.1MPa, and blast time is 100s;
Step 3, by the metal threaded vacuum chamber being placed in Vacuum cathodic are deposition equipment in step 2 after sandblasting roughening treatment, be the voltage to metal threaded applying-1500V under the condition of 0.05Pa in vacuum tightness, the metal ion beam stream that the electric field anticathode arc source electric discharge formed produces carries out the passivation layer accelerating rear ise thread surface, obtains the metal threaded of surface active; The material of described cathode arc source is the pure nickel of quality purity more than 99.9%, and cathode arc electric current is 80A; In ise process, the temperature of vacuum chamber is 200 DEG C, and the time of ise is 10min;
Step 4, in the vacuum chamber of the equipment of Vacuum cathodic are deposition described in step 3, pass into argon gas to vacuum tightness be 0.2Pa, then the cathode arc source of the pure nickel material of quality purity more than 99.9% is adopted to carry out first time coating film treatment to the metal threaded of surface active described in step 3, obtain surface and have the metal threaded of nickel coating, nickel coating thickness is 1 μm; In coating film treatment process, the temperature of vacuum chamber is 200 DEG C for the first time, and the voltage of the metal threaded upper applying of surface active is-100V; First time, the cathode arc electric current of coating film treatment was 50A, and the time of coating film treatment first time is 20min;
Step 5, under an argon atmosphere, adopt the cathode arc source of the fine silver material that quality purity is more than 99.9% to have the metal threaded of nickel coating to surface described in step 4 and carry out second time coating film treatment, obtain surface and have the metal threaded of nickeline compound coating, wherein the thickness of silver coating is 2 μm; In described second time coating film treatment process, the vacuum tightness of vacuum chamber is 0.3Pa, and temperature is 200 DEG C, and the voltage that surface has the metal threaded upper applying of nickel coating is-150V; The cathode arc electric current of described second time coating film treatment is 60A, and the time of second time coating film treatment is 45min.
To TC6 titanium alloy screw thread and surface prepared by the present embodiment, there is the metal threaded of nickeline compound coating and carry out PVvalue testing under identical frictional wear condition, result shows, the surface that under identical frictional wear condition prepared by the present embodiment has the frictional coefficient of metal threaded initial friction coefficient far below TC6 titanium alloy screw thread original surface of nickeline compound coating, illustrates that surface prepared by the present embodiment has the metal threaded of nickeline compound coating and has anti-locking performance.
Carry out tightening unclamping experiment with torque spanner double thread friction pair, the metal threaded number of times of tightening that surface prepared by the present embodiment has nickeline compound coating is tightening more than 5 times of number of times and destroying of undressed TC6 titanium alloy screw thread.Under identical moment, thread spindle increases 30% to fastening force.
The above; it is only preferred embodiment of the present invention; not any restriction is done to the present invention, every above embodiment is done according to invention technical spirit any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solution of the present invention.