CN104448484A - 一种pe气泡膜及其制备方法和气泡膜复铝箔 - Google Patents

一种pe气泡膜及其制备方法和气泡膜复铝箔 Download PDF

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CN104448484A
CN104448484A CN201410687403.8A CN201410687403A CN104448484A CN 104448484 A CN104448484 A CN 104448484A CN 201410687403 A CN201410687403 A CN 201410687403A CN 104448484 A CN104448484 A CN 104448484A
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parts
chamber film
agent
bubble chamber
bubble
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夏克文
冯永根
魏良军
潘丙根
陈利萍
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SUZHOU JIUDING EPE CO Ltd
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Abstract

本发明公开了一种PE气泡膜及其制备方法和气泡膜复铝箔。该PE气泡膜，按质量份计，高压聚乙烯90～100份、开口剂0.5～3份、增白剂0.5～1份、防静电剂0.5～1份、丁烷发泡剂0.5～2份、蜜胺焦磷酸盐0.5～1.5份、聚乙烯蜡2～3份、茂金属石蜡聚合体4～8份。本发明的PE气泡膜质轻、抗拉强度大、阻燃、防潮、防静电，还能吸收和分散外来的撞击力，达到缓冲的效果。

Description

一种PE气泡膜及其制备方法和气泡膜复铝箔
技术领域
本发明涉及气泡膜领域，尤其涉及一种PE气泡膜及其制备方法和气泡膜复铝箔。 
背景技术
气泡膜又称气垫膜、气垫薄膜。是用于包装填充的一种防压防潮防震的化工产品。具有良好的减震性、抗冲击性、热合性、无毒、无味、防潮、耐腐蚀、透明度好等优点。 
目前市面上隔热缓冲材料有：玻璃纤维(英文原名为：glass fiber或fiberglass)是一种性能优异的无机非金属材料，种类繁多，优点是绝缘性好、耐热性强、抗腐蚀性好，机械强度高，但缺点是性脆，耐磨性较差、不防水，雨天吸水以后，自重增加，而且短期内水分难以挥发，潮湿的部分易造腐蚀。此外，这种材料具有较强的致癌物质，对人体健康不利。EPS聚苯乙烯复铝膜虽然也是缓冲、隔热的材料，但使用时易碎、回复性差的缺点，使用后无法回收，造成环境污染，市场将越来越小。 
发明内容
有鉴于此，本发明一方面提供一种PE气泡膜，该PE气泡膜质轻、抗拉强度大、阻燃、防静电，还能吸收和分散外来的撞击力，达到缓冲的效果。 
为达此目的，本发明采用以下技术方案： 
一种PE气泡膜，按质量份计，包括以下组分： 
优选的，该PE气泡膜按质量份计，包括以下组分： 
优选的，所述开口剂为油酸酰胺，所述增白剂为增白剂AD。 
本发明另一方面提供了一种制备上述PE气泡膜的方法，该方法制备的PE气泡膜质轻、抗拉强度大、阻燃、防潮、防静电，还能吸收和分散外来的撞击力，达到缓冲的效果。 
一种制备上述的PE气泡膜的方法，包括以下步骤： 
(1)按质量份计，将茂金属石蜡聚合体4～8份和聚乙烯蜡2～3份投入到混料机进行搅拌； 
(2)加入高压聚乙烯90～100份、开口剂0.5～3份、增白剂0.5～1份、防静 电剂0.5～1份和蜜胺焦磷酸盐0.5～1.5份继续搅拌得到中介物料； 
(3)将中介物料投入到挤出机中并加入丁烷发泡剂0.5～2份进行挤塑成型、吸塑成型气泡、制得PE发泡膜。 
优选的，步骤(1)具体过程为：按质量份计，将茂金属石蜡聚合体4～8份和聚乙烯蜡2～3份投入到混料机，在90～95℃下搅拌1～2min。 
优选的，步骤(2)具体过程为：加入高压聚乙烯90～100份、开口剂0.5～3份、增白剂0.5～1份、防静电剂0.5～1份和蜜胺焦磷酸盐0.5～1.5份，升温至110～115℃搅拌3～5min，得到中介物料。 
优选的，步骤(3)具体过程为：将中介物料投入到挤出机中并加入丁烷发泡剂0.5～2份，在165～175℃下挤塑成型、在210～215℃吸塑成型气泡、制得PE发泡膜。 
本发明最后提供一种气泡膜复铝箔，该气泡膜复铝箔质轻、抗拉强度大、保温、隔热、还能吸收和分散外来的撞击力，达到缓冲的效果。 
一种气泡膜复铝箔包括上述PE气泡膜制成的PE气泡膜层，PE气泡膜层的两侧均设有铝箔层。 
优选的，PE气泡膜层厚度为6～30mm，铝箔层厚度为0.1～0.5mm。 
本发明的有益效果：一种PE气泡膜，按质量份计，高压聚乙烯90～100份、开口剂0.5～3份、增白剂0.5～1份、防静电剂0.5～1份、丁烷发泡剂0.5～2份、蜜胺焦磷酸盐0.5～1.5份、聚乙烯蜡2～3份、茂金属石蜡聚合体4～8份。本发明的PE气泡膜质轻、抗拉强度大、阻燃、防潮、防静电，还能吸收和分散外来的撞击力，达到缓冲的效果。 
附图说明
图1为本发明的气泡膜复铝箔结构示意图； 
附图标示如下：1-PE气泡膜层、2-铝箔层。 
具体实施方式
下面通过具体实施方式来进一步说明本发明的技术方案。 
实施例1：一种PE气泡膜，按质量份计，包括以下组分： 
一种制备上述的PE气泡膜的方法，其包括以下步骤： 
按质量份计，将茂金属石蜡聚合体4份和聚乙烯蜡2份投入到混料机，在90℃下搅拌1min，加入高压聚乙烯90份、开口剂0.5份、增白剂0.5份、防静电剂0.5份和蜜胺焦磷酸盐0.5份，升温至110℃搅拌3min，得到中介物料，将中介物料投入到挤出机中并加入丁烷发泡剂0.5份，在165℃下挤塑成型、在210℃吸塑成型气泡、制得PE发泡膜。 
本实施例的气泡膜复铝箔包括上述PE气泡膜制成的PE气泡膜层1，PE气泡膜层1的两侧均设有铝箔层2，其中，PE气泡膜层1厚度为6mm，铝箔层2厚度为0.1mm。 
实施例2：一种PE气泡膜，按质量份计，包括以下组分： 
一种制备上述的PE气泡膜的方法，其包括以下步骤： 
按质量份计，将茂金属石蜡聚合体6份和聚乙烯蜡2份投入到混料机，在95℃下搅拌1.5min，加入高压聚乙烯95份、开口剂2份、增白剂0.6份、防静电剂0.7份和蜜胺焦磷酸盐1份，升温至110℃搅拌4min，得到中介物料，将中介物料投入到挤出机中并加入丁烷发泡剂1份，在165℃下挤塑成型、在215℃吸塑成型气泡、制得PE发泡膜。 
本实施例的气泡膜复铝箔包括上述PE气泡膜制成的PE气泡膜层1，PE气泡膜层1的两侧均设有铝箔层2，其中，PE气泡膜层1厚度为15mm，铝箔层2厚度为0.2mm。 
实施例3：一种PE气泡膜，按质量份计，包括以下组分： 
一种制备上述的PE气泡膜的方法，其包括以下步骤： 
按质量份计，将茂金属石蜡聚合体8份和聚乙烯蜡3份投入到混料机，在95℃下搅拌2min，加入高压聚乙烯100份、开口剂3份、增白剂1份、防静电剂1份和蜜胺焦磷酸盐1.5份，升温至115℃搅拌5min，得到中介物料，将中介物料投入到挤出机中并加入丁烷发泡剂2份，在175℃下挤塑成型、在215℃吸塑成型气泡、制得PE发泡膜。 
本实施例的气泡膜复铝箔包括上述PE气泡膜制成的PE气泡膜层1，PE气泡膜层1的两侧均设有铝箔层2，其中，PE气泡膜层1厚度为30mm，铝箔层2厚度为0.5mm。 
将实施例1～3得到的PE气泡膜和目前市场上的EPS气泡膜进行测试，结果如下表： 
通过上表可以看出本发明的PE气泡膜质轻、抗拉强度大、阻燃、防水，由于含有气泡，弹性好、能够吸收和分散外来的撞击力，达到缓冲的效果， 
将本发明的PE气泡膜和普通气泡膜进行烟雾实验，发现本发明的PE气泡膜对铝、铁、铜具有优异的防锈功能，而普通的气泡膜则出现生锈现象。 
本发明的PE气泡膜质轻、富有弹性、抗拉强度大、保温、隔热、阻燃、防潮、防静电、防锈，还能吸收和分散外来的撞击力，达到缓冲的效果。 
同时，本发明的气泡膜复铝箔具有隔热，保温，防反射和防辐射，耐温防火，减少对流，传导和辐射的热量损失，夏天清凉，冬天暖和，复合后的铝箔表面光滑平整，反射率高，纵横向抗拉强度大。适用于建筑物房顶、外墙阻挡阳光，地下室防潮，是防水最好的物品。产品容易安装，薄而轻巧，无毒，对人体无过敏。 
申请人声明，以上内容仅为本发明的较佳实施例，对于本领域的普通技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处，本说明书内容不应理解为对本发明的限制。 

Claims (9)

1.一种PE气泡膜，其特征在于，按质量份计，包括以下组分：
2.根据权利要求1所述的PE气泡膜，其特征在于，按质量份计，包括以下组分：
3.根据权利要求1所述的PE气泡膜，其特征在于，所述开口剂为油酸酰胺，所述增白剂为增白剂AD。
4.一种制备权利要求1所述的PE气泡膜的方法，其特征在于，包括以下步骤：
(1)按质量份计，将茂金属石蜡聚合体4～8份和聚乙烯蜡2～3份投入到混料机进行搅拌；
(2)加入高压聚乙烯90～100份、开口剂0.5～3份、增白剂0.5～1份、防静电剂0.5～1份和蜜胺焦磷酸盐0.5～1.5份继续搅拌得到中介物料；
(3)将中介物料投入到挤出机中并加入丁烷发泡剂0.5～2份进行挤塑成型、吸塑成型气泡、制得PE发泡膜。
5.根据权利要求4所述的制备方法，其特征在于，步骤(1)具体过程为：按质量份计，将茂金属石蜡聚合体4～8份和聚乙烯蜡2～3份投入到混料机，在90～95℃下搅拌1～2min。
6.根据权利要求4所述的制备方法，其特征在于，步骤(2)具体过程为：加入高压聚乙烯90～100份、开口剂0.5～3份、增白剂0.5～1份、防静电剂0.5～1份和蜜胺焦磷酸盐0.5～1.5份，升温至110～115℃搅拌3～5min，得到中介物料。
7.根据权利要求4所述的制备方法，其特征在于，步骤(3)具体过程为：将中介物料投入到挤出机中并加入丁烷发泡剂0.5～2份，在165～175℃下挤塑成型、在210～215℃吸塑成型气泡、制得PE发泡膜。
8.一种气泡膜复铝箔，其特征在于，包括权利要求1所述的PE气泡膜制成的PE气泡膜层(1)，所述PE气泡膜层(1)的两侧设有铝箔层(2)。
9.根据权利要求8所述的气泡膜复铝箔，其特征在于，所述PE气泡膜层(1)厚度为6～30mm，所述铝箔层(2)厚度为0.1～0.5mm。
CN201410687403.8A 2014-11-25 2014-11-25 一种pe气泡膜及其制备方法和气泡膜复铝箔 Pending CN104448484A (zh)

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