Summary of the invention
For solving above-mentioned technical problem present in prior art, present inventor has performed extensively and profoundly
Research, finally gives the present invention.
It is an object of the present invention to provide the inorganic foamed filling in a kind of colliery and reinforce compositions.
It is a further object to provide the inorganic foamed filling in above-mentioned colliery and reinforce making of compositions
Use method.
It is also another object of the present invention to provide the inorganic foamed filling in above-mentioned colliery and reinforce the use of compositions
On the way.
A further object of the present invention is to provide the inorganic foamed filling in the above-mentioned colliery of use and reinforces compositions
The component made.
The present invention solves existing inorganic foamed material foamed solidification time length, the most plastic, irremovable
Problem.The colliery of the present invention reinforces compositions with inorganic foamed filling can slip casting, it is possible to does fire dam,
Can also spray and be filled into various space, hole.The present invention thoroughly solves other inorganic material and solves
Injection closure not, filling are reinforced and the problem such as large-scale tunnel Fast Filling.
The colliery of the present invention reinforces compositions with inorganic foamed filling and not only has plasticity, mobility,
The foamed solidification time is fast, hardening time is short, and time length is controlled, jet flow hardness is controlled.This
Material belongs to the complex of environmental protection, best of breed in inorganic material, does not fires, prevents fires, nontoxic, ring
Protecting, thing is beautiful, inexpensive.
The colliery of the present invention reinforces compositions with inorganic foamed filling, under the varying environment of colliery, directly
For fall of ground, reinforce, fill hole, close the actual application such as fire dam, all reached expection
Effect.Its bubble very fast (3 minutes), quick solidifying (within 10 minutes, completing), continued access good work (can
It is carried out continuously, first does first solidification), fixed mixing ratio, it is not necessary to scene is artificially changed or blends easy and simple to handle
Output flow and pressure are relatively big, process problem quick in time, are suitable for downhole safety and produce needs.Foaming
Liquid passes through grouting equipment, is injected into and encloses in rock cranny or loose media so that it is within a short period of time is solid
Knot hardening also forms pectination, network-like structure in coal and rock, original broken, loose, no
Continuous print beaer is cemented to continuous print, complete high-strength beaer, thus structurally repairs it and lack
Fall into, improve the mechanical property of coal and rock country rock body, such as structural bearing capacity, shearing force, leakproof
Deng.
Therefore, the colliery of the present invention reinforces compositions with inorganic foamed filling is to improve underground coal mine
The speed of application of airtight filling, improves safety production efficiency and researches and develops.It is by multiple inorganic nano
Material compound adds, through compounding, the foams that foaming agent, firming agent etc. are prefabricated into by physical reactions,
This foam weight is light, airtight performance good.
According to an aspect, the present invention provides the inorganic foamed filling in a kind of colliery to reinforce compositions, institute
State compositions to be made up of A material and B material:
Wherein, described A material comprises: the silicon calcium powder of 70-96 weight portion;The metal oxygen of 15-16 weight portion
Compound powder;The neutral mineral powder of 265-275 weight portion;The lithium carbonate of 9-10 weight portion;9-12 weight
The fast dry powder of part;The calcium silicates of 495-515 weight portion;The Gypsum Fibrosum powder of 34-80 weight portion;35-55 weight
The coupling agent of part;And,
Described B material comprises: the sodium chloride of 46-55 weight portion;The ore deposit adhesive of 50-67 weight portion;72-110
The foaming agent of weight portion;The neutral water of 750-780 weight portion.
Reinforce with inorganic foamed filling in the A material of compositions in the colliery of the present invention, described silicon calcium powder,
Calcium silicate powder, both as basic material, constitutes silico-calcium matter mixture microdilatancy main body.These combination and
The superfines become is mixed to form complex, foaming, its bulk density < 180/cm3(allowed band <
350㎏/cm3), heat conductivity < 0.60W/ (m K) (allowed band < 1.00W/ (m K)), index
All within allowed band.
Preferably, the particle diameter of described silicon calcium powder is about 50 μm~68 μm, more preferably from about 51 μm~about
63 μm, most preferably 62 μm.
Reinforce with inorganic foamed filling in the A material of compositions in the colliery of the present invention, described burning
The particle diameter of thing powder is about 52 μm~about 65 μm, more preferably from about 53 μm~about 63 μm, most preferably from about 62 μm.
Reinforce with inorganic foamed filling in the A material of compositions in the colliery of the present invention, described neutral mineral
Matter powder is calcium powder, and the particle diameter of described neutral mineral powder is about 60 μm~about 85 μm, preferably from about 62 μm~
About 80 μm, most preferably from about 76 μm.
The particle diameter of described Gypsum Fibrosum powder is 13 μm~about 55 μm, preferably from about 15 μm~about 53 μm, most preferably
About 51 μm.
The particle diameter of described calcium silicates is 3 μm~about 32 μm, preferably from about 15 μm~about 30 μm, most preferably
About 28 μm.
Reinforce in compositions with inorganic foamed filling in the colliery of the present invention, described sodium chloride, lithium carbonate,
Ore deposit adhesive, the particle diameter of fast dry powder are respectively about 26 μm~about 32 μm, most preferably from about 28 μm.
Reinforcing in the A material of compositions with inorganic foamed filling in the colliery of the present invention, described fast dry powder can
To be the fast dry powder of technical grade.
Reinforcing in the A material of compositions with inorganic foamed filling in the colliery of the present invention, described coupling agent is joined
Play protection foam hole after adding to act on the most uniformly.Preferably, described coupling agent can be silane,
Aluminate, preferably silane.
Reinforce with inorganic foamed filling in the B material of compositions in the colliery of the present invention, it is preferable that described
Ore deposit adhesive can be sodium silicate, potassium silicate, Lithium metasilicate, most preferably sodium silicate.
Reinforcing in the B material of compositions with inorganic foamed filling in the colliery of the present invention, described foaming agent makes
The little granule of polymer contains a large amount of microvesicles, becomes bead.Preferably, described foaming agent can be azo
Diformamide (DAC), pentane, petroleum ether, more preferably azodicarbonamide (DAC),
Petroleum ether, most preferably azodicarbonamide (DAC).
The colliery of the present invention reinforces compositions with inorganic foamed filling can be as a kind of new type of safe closure
Reinforcement material, closure for colliery reinforces, and is waterproof, fire prevention, gas prevention, thing anti-collapse, anti-
Therefore optimal material.
According to another aspect, the present invention provides the inorganic foamed filling in above-mentioned colliery to reinforce compositions
Using method, comprising:
At 0 DEG C-60 DEG C, a nonmetallic vessel mixes A and expects each component, stir, standby;
At 0 DEG C-60 DEG C, with neutral water, sodium chloride, ore deposit adhesive, foaming agent in another container
Order sequentially add B expect each component, stirring to color even, standby;
Adding B material in A material container, stir rapidly mixing, mixing time must not exceed 5 minutes,
Preferably 1-3 minute, obtain filling, reinforcement material.
In the method for the invention, carry out in the environment of temperature more than 0 DEG C and less than 60 DEG C, (should
The compounding mixing of material does not produce heat).
Carrying out in the environment of temperature more than 0 DEG C and less than 60 DEG C, this material is physical blowing, foaming
During do not produce heat.
In mixing A expects the step of each component, can be at clean a diameter of 300mm and the degree of depth
The nonmetallic vessel of 550mm adds each component in A material.Owing to being all flour, do not produce
Raw reactions change, therefore adds order in no particular order, stirs.Place standby, the time 12
Within individual month.
In mixing B expects the step of each component, each of B material can be separately added in another container
Individual component (be initially charged coarse fodder, powder-material, then add fines, liquid material) then stirs 60 seconds to 90
Second, stir standby to color even.Place standby, within 12 months time.
The compounding mixing of B material is added in A material container.Stirring rapidly mixing, mixing time must not exceed
5 minutes.Become i.e. materials: filling, reinforcement material.
Stirring 1-5 minute, immediately enter foaming stages, from initially foaming to first cure, the time is
3-5 minute, hardness strength gradually strengthened, and reached peak value by 10 hours, can be higher than 9 MPas (MPa).
The colliery of the present invention reinforces compositions with inorganic foamed filling and may be used for following purposes, particularly
Following purposes within coal mines:
1, for rapid driving of tunnel, airtight, reinforce, especially for coal mine roadway rapid construction,
Airtight, reinforcing;
2, the closure up and down corners in working face: according to upper corner cavity size, it is not necessary to artificial
Firmly fill in and automatically penetrate into hole, block along with adopting the angle, upper corner roadway deformation district formed, by
This prevents goaf gas from gushing out, and this kind of material is more squeezed, and its sealing property is the best;
3, filling cavity: through foaming, completely fill in and issue bubble press-in cavity, do not stay dead angle, play supporting and
The effect of filling, thus when with time within coal mines, can drive gas, prevent gas accumulation;
4, quickly construct fire dam: according to construction tunnel cross dimensions, determine how many cubes of general needs
Enclosed material, further according to execution conditions and requirement, fill into the cell cube that suitable design requires airtight
Wall;
5, especially for the waste roadway filling of waste roadway filling, particularly coal mine gob, fill
Decompose the knotty problem in certainly colliery.
The colliery of the present invention reinforces compositions with inorganic foamed filling can make various component.According to it
Purposes, described component can be formed variously-shaped.Such as, upper and lower in working face of closure
During corner, the shape in up and down corners cavity can be formed as, form the inside in cavity in filling cavity
Shape, and when quickly constructing fire dam, form the cell cube fire dam that suitable design requires.
The colliery of the present invention reinforces compositions with inorganic foamed filling and has a following performance:
1, excellent fire protecting performance: use the inorganic foamed filling in colliery of the present invention to reinforce compositions and make
Reinforce plugging material for environmental protection, during event of fire, will not burn, nonpoisonous and tasteless, more will not produce
Raw toxic smog.Also can stop spontaneous combustion of coal seam, eliminate burning things which may cause a fire disaster, block fire spreading.
2, excellent water resistance: use the inorganic foamed filling in colliery of the present invention to reinforce compositions and make
Reinforce plugging material for environmental protection, there is fabulous water resistance, in the place of long-term high humility, remain to
Keep the stablizing of performance, never efflorescence or become fragile.
3, intensity, hardness are controllable: the colliery of the present invention reinforces compositions shape with inorganic foamed filling
The filling of one-tenth, reinforcement material, intensity is 0.27 MPa (MPa)-9.86 MPas (MPa), can fit
Answer different coal, different hole, the different coal mining support of fire dam, airtight closure, reinforce filling etc.
Safety in production and safety guarantee effect.
4, dimensionally stable: the colliery of the present invention reinforces compositions with inorganic foamed filling and uses advanced joining
Side, under tight quality control produce, wet rise and contract with dry rate be zero.Being arbitrarily dried, moist,
Under the adverse circumstances such as high temperature, freezing, air slaking, shock, through atmospheric exposure test, 40 years can be kept to 50
Year is not any change.
5, protection against the tide, antiseep, heat insulation, sound insulation, insulation, the inorganic foamed filling in the colliery of the present invention
Reinforce compositions and there is the heat-insulating property of excellence, there is good soundproof effect simultaneously, blocking water, blocking up
Leakage, gas prevention application aspect effect the most reliable.
6, excellent durability, uses the inorganic foamed filling in colliery of the present invention to reinforce compositions conduct
Plugging material is reinforced in environmental protection, and after inorganic material is compounding, service life is longer, can be Tong Bu with rock.
7, gas defence, fire prevention, acid and alkali-resistance, never corrode, high-low temperature resistant (-40 DEG C-800 DEG C), will not
Smouldered, high temperature, water, moisture etc. damage, it is ensured that have permanent service life.
8, can be at water float foamed solidification.Foamed solidification is the most longitudinal radioactivity diffusion.Therefore fit
Close colliery water blockoff, waterproof and permeable prevention and construction repairing.
9, standard GB/T8624-2012, Q/ZCHB01-2014 are performed.
10, critical values.Foamed time reaches maximum coefficient of foaming for 3-3.5 minute and (per ton sends out 5 10
Side);3-5 minute primary solidification time, within 30-50 minute, foaming body has solidified, and hardness strength is gradually
Strengthen, reached peak value by 10 hours;Heat conductivity < 0.052;Carbonation coefficient > 0.80;Water absorption rate
< 5%;It is between 0.27 MPa (MPa)-9.86 MPas (MPa) that comprcssive strength can be controlled in, with
Meaning regulation and control;Surface dry density can be controlled in 160kg/m as required3-250kg/m3;Fire protecting performance reaches
GB/T8624-2012 A1 level;Maximum intensity complies fully with colliery loading security performance (>=8.0 MPas
(MPa)) design requirement.
The present invention done all size kind material common feature is asepsis environment-protecting, insulation, fire-retardant anti-
Fire, intensity is adjustable, the time is controlled, fluid is plastic.And 3-5 minute of the present invention foamed solidification, 0 DEG C can
Foaming, solidification intensity can control.Can use lance injected, be injected into any space, and can be with long distance
Inject from 10-30 rice.
Embodiment 1
A material formula (with 1000g Rapid Dose Calculation):
(Jingxing County Dong Taigai industry Co., Ltd produces 95g silicon calcium powder;Technical grade, mean diameter
62μm);
16g ferrum oxide (Luancheng, Shijiazhuang De Xin Chemical Co., Ltd., technical grade, mean diameter 62 μm);
(Jingxing County Dong Taigai industry Co., Ltd produces 270g calcium powder;Technical grade, mean diameter 76
μm);
(Jiangxi Yin Li new forms of energy company limited produces 10g lithium carbonate, technical grade purity 95%, averagely
Particle diameter 28 μm);
The fast dry powder of 10g (Jiangxi Yin Li new forms of energy company limited produces, technical grade, mean diameter 28 μm);
(Jingxing County Dong Taigai industry Co., Ltd produces 510g calcium silicates;Technical grade, mean diameter
28μm);
(Jingxing County Dong Taigai industry Co., Ltd produces 34g Gypsum Fibrosum powder;Technical grade, mean diameter
51μm);
55g silane (Nanjing Chen Gong organosilicon material company limited produces, technical grade purity 99%).
B material formula (with 1000g Rapid Dose Calculation):
780g neutral water (transparent, free from admixture);
55g sodium chloride (market general industry sodium chloride);
(Qianan City Xing Yang chemical industry Co., Ltd produces 66g sodium silicate, technical grade sodium metasilicate, speed
Molten powdery, silicone content 70%, sodium content 29%);
99g azodicarbonamide (DAC) (Ningbo flowers of sulfur polymer company limited produces, purity 95%).
Operating condition: adapting to operation temperature is more than 0 DEG C and less than 60 DEG C;Humidity is unaffected.Should
Material is physical blowing, does not produce heat in foaming process, more will not spontaneous heating.
Using method: in clean a diameter of 300mm and nonmetallic vessel that the degree of depth is 550mm
Add each component of proportioning in A material.Owing to being all flour, do not produce reactions change, therefore
Add order in no particular order, stir.Place standby, within 12 months time;
Each component being separately added into B material proportioning in another container (is initially charged neutral water, depends on
Secondary addition sodium chloride, sodium silicate, azodicarbonamide (DAC), then stir about 65 seconds, stirring
To color even standby.Place standby, within 12 months time;
The compounding mixing of B material is added in A material container.Stir rapidly mixing, become i.e. materials: filling,
Reinforcement material.
Stirring 5 minutes, immediately enter foaming stages, from initially foaming to first cure, the time is 3-5
Minute, hardness reaches 0.30 MPa (MPa), identical with common mining coal seam intensity;Arrive 30-50
Minute having solidified, intensity reaches 9.0 MPas (MPa) (note: this intensity is controllable),
Just the speed that coal mine equipment " completes whitewashing for 38 minutes " is adapted to.Within 1-10 hour, hardness strength gradually strengthens,
Reached peak value by 10 hours, can reach the most by force 9 MPas (MPa), be suitable for fire dam, reinforce lane
Road intensity, the needs of supporting operation (9-20MPa).
Different proportionings can be actually needed so that it is intensity, hardness adapt to according to be used in the scope of operation
Hole, tunnel, being actually needed of fire dam.
Embodiment 2
A material formula (with 1000g Rapid Dose Calculation):
(Jingxing County Dong Taigai industry Co., Ltd produces 70g silicon calcium powder;Technical grade, mean diameter
62μm);
15g ferrum oxide (Luancheng, Shijiazhuang De Xin Chemical Co., Ltd., technical grade, mean diameter 62 μm);
(Jingxing County Dong Taigai industry Co., Ltd produces 260g calcium powder;Technical grade, mean diameter 76
μm);
(Jiangxi Yin Li new forms of energy company limited produces 10g lithium carbonate, technical grade purity 95%, averagely
Particle diameter 28 μm);
The fast dry powder of 10g (Jiangxi Yin Li new forms of energy company limited produces, technical grade, mean diameter 28 μm);
(Jingxing County Dong Taigai industry Co., Ltd produces 500g calcium silicates;Technical grade, mean diameter
28μm);
(Jingxing County Dong Taigai industry Co., Ltd produces 80g Gypsum Fibrosum powder;Technical grade, mean diameter
51μm);
55g silane (Nanjing Chen Gong organosilicon material company limited produces, technical grade purity 99%).
B material formula (with 1000g Rapid Dose Calculation):
780g neutral water (transparent, free from admixture);
55g sodium chloride (market general industry sodium chloride);
(Qianan City Xing Yang chemical industry Co., Ltd produces 66g sodium silicate, technical grade sodium metasilicate, speed
Molten powdery, silicone content 70% sodium content 29%);
99g azodicarbonamide (DAC) (Ningbo flowers of sulfur polymer company limited produces, purity 95%);
Operating condition: adapting to operation temperature is more than 0 DEG C and less than 60 DEG C;Humidity is unaffected.Should
Material is physical blowing, does not produce heat in foaming process, more will not spontaneous heating.
Using method: in clean a diameter of 300mm and nonmetallic vessel that the degree of depth is 550mm
Add each component of proportioning in A material.Owing to being all flour, do not produce reactions change, therefore
Add order in no particular order, stir.Place standby, within 12 months time;
Each component being separately added into B material proportioning in another container (is initially charged neutral water, depends on
Secondary addition sodium chloride, sodium silicate, azodicarbonamide (DAC)), then stir about 65 seconds, stir
Mix to color even standby.Place standby, within 12 months time;
Using method: add the compounding mixing of B material in A material container.Stir rapidly mixing, become i.e.
Materials: filling, reinforcement material.
Stir 3 minutes, immediately enter foaming stages, from initial foaming to first cure 3-5 minute,
Intensity reaches 0.20 MPa (MPa), close with softer mining coal seam intensity.To 30-50 minute intensity
Reach 1.0 MPas (MPa), just adapt to the speed that coal mine equipment " complete for 38 minutes whitewashing " coal seam reinforces
Degree.Within 1-10 hour, solidified, during this period of time within, controllable intensity and curing rate, to adapt to
The filling of varying environment is reinforced to be needed.
EXPERIMENTAL EXAMPLE
The performance of the product that test case 1 prepares
Use timer, observe foaming process and hardening time.
Carry out with range estimation clocking method: foamed time reaches maximum coefficient of foaming (every cube for 3-3.5 minute
Rice colliery reinforces compositions with inorganic foamed filling, and after foaming (expansion), volume can increase 10-20
Times.Every cubic metre of raw material expandable 10-20 cubic meter);The primary solidification time is 3-5 minute, 30-50
Minute foaming body has solidified, and hardness and intensity gradually strengthen, and reach peak value by 10 hours;Then
Survey its intensity and other indexs:
Performance test methods and test result:
Comprcssive strength: test 8 pieces of samples, intensity level is from 0.27 MPa (MPa) to 9.86 MPas (MPa)
Between;Method of testing: GB/T 5486-2008.
Heat conductivity: < 0.052;Method of testing: GB/T 10294-2008.
Carbonation coefficient: > 0.80;Method of testing: GB/T 11969.
Water absorption rate: < 5%;Method of testing: JC/T 647-2005.
Density: testing 8 pieces of samples, density value is from 160kg/m3To 250kg/m3;Method of testing: JG/T
159-2004。
Fire protecting performance: A1 level, method of testing: GB/T 8624-2012.
The nanoscale colliery of the present invention reinforces compositions with inorganic foamed filling, it is possible to use nonmetal appearance
Device mix and blend, uses the equipment (aerodynamic force) that this area is conventional, erupts, sprays use.To protect
Card is uniformly injected into the place that the scope of operation, cavity etc. need.
The colliery of the present invention reinforces compositions with inorganic foamed filling should i.e. join i.e. use, as deposited, needs
Airtight.
The colliery of the present invention can be also used for tunnel, goaf by inorganic foamed filling reinforcing compositions and controls
Reason.Country is for an improvement always knotty problem of coal mine gob in recent years.Use book bright
Colliery just can effectively solve this by inorganic foamed filling reinforcing compositions to the improvement of tunnel, goaf and ask
Topic, it is therefore prevented that subsiding of goaf, also protects ecological environment, decreases manpower and materials simultaneously,
Greatly reducing safety of coal mines expense.