CN104445875B - The production system and method for a kind of glassware - Google Patents

The production system and method for a kind of glassware Download PDF

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Publication number
CN104445875B
CN104445875B CN201410774064.7A CN201410774064A CN104445875B CN 104445875 B CN104445875 B CN 104445875B CN 201410774064 A CN201410774064 A CN 201410774064A CN 104445875 B CN104445875 B CN 104445875B
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China
Prior art keywords
room
glassware
fixture
blow head
broken
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Expired - Fee Related
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CN201410774064.7A
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Chinese (zh)
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CN104445875A (en
Inventor
刘�东
施根林
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ORIENTAL GLASSWARE MANUFACTURING Co Ltd
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ORIENTAL GLASSWARE MANUFACTURING Co Ltd
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Publication of CN104445875A publication Critical patent/CN104445875A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The invention discloses a kind of production system of glassware, belong to glass apparatus technical field.The production system of glassware of the invention, including synchronous walking mechanism, the synchronous walking mechanism are provided with telescopic blow head fixture, and the blow head fixture is provided with nose assembly, and the blow head fixture and nose assembly are connected in pneumatic system;Feed room, fire room, blown film room, seam broken room and the broken ring casing being sequentially connected are provided with below the synchronous walking mechanism;Feeder sleeve is provided with the feed room, combustion furnace is provided with the fire room, blowing mould mechanism is provided with the blown film room, seam broken mechanism and support fixture are provided with the seam broken room, crushing mechanism is provided with the broken ring casing.The production system of glassware of the invention, mainly solves glassware and is operated by artificial, and the technical problem that specifications parameter etc. differs can fully automatically complete the production whole process of glassware, make the specification of the glassware produced almost consistent with size etc..

Description

The production system and method for a kind of glassware
Technical field
The present invention relates to the fully-automatic production technology of glassware.
Background technology
Glassware is essential vessel in daily life, and the special process yet with glassware production will Ask, at present, most glassware is completed by artificial operation, and its production efficiency is low, and each glass for being produced The specification of glass product all has difference;The production scene of other glassware is filthy, for the healthy presence of workman Larger potential safety hazard.
The production equipment of segment glass product is currently, there are, but is separate between these equipment, or will Operated by transfer manually participated etc., the risk of glassware damage is which increased, while also increasing production cost.
The content of the invention
Goal of the invention of the invention is:For above-mentioned problem, there is provided a kind of production system of glassware and Method, mainly solves glassware and is operated by artificial, and the technical problem that specifications parameter etc. differs can fully automatically complete glass The production whole process of product, makes the specification of the glassware produced almost consistent with size etc., improves glassware Accuracy;The artificial link for operating is reduced, production cost is reduced, while ensure that the cleaning of working environment, it is to avoid work Make the environment hidden danger healthy to workman.
The technical solution adopted by the present invention is as follows:
The production system of glassware of the invention, including synchronous walking mechanism, the synchronous walking mechanism is provided with can Flexible blow head fixture, the blow head fixture is provided with nose assembly, and the blow head fixture and nose assembly are connected to pneumatic system On system;Feed room, fire room, blown film room, seam broken room and the broken ring casing being sequentially connected are provided with below the synchronous walking mechanism; Feeder sleeve is provided with the feed room, combustion furnace is provided with the fire room, blowing mould mechanism is provided with the blown film room, it is described quick-fried Mouth interior is provided with seam broken mechanism and support fixture, and crushing mechanism is provided with the broken ring casing.
Due to said structure, synchronous walking mechanism can drive part thereon continuously to be worked in each interior;Blow Fixture head can be clamped to frit, and correspondence is blown shape work accordingly;Feeder sleeve can be prepared to being supplied in the system Raw material needed for glass, and can adhere to carry out follow-up operation on blow head fixture;Combustion furnace can be by the glass on blow head fixture Raw material promptly softens;Frit is blown out by corresponding design shape by blowing mould mechanism in blown film room again;In seam broken room It is interior that seam broken operation is carried out to more than glassware oral area unnecessary part, now form the finished product of glassware;And excess portion Divide and then crushed by crushing mechanism, can be used beneficial to recovery.The production system of glassware of the invention, mainly solves glass Glass product is operated by artificial, and the technical problem that specifications parameter etc. differs, the production that can fully automatically complete glassware is whole Process, makes the specification of the glassware produced almost consistent with size etc., improves the accuracy of glassware;Reduce people The link that work is operated, reduces production cost, while ensure that the cleaning of working environment, it is to avoid working environment is to workman's body The hidden danger of health.
The production system of glassware of the invention, the synchronous walking mechanism includes slide rail and can phase on slide rail To mobile stepper motor;Be equipped with the stepper motor it is interior, in, external extension cylinder, the interior telescoping cylinder it is interior flexible Rod end head is provided with blow head, and the middle expansion link termination of the middle telescoping cylinder is provided with spring clamping jaw, outside the external extension cylinder Expansion link termination is provided with nose assembly;Wherein interior expansion link, middle expansion link and external extension bar are arranged arrangement from inside to outside, described Blow head and it is interior, in, external extension cylinder is connected in pneumatic system.
Due to said structure, it is interior, in, external extension cylinder can respectively control stretching for blow head, spring clamping jaw and nose assembly Contracting, consequently facilitating carrying out corresponding operation in each different operating room;And the expansion link and blow head in whole system Source of the gas is both from pneumatic system control so that operation is extremely easy.
The production system of glassware of the invention, is provided with the feeder sleeve being connected with feeding machine in the feed room, described The top end of feeder sleeve is provided with the feed sticking to mould of control raw material controlled quentity controlled variable, and the feed sticking to mould can coordinate raw material with blow head fixture It is attached on blow head fixture in a ground.
Due to said structure, the raw material that liquid is filled can be quantitatively entered in feed sticking to mould by feeder sleeve, and work as and blow Fixture head is moved down during with feed sticking to mould, raw material can be made to cool down uniform temperature and be attached on the surface of blow head fixture in group, just Shape operation is blown in follow-up.
The production system of glassware of the invention, the combustion furnace in the fire room is provided with firn-jet head, the flame Gas pipeline and oxygen channel are connected with by check-valves on head, are jetted out flames at the firn-jet head, make the temperature in fire room In more than 800 °C.
Due to said structure, the raw material that will be adhered on blow head fixture by the effect of high temperature is softened, consequently facilitating after carrying out Continuous blows shape operation;And the temperature control in whole fire room, its bating effect can be made faster, heighten efficiency;Originally need Burnt 3 minutes on 1000 °C of flame, it is now desired within 1.6 minutes, substantially increase its production efficiency.
The production system of glassware of the invention, the blowing mould mechanism includes the retainer that can be rotated against and move up and down Platform, the retainer platform is provided with and cooperatively forms integrally-built retractable die with retainer platform, is connected on the retractable die And it is controlled by folding cylinder.
Due to said structure, retainer platform it is moving up and down and meanwhile keep rotation, can by cylinder control move up and down and Motor drives control rotation;Screw structure can also be driven by motor, while making its retainer platform both keep rotating, can gone up again Lower movement;Retractable die can according to the different mould of the different choice of glassware, and can by folding cylinder control its open and Close;The folding cylinder is connected in pneumatic system and is controlled by it.
The production system of glassware of the invention, the bottom of the seam broken room is provided with relatively turnable support fixture, The support fixture can support glassware and rotate;One side of the support fixture is provided with seam broken mechanism, the cracking-off machine Structure includes support frame and the relatively-movable cutting pyrosphere on support frame.
Due to said structure, more than glassware oral area unnecessary part is cut by cutting pyrosphere, and pass through The rotation of support fixture makes equably to complete cutting in its circumference.Cutting pyrosphere can be relatively moved on support frame, so as to adapt to The seam broken of different glass product, it is wide using scope.
The production system of glassware of the invention, crushing mechanism includes support and can be relatively moved on support Broken ring, the broken ring can stretch in and smash remaining part on external extension bar and be collected.
Due to said structure, the remaining part on nose assembly can be carried out in outer expansion link smash collection by broken ring, be easy to Carry out repeating recycling.
The production system of glassware of the invention, the pneumatic system includes air blowing pipeline and compressed gas pipeline, wherein Solenoid electric valve is respectively equipped with air blowing pipeline and compressed gas pipeline, the solenoid electric valve is connected in control system, described Stepper motor, feeding machine, seam broken mechanism and crushing mechanism are also associated with control system.
Due to said structure, each the automatically controlled unit in whole system can be controlled respectively by control system, from And realize automation mechanized operation, it is to avoid manually-operated process.
The production method of glassware of the invention, comprises the following steps:
, by feeder sleeve to the raw material in feed room for sticky shape, its supply pressure needs < for step 1, control feeding machine 0.1MPa, makes raw material enter and be temporarily stored into feed sticking to mould;
In step 2, control, middle telescoping cylinder move down, and blow head fixture is in contact with feed sticking to mould 20S, make the original of bulk Material is adhered on blow head and clamped by spring clamping jaw, and wherein blow head fixture includes blow head and spring clamping jaw;
Step 3, control stepper motor raw material by blow head fixture and thereon are fed through fire room and are softened, and control is fired Indoor temperature is 1000 °C -1300 °C, and relative humidity is:21-25%RH, and the firing time is 72-95S;
Step 4, raw material softened by fixture and thereon are fed through in blown film room, and raw material feeding retractable die, and Control retractable die is in closure state, and control nose assembly is moved down at pinning blow head, and compressed air is blown into simultaneously by blow head Retainer platform is set persistently to rotate and move down, wherein the pressure of compressed air is 0.21-0.28MPa, and the duration is 2S-2.5S;Again Control retractable die is in closure state;
Step 5, by fixture with glass object feeding seam broken room thereon, support fixture support the bottom of glass object and turn It is dynamic, cutting pyrosphere is adjusted to preset height, and cutting seam broken is carried out to glass object, separate glassware and remaining part;
Step 6, by the remaining part broken ring casing of feeding, broken ring is adjusted to predetermined altitude, and be placed on external extension bar, release is broken Ring, makes its free-falling crush remaining part.
Due to the above method, by the precise control to process, the whole mistake of production of glassware can be fully automatically completed Journey, makes the specification of the glassware produced almost consistent with size etc., improves the accuracy of glassware.
In sum, by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
The production system and method for glassware of the invention, mainly solve glassware by artificial operation, specification ginseng The technical problem that number etc. differs, can fully automatically complete the production whole process of glassware, make the glassware produced Specification is almost consistent with size etc., improves the accuracy of glassware;The artificial link for operating is reduced, production is reduced Cost, while ensure that the cleaning of working environment, it is to avoid the working environment hidden danger healthy to workman.
Brief description of the drawings
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is the production system schematic diagram of glassware of the invention.
Marked in figure:1- slide rails, 2- stepper motors, 3- cylinders, 4- nose assemblies, 5- feeder sleeves, 6- feed sticking to mould, 7- combustions Burn stove, 8- blowing moulds mechanism, 9- support fixtures, 10- seam brokens mechanism, 11- crushing mechanisms, I-feed room, II-fire room, III-blown film Room, IV-seam broken room, V-broken ring casing.
Specific embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive Feature and/or step beyond, can combine by any way.
This specification(Including any accessory claim, summary)Disclosed in any feature, unless specifically stated otherwise, Equivalent by other or with similar purpose alternative features are replaced.I.e., unless specifically stated otherwise, each feature is a series of An example in equivalent or similar characteristics.
As shown in figure 1, the production system of glassware of the invention, including synchronous walking mechanism, the synchronous walking machine Structure is provided with telescopic blow head fixture, and the blow head fixture is provided with nose assembly 4, the blow head fixture and nose assembly 4 It is connected in pneumatic system;Feed room I, fire room II, the blown film room being sequentially connected are provided with below the synchronous walking mechanism IIIth, seam broken room IV and broken ring casing V;It is provided with the feed room I in feeder sleeve 5, the fire room II and is provided with combustion furnace 7, it is described It is provided with blown film room III in blowing mould mechanism 8, the seam broken room IV and is provided with seam broken mechanism 10 and support fixture 9, the broken ring casing V Inside it is provided with crushing mechanism 11.
Wherein described synchronous walking mechanism includes slide rail 1 and the relatively-movable stepper motor 2 on slide rail 1;Institute State be equipped with stepper motor 2 it is interior, in, external extension cylinder, the interior expansion link termination of the interior telescoping cylinder is provided with blow head, institute The middle expansion link termination for stating telescoping cylinder is provided with spring clamping jaw, and the external extension rod end head of the external extension cylinder is provided with head Component 4;Wherein interior expansion link, middle expansion link and external extension bar are arranged arrangement from inside to outside, the blow head and it is interior, in, it is overhanging Contracting cylinder is connected in pneumatic system.
The feeder sleeve 5 being connected with feeding machine is provided with wherein described feed room I, the top end of the feeder sleeve 5 is provided with control Raw material can be attached to blow head in group and pressed from both sides by the feed sticking to mould 6 of raw material controlled quentity controlled variable processed, the feed sticking to mould 6 with the cooperation of blow head fixture On tool.
Combustion furnace 7 in wherein described fire room II is provided with firn-jet head, is connected with by check-valves on the firn-jet head Gas pipeline and oxygen channel, jet out flames at the firn-jet head, the temperature in fire room II is in more than 800 °C.
Wherein described blow molding machine structure 8 includes the retainer platform that can rotate against and move up and down, the retainer platform be provided with Retainer platform cooperatively forms integrally-built retractable die, and folding cylinder is connected and be controlled by the retractable die.
The bottom of wherein described seam broken room IV is provided with relatively turnable support fixture 9, and the support fixture 9 can support Glassware simultaneously rotates;One side of the support fixture 9 is provided with seam broken mechanism 10, the seam broken mechanism 10 include support frame and The relatively-movable cutting pyrosphere on support frame.
Wherein crushing mechanism 11 includes support and the relatively-movable broken ring on support, and the broken ring can be stretched in Remaining part is smashed on external extension bar to be collected.
The pneumatic system in the present invention includes air blowing pipeline and compressed gas pipeline, wherein air blowing pipeline and compression gas pipe Solenoid electric valve is respectively equipped with road, the solenoid electric valve is connected in control system, is also associated with the control system Stepper motor 2, feeding machine, seam broken mechanism 10 and crushing mechanism 11.
The production method of glassware of the invention, comprises the following steps:
, by feeder sleeve 5 to the raw material in feed room I for sticky shape, its supply pressure needs < for step 1, control feeding machine 0.1MPa, makes raw material enter and be temporarily stored into feed sticking to mould 6;
In step 2, control, middle telescoping cylinder move down, and blow head fixture is in contact with feed sticking to mould 6 20S, make the original of bulk Material is adhered on blow head and clamped by spring clamping jaw, and wherein blow head fixture includes blow head and spring clamping jaw;
Step 3, control stepper motor 2 raw material by blow head fixture and thereon are fed through fire room II and are softened, and control Temperature in fire room II is 1000 °C -1300 °C, and relative humidity is:21-25%RH, and the firing time is 72-95S;
Step 4, raw material softened by fixture and thereon are fed through in blown film room III, and raw material feeding retractable die, And controlling retractable die to be in closure state, control nose assembly 4 is moved down at pinning blow head, and compressed air is blown into by blow head And retainer platform is persistently rotated and is moved down, wherein nose assembly 4 and on expansion link can with retainer platform synchronous axial system, wherein compressing The pressure of air is 0.21-0.28MPa, and the duration is 2S-2.5S;Retractable die is controlled to be in closure state again;
Step 5, by fixture with glass object feeding seam broken room IV thereon, support fixture 9 supports the bottom of glass object simultaneously Rotate, nose assembly 4 and on expansion link can with 9 synchronous axial systems of support fixture, will cutting pyrosphere adjust to preset height, and Cutting seam broken is carried out to glass object, glassware and remaining part is separated;
Step 6, by the remaining part broken ring casing V of feeding, broken ring is adjusted to predetermined altitude, and be placed on external extension bar, release is broken Ring, makes its free-falling crush remaining part.
The production system and method for glassware of the invention, mainly solve glassware by artificial operation, specification ginseng The technical problem that number etc. differs, can fully automatically complete the production whole process of glassware, make the glassware produced Specification is almost consistent with size etc., improves the accuracy of glassware;The artificial link for operating is reduced, production is reduced Cost, while ensure that the cleaning of working environment, it is to avoid the working environment hidden danger healthy to workman.
The invention is not limited in foregoing specific embodiment.The present invention is expanded to and any in this manual disclosed New feature or any new combination, and disclose any new method or process the step of or any new combination.

Claims (8)

1. a kind of production system of glassware, it is characterised in that:It includes synchronous walking mechanism, in the synchronous walking mechanism Telescopic blow head fixture is provided with, the blow head fixture is provided with nose assembly(4), the blow head fixture and nose assembly(4) It is connected in pneumatic system;The feed room being sequentially connected is provided with below the synchronous walking mechanism(Ⅰ), fire room(Ⅱ), blow Film room(Ⅲ), seam broken room(Ⅳ)With broken ring casing(Ⅴ);The feed room(Ⅰ)Inside it is provided with feeder sleeve(5), the fire room(Ⅱ)It is interior It is provided with combustion furnace(7), the blown film room(Ⅲ)Inside it is provided with blowing mould mechanism(8), the seam broken room(Ⅳ)Inside it is provided with seam broken mechanism (10)And support fixture(9), the broken ring casing(Ⅴ)Inside it is provided with crushing mechanism(11), the feed room(Ⅰ)Inside it is provided with and feed The feeder sleeve of machine connection(5), the feeder sleeve(5)Top end be provided with control raw material controlled quentity controlled variable feed sticking to mould(6), the confession Material sticking to mould(6)Can coordinate with blow head fixture and raw material is attached on blow head fixture in group.
2. the production system of glassware as claimed in claim 1, it is characterised in that:The synchronous walking mechanism includes slide rail (1)And positioned at slide rail(1)Upper relatively-movable stepper motor(2);The stepper motor(2)On be equipped with it is interior, in, External extension cylinder, the interior expansion link termination of the interior telescoping cylinder is provided with blow head, is set on the middle expansion link termination of the middle telescoping cylinder The external extension rod end head for having spring clamping jaw, the external extension cylinder is provided with nose assembly(4);Wherein interior expansion link, in stretch Bar and external extension bar are arranged arrangement from inside to outside, the blow head and it is interior, in, external extension cylinder is connected in pneumatic system.
3. the production system of glassware as claimed in claim 1 or 2, it is characterised in that:The fire room(Ⅱ)Interior combustion Burn stove(7)Firn-jet head is provided with, gas pipeline and oxygen channel, the firn-jet head are connected with by check-valves on the firn-jet head Place jets out flames, and makes fire room(Ⅱ)Interior temperature is in more than 800 °C.
4. the production system of glassware as claimed in claim 3, it is characterised in that:The blowing mould mechanism(8)Including can phase To rotating and the retainer platform that moves up and down, the retainer platform is provided with and cooperatively forms integrally-built open-close type mould with retainer platform Tool, connects and is controlled by folding cylinder on the retractable die.
5. the production system of glassware as claimed in claim 4, it is characterised in that:The seam broken room(Ⅳ)Bottom be provided with Relatively turnable support fixture(9), the support fixture(9)Glassware is can support and has rotated;The support fixture(9) One side be provided with seam broken mechanism(10), the seam broken mechanism(10)It is relatively-movable including support frame and on support frame Cutting pyrosphere.
6. the production system of glassware as claimed in claim 5, it is characterised in that:Crushing mechanism(11)Including support and The relatively-movable broken ring on support, the broken ring can stretch in and smash remaining part on external extension bar and be collected.
7. the production system of glassware as claimed in claim 6, it is characterised in that:The pneumatic system includes air blowing pipeline With compressed gas pipeline, solenoid electric valve, the solenoid electric valve connection are wherein respectively equipped with air blowing pipeline and compressed gas pipeline In in control system, stepper motor is also associated with the control system(2), feeding machine, seam broken mechanism(10)And crushing mechanism (11).
8. the production method of the production system of the glassware described in a kind of use claim 7, it is characterised in that:It include with Lower step:
Step 1, control feeding machine pass through feeder sleeve(5)To feed room(Ⅰ)The interior raw material for sticky shape, its supply pressure needs < 0.1MPa, enters raw material and is temporarily stored into feed sticking to mould(6)It is interior;
In step 2, control, middle telescoping cylinder moves down, and makes blow head fixture and feed sticking to mould(6)Be in contact 20S, makes the raw material of bulk Adhere on blow head and clamped by spring clamping jaw, wherein blow head fixture includes blow head and spring clamping jaw;
Step 3, control stepper motor(2)Raw material by blow head fixture and thereon is fed through fire room(Ⅱ)Softened, controlled Fire room(Ⅱ)Interior temperature is 1000 °C -1300 °C, and relative humidity is:21-25%RH, and the firing time is 72-95S;
Step 4, raw material softened by fixture and thereon are fed through blown film room(Ⅲ), and in raw material feeding retractable die, and Control retractable die is in closure state, controls nose assembly(4)Move down at pinning blow head, compressed air is blown into by blow head And retainer platform is persistently rotated and is moved down, wherein the pressure of compressed air is 0.21-0.28MPa, and the duration is 2S-2.5S; Retractable die is controlled to be in opening again;
Step 5, glass object feeding seam broken room by fixture and thereon(Ⅳ), support fixture(9)Support the bottom of glass object simultaneously Rotate, cutting pyrosphere is adjusted to preset height, and cutting seam broken is carried out to glass object, separate glassware and remaining part;
Step 6, by the remaining part broken ring casing of feeding(Ⅴ), broken ring is adjusted to predetermined altitude, and be placed on external extension bar, release is broken Ring, makes its free-falling crush remaining part.
CN201410774064.7A 2014-12-16 2014-12-16 The production system and method for a kind of glassware Expired - Fee Related CN104445875B (en)

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Application Number Priority Date Filing Date Title
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CN104445875B true CN104445875B (en) 2017-06-09

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Publication number Priority date Publication date Assignee Title
CN111018317A (en) * 2019-12-20 2020-04-17 建德市帝华饰品有限公司 Glass kettle processing technology
CN111003924A (en) * 2019-12-20 2020-04-14 建德市帝华饰品有限公司 High-automation glass kettle processing technology

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US3703363A (en) * 1970-04-01 1972-11-21 Owens Illinois Inc Method and apparatus for making glass containers
CN1019909C (en) * 1990-12-10 1993-02-17 伊世忠 Double core structure of determinant type bottle producing machine
CN1297855A (en) * 1999-11-25 2001-06-06 飞利浦亚明照明有限公司 Technological process for blowing glass bulb for energy-saving lamp
KR100434167B1 (en) * 2002-12-21 2004-06-04 최익수 Method and system for manufacturing bulb
CN2931081Y (en) * 2006-06-05 2007-08-08 冯伟君 Machine for automatically blowing bottle
CN204385044U (en) * 2014-12-16 2015-06-10 四川元通玻璃仪器有限公司 A kind of production equipment of glasswork

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