CN104444739B - A kind of Wire Rope Used in Lifting equalization of strain self-checking device - Google Patents

A kind of Wire Rope Used in Lifting equalization of strain self-checking device Download PDF

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Publication number
CN104444739B
CN104444739B CN201410757266.0A CN201410757266A CN104444739B CN 104444739 B CN104444739 B CN 104444739B CN 201410757266 A CN201410757266 A CN 201410757266A CN 104444739 B CN104444739 B CN 104444739B
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China
Prior art keywords
lifting
wire rope
rope used
guide rail
grooving
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Expired - Fee Related
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CN201410757266.0A
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Chinese (zh)
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CN104444739A (en
Inventor
龚宪生
张鹏
彭霞
罗宇驰
吴水源
李晓光
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Chongqing University
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Chongqing University
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Publication of CN104444739A publication Critical patent/CN104444739A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B15/00Main component parts of mining-hoist winding devices
    • B66B15/02Rope or cable carriers
    • B66B15/06Drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B19/00Mining-hoist operation
    • B66B19/02Installing or exchanging ropes or cables

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  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)

Abstract

The invention discloses a kind of Wire Rope Used in Lifting equalization of strain self-checking device, comprise two Wire Rope Used in Liftings, it is characterized in that, also comprise one to be horizontally disposed with and two ends are fixed on the roller device on lifting container by bearing and bearing seat, roller device outside face has some circumferentially setting and the grooving of evenly arrangement vertically, in each grooving, correspondence is provided with a balance steel rope, grooving is licked downwards and both upper ends thereof is connected to a horizontally disposed load crossbeam lower surface separately in the middle part of balance steel rope, two load beam surface upper are connected with each self-corresponding described Wire Rope Used in Lifting.The present invention effectively can regulate two Wire Rope Used in Lifting Tension Difference, and have governing response fast, do not have delay time error, effective diameter is little, and Adjustment precision is high, and adjustment process is steady, has spacing and anti-drop function, strong shock resistance, safety advantages of higher.

Description

A kind of Wire Rope Used in Lifting equalization of strain self-checking device
Technical field
The present invention relates to duplex type multiple wraps formula rope hoisting system; Particularly relate to a kind of Wire Rope Used in Lifting equalization of strain self-checking device.
Background technology
The exploratory development of Deep Minerals, the grand strategy having become the many national developments comprising China is selected.Employing duplex type multiple wraps formula rope hoisting system (i.e. BLAZER elevator system) is effective pattern of superdeep well hoisting device.
Due to the feature such as heavy duty, high speed, large inertia of ultra-deep mine hoisting equipment, the periodic perturbation that Wire Rope Used in Lifting produces in high-speed coiling process, winding error etc. can cause the distortion off resonance of rope hoisting system, cause and carry fortune steel wire rope tension extremely, cause system cisco unity malfunction.Current in the duplex type multiple wraps formula rope hoisting system of superdeep well application, the general problem adopting single-sheaved block scheme and floating head sheave scheme to solve equalization of strain adjustment.The head sheave solution technique that wherein floats is not mature enough, and complex structure, manufacture and tooling cost high, not easily install and change, in addition, head sheave scheme of floating has adjustment delay time error, and floating head sheave scheme regulates too fast, can produce driving source at head sheave place, greatly will increase the vibration of steel rope, not only can not reduce steel wire rope tension difference, can Tension Difference be aggravated on the contrary, thus the object of out of reach tension adjustment.Therefore more employing single-sheaved block schemes carry out balance adjustment in prior art.
Single-sheaved block scheme refers to fixes a single-sheaved block on lifting container, and then connected two steel rope lower ends and be wrapped on single-sheaved block, like this, two steel ropes can pass through single-sheaved block slide control, to make its equalization of strain.
But adopt this single-sheaved block regulation scheme, according to the regulation of " safe coal code ", namely drum diameter and seizing wire diameter ratio are more than or equal to certain particular value (being generally be more than or equal to 90), to control the flexure stress of steel rope in safe range, but due in superdeep well lifting, in order to increase effective lifting load, the diameter of main Wire Rope Used in Lifting just must be increased.Meet afore mentioned rules, then movable pulley diameter is also with regard to increase at double, causes the diameter of movable pulley excessive, and then adds the weight of control apparatus, reduce effective lifting load.If the effective diameter of artificial reduction pulley, then steel rope flexure stress will increase, and flexural fatigue phenomenon increases the weight of, and rope service-life shortens.In addition, because swing when single action pulley regulation scheme regulates is large, easily produce chute, the vibration simultaneously in control process is strong, and impact resistance is weak, without safety guard, and poor stability.
Summary of the invention
For above-mentioned the deficiencies in the prior art, technical matters to be solved by this invention is: how to provide one effectively can regulate two Wire Rope Used in Lifting Tension Difference, governing response is fast, do not have delay time error, effective diameter is little, and Adjustment precision is high, adjustment process is steady, there is spacing and anti-drop function, strong shock resistance, the Wire Rope Used in Lifting equalization of strain self-checking device that safety is high.
In order to solve the problems of the technologies described above, present invention employs following technical scheme:
A kind of Wire Rope Used in Lifting equalization of strain self-checking device, comprise two Wire Rope Used in Liftings, it is characterized in that, also comprise one to be horizontally disposed with and two ends are fixed on the roller device on lifting container by bearing and bearing seat, roller device outside face has some circumferentially setting and the grooving of evenly arrangement vertically, in each grooving, correspondence is provided with a balance steel rope, grooving is licked downwards and both upper ends thereof is connected to a horizontally disposed load crossbeam lower surface separately in the middle part of balance steel rope, two load beam surface upper are connected with each self-corresponding described Wire Rope Used in Lifting.
In the present invention, adopt and arrange roller device and Duo Gen balance steel rope cooperation realization adjustment two Wire Rope Used in Lifting lower ends, governing response is fast, does not have delay time error.The grooving wherein arranged play the guiding role to seizing wire, prevents seizing wire from taking off groove, increases the stationarity and accuracy that regulate.Adopt this structure simultaneously, balance steel rope can be adopted the seizing wire of minor diameter, effectively reduce the diameter of every root balance steel rope, when such diameter of cylinder and seizing wire diameter proportion meet the demands, diameter of cylinder scope can be reduced exponentially, reduce weight, and ensure that steel rope flexure stress can not be excessive, increase the service life.Simultaneously, adopt the many seizing wires be set up in parallel (i.e. balance steel rope) to regulate, left and right polarization can be reduced and swing situation, improve adjustment process stationarity and reliability, reduce adjustment wire cable rupture risk simultaneously, extend device service life.
As optimization, described roller device comprises main shaft sheathed successively from inside to outside, wheel hub and reel, described main shaft two ends are arranged in described bearing and bearing seat, main shaft is stepped shaft and middle part adopts interference fit to be fixedly connected with wheel hub, described reel inside is provided with the disc extended internally, described wheel hub excircle is evenly arranged bolt hole and has adopted the inner disc of bolt and reel to be fixedly connected with, described reel outside face adopts bolt to be fixedly connected with liner, and described grooving is arranged on liner outside face.
Like this, roller device structure is simple, and convenient for assembly fixing, reel forms hollow structure and reduces installation weight better, the liner arranged facilitates the setting of grooving and grooving right position can be regulated better be beneficial to and seizing wire is aimed at, and improves and regulates reliability.
As optimization, described Wire Rope Used in Lifting lower end is fixed in wedge rope_ring, and wedge rope_ring lower end is rotatably connected by a horizontally disposed rotating shaft and is arranged on a journal stirrup in the middle part of load beam surface upper in projection.
Like this, adopt the connection mode of wedge rope_ring, not only clamp steel rope securely by the mode of two-sided wedging and make it unlikelyly deviate from from becket bridle, steel rope can be protected again not to be damaged, be convenient to replacing and the installation of main rope simultaneously.
As optimization, also comprise spacing control mechanism, described spacing control mechanism comprises described load crossbeam and four vertical guide rails of round bar shape in rectangular layout, described vertical guide rail vertically arranges and lower end is fixed on lifting container, and the two ends of described two load crossbeams can slide up and down to be engaged on a vertical guide rail separately.
Like this, spacing control mechanism can carry out spacing to swinging of steel rope further, makes it all be restricted except all the other degree of freedom axially, improves degree of regulation, ensure that adjustment process is more steadily reliable; Also reel can not be caused stressed unbalance even if also make part seizing wire rupture, drastically increase equipment safety.
Further, described vertical guide rail bottom is provided with outside thread and screw thread is connected with a sheathed cylindric limiting stopper.
Like this, limiting stopper can play the effect preventing load crossbeam from too much running downwards, improves the safety of control process, and adopt screw thread to spin cooperations, safety is high, strong shock resistance simultaneously, and can regulate and change its height, spacing apart from size to regulate.
As optimization, the inner wall position that described load crossbeam two ends are used for and vertical guide rail coordinates vertically guide rail circumference has been evenly arranged several ringwise ball installing space, the ball of one circle coupling is installed in described ball installing space, ball installing space has a vertical part being exposed to inwall and forms two ends is the vertical slot of arc, and the ball outer end and the vertical guide rail contact that are positioned at vertical slot part coordinate.
Like this, load crossbeam is when vertical slide on rails, ball moves at the ball installing space Inner eycle of annular, and ball is positioned at outer end and the cooperation of vertical guide rail contact of vertical chute part, forms the bearing fit of Points And lines, make the friction drag of load crossbeam when vertical moving on rails little, with vertical guide rail combined action, ensure vertical stability of sliding, increase the service life of vertical guide rail, make control process more steady, improve degree of regulation.
As optimization, described vertical guide rail upper end is connected the inversed conical drum section being provided with one section of diameter and increasing gradually from top to bottom.
Like this, prevent load crossbeam displacement movement excessively upwards, improve its safety, secondly, the conical surface of this conical cylinder section when seizing wire surprisingly breaks rope, can also play the effect preventing lifting container from dropping, meanwhile the load ability of conical surface is strong, ensures the safety of control process further.
As optimization, reel both sides are provided with the rope blocking plate that a loop diameter is greater than drum diameter.Its beneficial effect is, crossbar rope plate is slipped to outside reel after can preventing seizing wire from surprisingly taking off groove, improves safety.
In sum, the present invention effectively can regulate two Wire Rope Used in Lifting Tension Difference, has governing response fast, does not have delay time error, effective diameter is little, and Adjustment precision is high, and adjustment process is steady, there is spacing and anti-drop function, strong shock resistance, safety advantages of higher.
Accompanying drawing explanation
Fig. 1 is the structural representation sketch of apparatus of the present invention.
Fig. 2 is the front elevation of apparatus of the present invention.
Fig. 3 is the left view of apparatus of the present invention.
Fig. 4 is the partial enlarged drawing at I place in Fig. 3.
Fig. 5 is the birds-eye view of apparatus of the present invention.
Fig. 6 is the partial enlarged drawing at II place in Fig. 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Wire Rope Used in Lifting equalization of strain self-checking device in this detailed description of the invention, structure as shown in figures 1 to 6, a kind of Wire Rope Used in Lifting equalization of strain self-checking device, comprise two Wire Rope Used in Liftings 5, wherein also comprise one to be horizontally disposed with and two ends are fixed on the roller device on lifting container by bearing and bearing seat 6, roller device outside face has some circumferentially setting and the grooving of evenly arrangement vertically, in each grooving, correspondence is provided with a balance steel rope 11, grooving is licked downwards and both upper ends thereof is connected to horizontally disposed load crossbeam 3 lower surface separately in the middle part of balance steel rope 11, two load crossbeam 3 upper surfaces are connected with each self-corresponding described Wire Rope Used in Lifting 5.
Like this, adopt and arrange roller device and Duo Gen balance steel rope cooperation realization adjustment two Wire Rope Used in Lifting lower ends, governing response is fast, does not have delay time error.The grooving wherein arranged play the guiding role to seizing wire, prevents seizing wire from taking off groove, increases the stationarity and accuracy that regulate.Adopt this structure simultaneously, balance steel rope can be adopted the seizing wire of minor diameter, effectively reduce the diameter of every root balance steel rope, when such diameter of cylinder and seizing wire diameter proportion meet the demands, diameter of cylinder scope can be reduced exponentially, reduce weight, and ensure that steel rope flexure stress can not be excessive, increase the service life.Simultaneously, adopt the many seizing wires be set up in parallel (i.e. balance steel rope) to regulate, left and right polarization can be reduced and swing situation, improve adjustment process stationarity and reliability, reduce adjustment wire cable rupture risk simultaneously, extend device service life.During concrete enforcement, seizing wire both upper ends thereof adopts casting type socket, and socket is circumferentially evenly arranged bolt hole, adopts two Stud connection mode and connecting panel consolidation.In addition, seizing wire, is wound on main shaft device along spool axis direction equidistant placement symmetrically according to quantity.
In said apparatus, described roller device comprises main shaft 7 sheathed successively from inside to outside, wheel hub 8 and reel 9, described main shaft 7 two ends are arranged in described bearing and bearing seat 6, main shaft 7 is for stepped shaft and middle part adopts interference fit to be fixedly connected with wheel hub 8, described reel 9 is that inside is provided with the disc extended internally, described wheel hub 8 excircle is evenly arranged bolt hole and adopts bolt to be fixedly connected with the disc of reel 9 inside, described reel outside face adopts bolt to be fixedly connected with liner 10, and described grooving is arranged on liner 10 outside face.
Like this, roller device structure is simple, convenient for assembly fixing, and reel inside forms hollow structure and reduces installation weight better, the liner arranged facilitates the setting of grooving and grooving right position can be regulated better be beneficial to and seizing wire is aimed at, and improves and regulates reliability.During enforcement, liner can be made distributed, also can make integral type.On liner, grooving diameter and the grooving degree of depth are determined by seizing wire diameter.Drum diameter, according to the regulation of " safety regulations in coal mine ", is determined by seizing wire diameter, meets drum diameter and seizing wire diameter ratio is more than or equal to particular value.Wherein seizing wire radical amount can be decided according to the actual requirements, seizing wire diameter is by main rope (i.e. Wire Rope Used in Lifting) diameter, seizing wire quantity, determine according to area equation principle, seizing wire length can be determined by the maxima and minima of the quiet elongation of main rope and dynamic elongation and load simultaneously.
In said apparatus, described Wire Rope Used in Lifting lower end is fixed in wedge rope_ring 4, and wedge rope_ring 4 lower end is rotatably connected by a horizontally disposed rotating shaft and is arranged on a journal stirrup of load crossbeam 3 upper surface middle part in projection.Like this, adopt the connection mode of wedge rope_ring, not only clamp steel rope securely by the mode of two-sided wedging and make it unlikelyly deviate from from becket bridle, steel rope can be protected again not to be damaged, be convenient to replacing and the installation of main rope simultaneously.
In said apparatus, also comprise spacing control mechanism, described spacing control mechanism comprises described load crossbeam 3 and four vertical guide rails 2 of round bar shape in rectangular layout, described vertical guide rail 2 vertically arranges and lower end is fixed on lifting container, and the two ends of described two load crossbeams 3 can slide up and down to be engaged on a vertical guide rail 2 separately.Like this, spacing control mechanism can carry out spacing to swinging of steel rope further, makes it all be restricted except all the other degree of freedom axially, improves degree of regulation, ensure that adjustment process is more steadily reliable; Also reel can not be caused stressed unbalance even if also make part seizing wire rupture, drastically increase equipment safety.
In said apparatus, described vertical guide rail 2 bottom is provided with outside thread and screw thread is connected with a sheathed cylindric limiting stopper 1.Like this, limiting stopper can play the effect preventing load crossbeam from too much running downwards, improves the safety of control process, and adopt screw thread to spin cooperations, safety is high, strong shock resistance simultaneously, and can regulate and change its height, spacing apart from size to regulate.During concrete enforcement, limiting stopper lower end is arranged a flange and is fixed by bolt and lifting container, and limiting stopper had both played the effect of fixing vertical guide rail, convenient for assembly, again can anti-limited slip block downward cross displacement.
In said apparatus, the inner wall position that described load crossbeam 3 two ends are used for and vertical guide rail coordinates vertically guide rail circumference has been evenly arranged several ringwise ball installing space, the ball of one circle coupling is installed in described ball installing space, ball installing space has a vertical part being exposed to inwall and forms two ends is the vertical slot of arc, and the ball outer end and the vertical guide rail contact that are positioned at vertical slot part coordinate.
Like this, load crossbeam is when vertical slide on rails, ball moves at the ball installing space Inner eycle of annular, and ball is positioned at outer end and the cooperation of vertical guide rail contact of vertical chute part, forms the bearing fit of Points And lines, make the friction drag of load crossbeam when vertical moving on rails little, with vertical guide rail combined action, ensure vertical stability of sliding, increase the service life of vertical guide rail, make control process more steady, improve degree of regulation.
In said apparatus, described vertical guide rail 2 upper end is connected the inversed conical drum section being provided with one section of diameter and increasing gradually from top to bottom.
Like this, prevent load crossbeam displacement movement excessively upwards, improve its safety, secondly, the conical surface of this conical cylinder section when seizing wire surprisingly breaks rope, can also play the effect preventing lifting container from dropping, meanwhile the load ability of conical surface is strong, ensures the safety of control process further.
Therefore above-mentioned enough whole vertical guide rail structures effectively can control the control process of steel wire rope tension, make control process steady, Adjustment precision is high, vibrates little, and shock resistance simultaneously and antijamming capability strengthen, and play and integrate spacing and anti-fall effect, safety is high.
In said apparatus, reel 9 both sides are provided with the rope blocking plate that a loop diameter is greater than drum diameter.Its beneficial effect is, crossbar rope plate is slipped to outside reel after can preventing seizing wire from surprisingly taking off groove, improves safety.
In sum, the present invention effectively can regulate two Wire Rope Used in Lifting Tension Difference, has governing response fast, does not have delay time error, effective diameter is little, and Adjustment precision is high, and adjustment process is steady, there is spacing and anti-drop function, strong shock resistance, safety advantages of higher.

Claims (7)

1. a Wire Rope Used in Lifting equalization of strain self-checking device, comprise two Wire Rope Used in Liftings, it is characterized in that, also comprise one to be horizontally disposed with and two ends are fixed on the roller device on lifting container by bearing and bearing seat, roller device outside face has some circumferentially setting and the grooving of evenly arrangement vertically, in each grooving, correspondence is provided with a balance steel rope, grooving is licked downwards and both upper ends thereof is connected to a horizontally disposed load crossbeam lower surface separately in the middle part of balance steel rope, two load beam surface upper are connected with each self-corresponding described Wire Rope Used in Lifting.
2. Wire Rope Used in Lifting equalization of strain self-checking device as claimed in claim 1, it is characterized in that, described roller device comprises main shaft sheathed successively from inside to outside, wheel hub and reel, described main shaft two ends are arranged in described bearing and bearing seat, main shaft is stepped shaft and middle part adopts interference fit to be fixedly connected with wheel hub, described reel inside is provided with the disc extended internally, described wheel hub excircle is evenly arranged bolt hole and has adopted the inner disc of bolt and reel to be fixedly connected with, described reel outside face adopts bolt to be fixedly connected with liner, described grooving is arranged on liner outside face.
3. Wire Rope Used in Lifting equalization of strain self-checking device as claimed in claim 1, it is characterized in that, described Wire Rope Used in Lifting lower end is fixed in wedge rope_ring, and wedge rope_ring lower end is rotatably connected by a horizontally disposed rotating shaft and is arranged on a journal stirrup in the middle part of load beam surface upper in projection.
4. Wire Rope Used in Lifting equalization of strain self-checking device as claimed in claim 1, it is characterized in that, also comprise spacing control mechanism, described spacing control mechanism comprises described load crossbeam and four vertical guide rails of round bar shape in rectangular layout, described vertical guide rail vertically arranges and lower end is fixed on lifting container, and the two ends of described two load crossbeams can slide up and down to be engaged on a vertical guide rail separately.
5. Wire Rope Used in Lifting equalization of strain self-checking device as claimed in claim 4, is characterized in that, described vertical guide rail bottom is provided with outside thread and screw thread is connected with a sheathed cylindric limiting stopper.
6. Wire Rope Used in Lifting equalization of strain self-checking device as claimed in claim 4, it is characterized in that, the inner wall position that described load crossbeam two ends are used for and vertical guide rail coordinates vertically guide rail circumference has been evenly arranged several ringwise ball installing space, the ball of one circle coupling is installed in described ball installing space, ball installing space has a vertical part being exposed to inwall and forms two ends is the vertical slot of arc, and the ball outer end and the vertical guide rail contact that are positioned at vertical slot part coordinate.
7. Wire Rope Used in Lifting equalization of strain self-checking device as claimed in claim 4, is characterized in that, described vertical guide rail upper end is connected the inversed conical drum section being provided with one section of diameter and increasing gradually from top to bottom.
CN201410757266.0A 2014-12-11 2014-12-11 A kind of Wire Rope Used in Lifting equalization of strain self-checking device Expired - Fee Related CN104444739B (en)

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CN104692270B (en) * 2015-04-02 2017-04-19 温建 double-rope climbing elevator
CN104944267B (en) * 2015-05-11 2016-11-09 重庆大学 A kind of double-steel wire rope lifting device tension regulating system
CN107082326B (en) * 2017-06-22 2018-07-27 山东科技大学 A kind of steel wire rope draw off gear based on shock response
JP2019043749A (en) * 2017-09-06 2019-03-22 株式会社日立製作所 Multi-car elevator
CN110723620B (en) * 2019-11-02 2021-12-24 太原理工大学 Tension balancing device for ultra-deep well double-rope parallel wound lifting system
CN111689339B (en) * 2020-06-16 2021-06-18 中国矿业大学 Multi-lead-screw cooperative driving type tension adjusting device for steel wire rope of elevator

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DE4322970A1 (en) * 1993-07-09 1995-01-12 Siemag Transplan Gmbh Clamping and lifting device for winding installations
JPH0986827A (en) * 1995-09-26 1997-03-31 Mitsubishi Denki Bill Techno Service Kk Speed governor tension wheel device for elevator
CN101979300A (en) * 2010-10-29 2011-02-23 江南嘉捷电梯股份有限公司 Elevator speed limiter tensioning device
CN103171947B (en) * 2011-12-22 2015-07-08 日立电梯(中国)有限公司 Elevator compensation rope tensioning device
CN203903727U (en) * 2014-02-25 2014-10-29 浙江富控电梯有限公司 Tightening device for compensation rope of high-speed elevator

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