CN105035990A - Steel wire rope guiding device and operating method - Google Patents
Steel wire rope guiding device and operating method Download PDFInfo
- Publication number
- CN105035990A CN105035990A CN201510524430.8A CN201510524430A CN105035990A CN 105035990 A CN105035990 A CN 105035990A CN 201510524430 A CN201510524430 A CN 201510524430A CN 105035990 A CN105035990 A CN 105035990A
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- CN
- China
- Prior art keywords
- idler assembly
- steel rope
- steel wire
- wire rope
- horizontally disposed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention relates to the field of mechanical equipment of cranes, in particular to a steel wire rope guiding device and an operating method. The steel wire rope guiding device is mainly composed of a base, side plates, a shaft end baffle, a through hole and a steel wire rope and further comprises horizontal carrier roller assemblies and vertical carrier roller assemblies. The through hole is formed in the base. The steel wire rope is arranged in the through hole in a penetrating manner. The side plates are further arranged on the base. The two horizontal carrier roller assemblies are horizontally arranged on the side plates. The steel wire rope is arranged between the horizontal carrier roller assemblies in a penetrating manner. The two vertical carrier roller assemblies are arranged above the horizontal carrier roller assemblies in the vertical direction of the side plates. By means of the steel wire rope guiding device, the steel wire rope can be accurately and stably guided in a transmission manner through the carrier roller assemblies arranged in the horizontal direction and the vertical direction; the problem that because a steel wire rope jumps and inclines during guiding in the prior art, collision to other structural members is caused, and consequently the steel wire rope is abraded and broken is solved; and production efficiency is improved and production cost is reduced while the service life of the steel wire rope is prolonged
Description
Technical field
The present invention relates to a kind of wire line guide and method of operation in the technical field of mechanical equipment of hoisting crane, particularly elevator machinery.
Background technology
Elevator machinery, refer to for vertical lift or vertical lift and the electromechanical appliance of parallel motion weight, its scope is defined as that rated load weight is greater than or equal to the elevator of 0.5t, rated load weight is greater than or equal to 3t and hoisting depth is greater than or equal to the mechanical parking equipment that the hoisting crane of 2m and the number of plies are greater than or equal to 2 layers.In lifting equipment, wire line guide is one of very important accessory.In the weight-lifting equipment of our existing tape guide, what bridge-type grab ship unloader grab bucket adopted is then four rope double-jaw structures, and after its opening and closing steel wire penetrating track adjusting wheel, deck beam and through beam assembly pulley, its end connects with through beam again.Wherein there is the gap of 1 ~ 1.4mm in four track adjusting wheels each other, and can become large along with wearing and tearing this gap of track adjusting wheel, when steel rope is by track adjusting wheel, easily touches at track adjusting wheel gap location and track adjusting wheel and grind and occur fracture of wire defect, service life of steel wire rope shortening.In addition, the holder rope car rope of ship unloaders has to pass through afterbody end carriage when being wound around, afterbody end carriage place arranges a wire rope handling sleeve pipe, and therefore rope capacity is longer, and sag is larger, during carriage walking, skipping of steel wire rope momentum is comparatively large, touches mill at wire rope handling cannula tip place and wire rope handling sleeve pipe, very easily occurs fracture of wire or fracture defect, service life of steel wire rope is very short, changes work capacity larger.Therefore there is very large defect in existing wire line guide, can not meet modern procreative needs in structure and design.
Summary of the invention
Produce in the problem that this patent the solves process that to be steel rope lead in transmission beat, the crooked and problem that shortens with the service life of steel wire rope that the collision friction that other components occur causes.
For solving above-mentioned technical matters, the present invention is to provide a kind of wire line guide, being mainly made up of base, side plate, axle end baffle plate, through hole and steel rope, the idler assembly also comprising horizontally disposed idler assembly and vertically arrange; Described base offers through hole, steel rope is equipped with in described through hole, described base is also provided with side plate, described side plate is horizontally disposed with two idler assemblies, steel rope is equipped with between described idler assembly, the top of described horizontally disposed idler assembly is also provided with two idler assemblies along side plate vertical direction, again through the idler assembly vertically arranged after the horizontally disposed idler assembly of described steel wire penetrating; Described idler assembly group will be made up of carrying roller cylinder, socket head cap screw, bearing, bearing cap shim, outside framework oil seal, groove and roller carrier shaft; Bearing is arranged with in the two ends end face of described carrying roller cylinder, the two ends end face of described carrying roller cylinder is fixedly connected with bearing cap shim by socket head cap screw, outside framework oil seal is provided with inside described bearing cap shim, the inside of described carrying roller cylinder is equipped with roller carrier shaft, the two ends of described roller carrier shaft offer groove, be arranged with axle end baffle plate in described groove, described axle end baffle plate is fixedly connected on side plate.
For operating a method for wire line guide, concrete operation step is as follows: first steel rope is introduced from the through hole base; Secondly by horizontally disposed for steel wire penetrating idler assembly; Steel rope is drawn between two carrying rollers; The idler assembly again steel wire penetrating vertically arranged; Steel rope is drawn between two carrying rollers, and the steel rope of extraction connects weight.
In order to ensure uniform force in the process that steel rope leads in transmission, so horizontally disposed idler assembly is set in parallel in same plane, the idler assembly vertically arranged also is set in parallel in same plane.
In order to ensure that steel rope in the horizontal direction can uniform stressed with vertical direction, so be 90 degree of angles by horizontally disposed idler assembly and the idler assembly that vertically arranges.
Conveniently steel rope can reduce resistance in transmission guiding process, reduces wear energy consumption, so the large 2 ~ 4mm of gap ratio wirerope diameter between carrying roller.
In order to can be good at fixing roller carrier shaft, so the groove at roller carrier shaft two ends is arranged on the part that roller carrier shaft exposes side plate, the fixing of roller carrier shaft can be facilitated like this.
Friction can be reduced in the process led in transmission in order to steel rope can be made, reduce energy consumption, ensure the stationarity of transmission guiding, so horizontally disposed idler assembly arranges 2 ~ 4mm larger than the diameter of steel rope with the spacing of the idler assembly vertically arranged.
Beneficial effect of the present invention: the idler assembly that can be arranged by horizontal direction and vertical direction is realized precisely steel rope, pulsation-free transmission guiding, solve the problem that steel rope guiding is beated, the skew-caused steel rope abrasion caused with the collision of other framing members ruptures in the past, while improve rope service-life, also improve production efficiency, reduce productive costs.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention.
In figure 1, base, 2, side plate, 3, axle end baffle plate, 4, steel rope, 5, through hole, 6, carrying roller cylinder, 7, socket head cap screw, 8, bearing, 9, bearing cap shim, 10, outside framework oil seal, 11, groove, 12, roller carrier shaft.
Detailed description of the invention
As shown in Figure 1, the present invention is to provide a kind of wire line guide, be mainly made up of base 1, side plate 2, axle end baffle plate 3, through hole 5 and steel rope 4, the idler assembly also comprising horizontally disposed idler assembly and vertically arrange; Base 1 offers through hole 5, steel rope 4 is equipped with in through hole 5, base 1 is also provided with side plate 2, side plate 2 is horizontally disposed with two idler assemblies, steel rope 4 is equipped with between idler assembly, the top of horizontally disposed idler assembly is also provided with two idler assemblies along side plate vertical direction, and steel rope 4 is through passing the idler assembly vertically arranged after horizontally disposed idler assembly again; Idler assembly group will be made up of carrying roller cylinder 6, socket head cap screw 7, bearing 8, bearing cap shim 9, outside framework oil seal 10, groove 11 and roller carrier shaft 12; Bearing 8 is arranged with in the two ends end face of carrying roller cylinder 6, the two ends end face of carrying roller cylinder 6 is fixedly connected with bearing cap shim 9 by socket head cap screw 7, outside framework oil seal 10 is provided with inside bearing cap shim 9, the inside of carrying roller cylinder 6 is equipped with roller carrier shaft 12, the two ends of roller carrier shaft 12 offer groove 11, be arranged with axle end baffle plate 3 in groove 11, axle end baffle plate 3 is fixedly connected on side plate 2.
Wherein horizontally disposed idler assembly is set in parallel in same plane, and the idler assembly vertically arranged also is set in parallel in same plane.Horizontally disposed idler assembly and the idler assembly vertically arranged are 90 degree of angles.The groove 11 at roller carrier shaft 12 two ends is arranged on the part that roller carrier shaft exposes side plate 2.
For operating a method for wire line guide, concrete operation step is as follows: first steel rope 4 is introduced from the through hole 5 base 1; Secondly steel rope 4 is passed horizontally disposed idler assembly; Steel rope 4 is drawn between two carrying rollers; Again by the idler assembly of steel rope 4 through vertically setting; Steel rope is drawn between two carrying rollers, and the steel rope 4 of extraction connects weight.
Large 2 ~ the 4mm of gap ratio steel rope 4 diameter between its middle idler roller.Large 2 ~ the 4mm of diameter of the gap ratio steel rope 4 of horizontally disposed idler assembly and the vertical idler assembly arranged.
| Spacing (mm) | Coefficient of sliding resistance | To beat coefficient | Coefficient of energy dissipation |
| 2 | 0.23 | 0.05 | 0.11 |
| 3 | 0.13 | 0.07 | 0.05 |
| 4 | 0.13 | 0.12 | 0.05 |
(coefficient of sliding resistance is that the size of force of sliding friction and the mutual positive pressure of the object that contacts with each other are directly proportional, coefficient of beating is that steel rope is beated amplitude and steel rope climb ratio, coefficient of energy dissipation moves same distance for connecting identical weight, and theory does work value and actual work value of doing compares).As shown above, through many experiments, the present invention preferentially selects the large 3mm of gap ratio wirerope diameter between carrying roller; The large 3mm of diameter of the gap ratio steel rope 4 of horizontally disposed idler assembly and the vertical idler assembly arranged.Have sufficient running space can to like this steel rope 4 introduced, reduce the friction between steel rope 4 and idler assembly, reduce energy consumption, improve the service life of steel rope 4.
Be arranged with bearing 8 in the two ends end face of carrying roller cylinder 6, preferred angle contact ball bearing of the present invention, ensure that idler assembly can bear certain axial force, make steel rope more steady in the process run.
Be provided with outside framework oil seal 10 inside bearing cap shim 9, can ensure that sealing place sealing is reliable.The service life of bearing 8 is extended.
The inside of carrying roller cylinder 6 is equipped with roller carrier shaft 12, can make the uniform force of integral carrier roller assembly in operational process, operate steadily, and ensures that idler assembly is to the guiding transmission of steel rope 4.
The two ends of roller carrier shaft 12 offer groove 11, to ensure that steel rope 4 is in the process run, the reliable location of roller carrier shaft 12 is guaranteed after connecting with axle end baffle plate 3, ensure that roller carrier shaft 12 can not be rotated when leading transmission to steel rope 4, be arranged with the axle end baffle plate 3 be fixed on side plate 2 in groove 11, idler pulley axle 12 can well be fixed like this, ensure the rotation of roller carrier shaft cylindrical shell 6 on roller carrier shaft 12, play, rotation can not be produced, good transmission guidance force can be realized.
Horizontally disposed idler assembly is set in parallel in same plane, and the idler assembly vertically arranged also is set in parallel in same plane.Such design can well ensure that idler assembly in same level is when being introduced by steel rope, uniform axial force is provided, ensure that steel rope is in uniform force in idler assembly, the danger of fracture of wire, fracture can not be caused because of local pressure fatigue.
Horizontally disposed idler assembly and the idler assembly vertically arranged are 90 degree of angles.When steel rope 4 through such level and vertical idler assembly time, uniform force, produce in the middle part of the process that steel rope 4 can be made to lead in transmission beat, operation that play causes is unstable, finally cause becoming greatly with other framing member gouging abrasions, cause steel rope 4 to rupture.
The groove 11 at roller carrier shaft 12 two ends is arranged on the part that roller carrier shaft exposes side plate 2.Such design is fixed on side plate 2 in order to better by the axle end baffle plate 3 be fastened in groove 11, process middle idler roller axle 12 running is well fixed, ensure transfer phenomenon to occur at the process middle idler roller axle 12 of transmission guiding, ensure the normal operation of idler assembly.
Although the foregoing describe the specific embodiment of the present invention; but those skilled in the art are to be understood that; these are only casehistorys; various changes or modifications can be made to present embodiment; and not deviating from principle of the present invention and essence, protection scope of the present invention is only defined by the appended claims.
Claims (7)
1. a wire line guide, is mainly made up of base, side plate, axle end baffle plate, through hole and steel rope, it is characterized in that: the idler assembly also comprising horizontally disposed idler assembly and vertically arrange; Described base offers through hole, steel rope is equipped with in described through hole, described base is also provided with side plate, described side plate is horizontally disposed with two idler assemblies, steel rope is equipped with between described idler assembly, the top of described horizontally disposed idler assembly is also provided with two idler assemblies along side plate vertical direction, again through the idler assembly vertically arranged after the horizontally disposed idler assembly of described steel wire penetrating;
Described idler assembly group will be made up of carrying roller cylinder, socket head cap screw, bearing, bearing cap shim, outside framework oil seal, groove and roller carrier shaft; Bearing is arranged with in the two ends end face of described carrying roller cylinder, the two ends end face of described carrying roller cylinder is fixedly connected with bearing cap shim by socket head cap screw, outside framework oil seal is provided with inside described bearing cap shim, the inside of described carrying roller cylinder is equipped with roller carrier shaft, the two ends of described roller carrier shaft offer groove, be arranged with axle end baffle plate in described groove, described axle end baffle plate is fixedly connected on side plate.
2. a kind of wire line guide according to claim 1, is characterized in that: described horizontally disposed idler assembly is set in parallel in same plane, and the idler assembly of described vertical setting is also set in parallel in same plane.
3. a kind of wire line guide according to claim 1, is characterized in that: described horizontally disposed idler assembly and the idler assembly vertically arranged are 90 degree of angles.
4. a kind of wire line guide according to claim 1, is characterized in that: the groove at described roller carrier shaft two ends is arranged on the part that roller carrier shaft exposes side plate.
5. for operating a method for wire line guide as claimed in claim 1, it is characterized in that: concrete operation step is as follows: first steel rope is introduced from the through hole base; Secondly by horizontally disposed for steel wire penetrating idler assembly; Steel rope is drawn between two carrying rollers; The idler assembly again steel wire penetrating vertically arranged; Steel rope is drawn between two carrying rollers, and the steel rope of extraction connects weight.
6. the method for operation of a kind of wire line guide according to claim 5, is characterized in that: the large 2 ~ 4mm of gap ratio wirerope diameter between described carrying roller.
7. the method for operation of a kind of wire line guide according to claim 5, is characterized in that: the large 2 ~ 4mm of diameter of the gap ratio steel rope of described horizontally disposed idler assembly and the vertical idler assembly arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524430.8A CN105035990A (en) | 2015-08-24 | 2015-08-24 | Steel wire rope guiding device and operating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524430.8A CN105035990A (en) | 2015-08-24 | 2015-08-24 | Steel wire rope guiding device and operating method |
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| CN105035990A true CN105035990A (en) | 2015-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510524430.8A Pending CN105035990A (en) | 2015-08-24 | 2015-08-24 | Steel wire rope guiding device and operating method |
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| CN (1) | CN105035990A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105752867A (en) * | 2016-05-13 | 2016-07-13 | 长江水利委员会水文局长江口水文水资源勘测局 | Electric hydrographic winch |
| CN106956968A (en) * | 2017-04-26 | 2017-07-18 | 无锡市新华起重工具有限公司 | The Guiding wheel structure for preventing steel wire rope bent angle excessive |
| CN108442257A (en) * | 2017-05-31 | 2018-08-24 | 中铁十局集团第五工程有限公司 | A kind of cable-stayed bridge steel wire support element |
| CN108622736A (en) * | 2017-05-31 | 2018-10-09 | 中铁十局集团第五工程有限公司 | A kind of cable-stayed bridge steel wire support device |
| CN108691409A (en) * | 2017-11-13 | 2018-10-23 | 江苏揽月工程科技发展股份有限公司 | Servant's cage tension member on creeping formwork |
| CN114044455A (en) * | 2021-11-18 | 2022-02-15 | 国网辽宁省电力有限公司检修分公司 | Transfer rope tractor |
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|---|---|---|---|---|
| EP0102906A1 (en) * | 1982-09-08 | 1984-03-14 | Societe Lorraine Et Meridionale De Laminage Continu - Solmer | Guiding device for crossing cables, especially unloading grab cables |
| RU2196724C2 (en) * | 2001-04-10 | 2003-01-20 | Буданов Станислав Васильевич | Wire rope guide |
| CN201325605Y (en) * | 2008-10-21 | 2009-10-14 | 山东晨鸣纸业集团股份有限公司 | Cable wire guiding device of reel packing machine |
| CN102344096A (en) * | 2011-07-01 | 2012-02-08 | 江都市港运机械有限公司 | Rope guide for grab bucket |
| CN203582363U (en) * | 2013-12-06 | 2014-05-07 | 中国重汽集团济南动力有限公司 | Guiding device of vehicle winch |
| CN104401897A (en) * | 2014-10-24 | 2015-03-11 | 宝鸡石油机械有限责任公司 | Servo rope release device with oil cylinders |
| CN204211405U (en) * | 2014-10-24 | 2015-03-18 | 内蒙古第一机械集团有限公司 | With the winch cable guide wheel device of guide groove |
| CN205061442U (en) * | 2015-08-24 | 2016-03-02 | 华电江苏能源有限公司句容发电厂 | Rope guide device |
-
2015
- 2015-08-24 CN CN201510524430.8A patent/CN105035990A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0102906A1 (en) * | 1982-09-08 | 1984-03-14 | Societe Lorraine Et Meridionale De Laminage Continu - Solmer | Guiding device for crossing cables, especially unloading grab cables |
| RU2196724C2 (en) * | 2001-04-10 | 2003-01-20 | Буданов Станислав Васильевич | Wire rope guide |
| CN201325605Y (en) * | 2008-10-21 | 2009-10-14 | 山东晨鸣纸业集团股份有限公司 | Cable wire guiding device of reel packing machine |
| CN102344096A (en) * | 2011-07-01 | 2012-02-08 | 江都市港运机械有限公司 | Rope guide for grab bucket |
| CN203582363U (en) * | 2013-12-06 | 2014-05-07 | 中国重汽集团济南动力有限公司 | Guiding device of vehicle winch |
| CN104401897A (en) * | 2014-10-24 | 2015-03-11 | 宝鸡石油机械有限责任公司 | Servo rope release device with oil cylinders |
| CN204211405U (en) * | 2014-10-24 | 2015-03-18 | 内蒙古第一机械集团有限公司 | With the winch cable guide wheel device of guide groove |
| CN205061442U (en) * | 2015-08-24 | 2016-03-02 | 华电江苏能源有限公司句容发电厂 | Rope guide device |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105752867A (en) * | 2016-05-13 | 2016-07-13 | 长江水利委员会水文局长江口水文水资源勘测局 | Electric hydrographic winch |
| CN106956968A (en) * | 2017-04-26 | 2017-07-18 | 无锡市新华起重工具有限公司 | The Guiding wheel structure for preventing steel wire rope bent angle excessive |
| CN108442257A (en) * | 2017-05-31 | 2018-08-24 | 中铁十局集团第五工程有限公司 | A kind of cable-stayed bridge steel wire support element |
| CN108622736A (en) * | 2017-05-31 | 2018-10-09 | 中铁十局集团第五工程有限公司 | A kind of cable-stayed bridge steel wire support device |
| CN108622736B (en) * | 2017-05-31 | 2023-09-15 | 中铁十一局集团第五工程有限公司 | Cable-stayed bridge steel strand discharging supporting device |
| CN108442257B (en) * | 2017-05-31 | 2023-09-29 | 中铁十一局集团第五工程有限公司 | Cable-stayed bridge steel strand discharging support piece |
| CN108691409A (en) * | 2017-11-13 | 2018-10-23 | 江苏揽月工程科技发展股份有限公司 | Servant's cage tension member on creeping formwork |
| CN114044455A (en) * | 2021-11-18 | 2022-02-15 | 国网辽宁省电力有限公司检修分公司 | Transfer rope tractor |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20151111 |
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| WD01 | Invention patent application deemed withdrawn after publication |