CN104442547B - Reflector structure - Google Patents

Reflector structure Download PDF

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Publication number
CN104442547B
CN104442547B CN201410729092.7A CN201410729092A CN104442547B CN 104442547 B CN104442547 B CN 104442547B CN 201410729092 A CN201410729092 A CN 201410729092A CN 104442547 B CN104442547 B CN 104442547B
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China
Prior art keywords
reflector
bumper
cross beam
rear cross
welding groove
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CN201410729092.7A
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CN104442547A (en
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姜祖啸
吴海波
李炭
朱书睿
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SAIC Volkswagen Automotive Co Ltd
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SAIC Volkswagen Automotive Co Ltd
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Abstract

The invention provides a kind of reflector structure, including the first reflector, the second reflector, bubbler, bumper and rear cross beam, wherein, described first reflector, the second reflector become same straight line to be set in turn on described bumper with bubbler, described first reflector includes welding groove and the reflector plate being welded in described welding groove, and described welding groove is arranged on described bumper;Described first reflector is arranged at beyond car corner impact region, within described second reflector is arranged at described car corner impact region;Described rear cross beam is the most parallel to be arranged with bubbler with described second reflector, and described rear cross beam and the described first laterally spaced predeterminable range of reflector.The present invention can avoid the first reflector overlapping with rear cross beam, while ensureing that rear cross beam works, the first reflector in the impact test with pendulum of car angle is avoided directly to clash into rear cross beam, even if the second reflector damages the lighting function also not interfering with the first reflector described in during collision.

Description

Reflector structure
Technical field
The present invention relates to a kind of reflector structure.
Background technology
The size of slender type reflector is by the requirement of regulation GB 11564-2008 motor vehicles Reflex Reflector, two On railway carriage or compartment car and motion money vehicle, slender type reflector is shaped to highlight associative perception, profile and position clearer and more definite definition, instead Within emitter subregion has been arranged in car corner impact region just, protect according to regulation GB 17354-1998CH automobile front and back end Protection unit specifies, car corner impact region refers to that longitudinally asymmetric of instruction carriage becomes the ± region of 60 ° of angles with the middle vertical plane of impinger. Regulation GB 17354-1998CH is distinctly claimed test vehicle and can normally work and clearly at the advertiser that " car angle " collision rift occurs Clear visible, if arranging slender type reflector, being not added with protection in the protection device pendulum test of automobile front and back end will be crashed, root Originally the front and back end protection device requirement of regulation GB 17354-1998CH automobile cannot be passed through.
The existing protective measure to reflector has following 4 kinds:
(1) reflector is positioned at " car angle " pendulum risk of collision district, within reflector is sunk to bumper, is always ensured that 15mm Above drop, is avoided during collision directly contacting with pendulum, is protected by bumper all the time;
(2) increase the modelling feature of bumper region above reflector, be allowed to produce class with reflector with above-mentioned measure (1) As effect, final form obvious drop with reflector, ensure elder generation and bumper contact during collision, by moulding spy on bumper The reinforcement structure levied guarantees that in collision process, reflector is not directly contacted with impinger, protects reflector;
(3) cancel reflector, this function is integrated on rear taillight;
(4) while ensureing that reflector and bumper have suitable drop (8~10mm), bumper rear reflection device region Increase foam pieces, during collision, reflector is played support and the effect of buffering energy-absorbing.
But the reflector of some motion money vehicle is between bumper and bubbler, interface arrangment is passed through in whole region Connecting, clamping, because the reason of intensity, uses above-mentioned measure (1) and (2) still cannot meet collision laws and regulations requirement, and measure And (2) add modelling feature (1);
It addition, feel for highlighting the horizontal of car load afterbody, rear taillight moulding uses long and narrow design concept, does not has enough skies Between use to reflector, and such as use above-mentioned measure (3) to cancel reflector, it is impossible to the perfect design language expressing moulding;
Additionally, such as use above-mentioned measure (4), can increase by cost, the A level car on domestic market, there is no and be equipped with simultaneously The volume production car scheme of rear cross beam and foam pieces.
Summary of the invention
It is an object of the invention to provide a kind of reflector, it is possible to avoid the first reflector overlapping with rear cross beam, ensureing While rear cross beam works, it is to avoid in the impact test with pendulum of car angle, the first reflector directly clashes into rear cross beam, even if Described in during collision, the second reflector damages the lighting function also not interfering with the first reflector.
For solving the problems referred to above, the present invention provides a kind of reflector structure, including:
Including the first reflector, the second reflector, bubbler, bumper and rear cross beam, wherein,
Described first reflector, the second reflector become same straight line to be set in turn in described bumper with bubbler On, described first reflector includes welding groove and the reflector plate being welded in described welding groove, and described welding groove is arranged at described On bumper;
Described first reflector is arranged at beyond car corner impact region, and described second reflector is arranged at described car corner impact Within region;
Described rear cross beam is the most parallel to be arranged with bubbler with described second reflector, and described rear cross beam is first anti-with described The laterally spaced predeterminable range of emitter.
Further, in above-mentioned reflector structure, described welding groove is connected on described bumper, and described second Reflector is gluing on described bumper.
Further, in above-mentioned reflector structure, described first reflector, the color of the second reflector are light color, and First reflector, the refraction angle of reflector plate particle of the second reflector are the refraction angle that index of refraction is maximum.
Further, in above-mentioned reflector structure, the thickness of the welding muscle of described welding groove is than existing welding groove The thickness of welding muscle suitably reduces, and the area of described reflector plate also the most suitably reduces than the area of existing reflector plate.
Further, in above-mentioned reflector structure, the gap between described bumper and described rear cross beam is at least For 5mm.
Further, in above-mentioned reflector structure, preset laterally spaced with described first reflector of described rear cross beam Distance is 10~15mm.
Further, in above-mentioned reflector structure, formed between described bumper and described first reflector The area of section of cavity suitably increase than the area of section of the cavity formed between existing bumper and reflector.
Further, in above-mentioned reflector structure, formed between described bumper and described first reflector The area of section of cavity suitably increase than the area of section of the cavity formed between existing bumper and reflector In the range of 80% to 5.13dm2
Compared with prior art, present invention have the advantage that
(1) by described first reflector, the second reflector and bubbler being all arranged on 4 one parts of bumper On, can be prevented effectively from and be mounted opposite error;
(2) being arranged at beyond car corner impact region by described first reflector, described second reflector is arranged at described Within car corner impact region, even if the second reflector damages the luminous merit also not interfering with the first reflector 1 described in during collision Energy;
(3) arrange with bubbler with described second reflector by described rear cross beam is the most parallel, and described rear cross beam and institute Stating the first laterally spaced predeterminable range of reflector, the length of the most described rear cross beam is less than described second reflector and the length of bubbler Degree sum, can avoid the first reflector overlapping with rear cross beam, while ensureing that rear cross beam works, it is to avoid car angle swing hammer touches Hit the first reflector in test directly to clash into rear cross beam, meet GB 11564-2008 motor vehicles Reflex Reflector and GB 17354-1998CH automobile front and back end protection device laws and regulations requirement, and manufacturing cost is without increasing;
(4) being connected on described bumper by described welding groove, described second reflector is gluing in described automobile On bumper rather than use buckle structure as the first reflector, thus save the projective structure after embedding bumper, Additionally can ensure the break joint road coupling of the first reflector, the second reflector, bumper and bubbler, prevent deformation, Improve reliability;
(5) it is light color by the color of described first reflector, the second reflector, and the first reflector, the second reflector The refraction angle of reflector plate particle be the maximum refraction angle of index of refraction, compared with existing dark reflector, can improve Reflection efficiency;
(6) suitably reduced than the thickness of the welding muscle of existing welding groove by the thickness of the welding muscle of described welding groove, The area of described reflector plate also the most suitably reduces than the area of existing reflector plate, can realize meeting the effective luminous zone of reflector The design area of reflector plate is reduced further, in the premise meeting motor vehicles Reflex Reflector laws and regulations requirement on the premise of the area of territory Under, equal proportion reduction reflector overall dimensions, avoids described car corner impact region as far as possible;
(7) the area of section ratio of the cavity by being formed between described bumper and described first reflector is existing Bumper and reflector between the area of section of cavity that formed suitably increase, ensure described vapour when collision occurs The cavity formed between car bumper with described first reflector contacts with rear cross beam, plays support, energy-absorbing, protection first anti- Emitter and the effect of transmission power.
Accompanying drawing explanation
Fig. 1 is the general illustration of the reflector structure of one embodiment of the invention;
Fig. 2 is the cross section of the cavity formed between the bumper of one embodiment of the invention and described first reflector The schematic diagram of area;
Fig. 3 is the welding groove existing welding groove comparison diagram with reflector of first reflector of one embodiment of the invention;
Fig. 4 is the signal of the area of section of the existing cavity formed between bumper and described first reflector Figure.
Detailed description of the invention
Understandable for enabling the above-mentioned purpose of the present invention, feature and advantage to become apparent from, real with concrete below in conjunction with the accompanying drawings The present invention is further detailed explanation to execute mode.
As shown in Fig. 1~2, the present invention provides a kind of reflector structure, including first reflector the 1, second reflector 2, expands Scattered device 3, bumper 4 and rear cross beam 5, wherein,
Described first reflector the 1, second reflector 2 becomes same straight line to be set in turn in described car insurance with bubbler 2 On thick stick 4, described first reflector 1 includes welding groove 11 and the reflector plate 12 being welded in described welding groove 11, described welding groove 11 are arranged on described bumper 4;Concrete, described first reflector the 1, second reflector 2 and bubbler 3 are all installed On 4 one parts of bumper, can be prevented effectively from and be mounted opposite error;
Described first reflector 1 is arranged at beyond car corner impact region, and described second reflector 2 is arranged at described car angle and touches Within hitting region;Accordingly even when the second reflector 2 described in during collision damages the luminous merit also not interfering with the first reflector 1 Can, the shape of whole bumper is depended in the position in car corner impact region;
The most parallel and described second reflector 2 of described rear cross beam 5 and bubbler 3 are arranged, and described rear cross beam 5 and described the One reflector 1 is separated by predeterminable range 6, and the length of the most described rear cross beam 5 is less than described second reflector 2 and the length of bubbler 3 Sum, so can avoid the first reflector 1 overlapping with rear cross beam 5, while ensureing that rear cross beam 5 works, it is to avoid car angle In impact test with pendulum, the first reflector 1 directly clashes into rear cross beam 5.The present embodiment can meet GB 11564-2008 machine Motor-car Reflex Reflector and GB17354-1998CH automobile front and back end protection device laws and regulations requirement, and manufacturing cost is without increasing.
Preferably, it is contemplated that the problem of installing space, as shown in Fig. 1~2, described welding groove 11 is connected in described automobile and protects On the thick stick 4 of danger, as described welding groove can determine its relative position by short cross positioning bar and the profile surrounded with bumper, then adopt Being fixed on described bumper 4 with buckle structure 13, described second reflector 2 is gluing on described bumper 4, as Second reflector can ensure the relative position with bumper by 2 alignment pins, uses gluing mode to fix, rather than picture First reflector 1 equally uses buckle structure, thus saves the projective structure after embedding bumper 4, additionally can ensure the The break joint road coupling of one reflector the 1, second reflector 2, bumper 4 and bubbler 3 four, prevents deformation, improves reliable Property.
Preferably, the color of described first reflector the 1, second reflector 2 is light color, and the first reflector 1, second reflects The refraction angle of the reflector plate particle of device 2 is the refraction angle that index of refraction is maximum, so compared with existing dark reflector, and can To improve reflection efficiency.
Preferably, as it is shown on figure 3, the thickness 15 of the welding muscle of described welding groove 11 welds muscle than existing welding groove Thickness 14 suitably reduces, and the area of described reflector plate 12 also the most suitably reduces than the area of existing reflector plate, such as, can lead to Cross reduction reflector shell and welding muscle thickness, make welding groove general thickness be reduced to 2.9mm by original 3.7mm, be equivalent to Effective reflection height of reflector plate and width all increase 1.6mm, and luminous zone design reflective surface area increases by 7%, thus can realize full Reduce the design area of reflector plate on the premise of foot reflex device effective light-emitting zone area further, reply anti-meeting motor vehicles On the premise of emitter laws and regulations requirement, equal proportion reduction reflector overall dimensions, avoids described car corner impact region as far as possible.
Preferably, as in figure 2 it is shown, the gap 7 at least 5mm between described bumper 4 and described rear cross beam 5, from And avoid bumper to rear cross beam apart from too small problem.
Preferably, as in figure 2 it is shown, the predeterminable range 6 that described rear cross beam 5 and described first reflector 5 are separated by be 10~ 15mm, causes the first reflector to damage to avoid described rear cross beam 5 directly to collide with described first reflector 1.
Preferably, as shown in Figures 2 and 4, the cavity formed between described bumper 4 and described first reflector 1 Area of section 81 suitably increase than the area of section 82 of the cavity formed between existing bumper and reflector, its In, Fig. 2 is the area of section 81 of the cavity formed between the described bumper of the present embodiment and described first reflector, The area of section 82 of the Fig. 4 cavity by being formed between present bumper and reflector.It is also preferred that the left described car insurance The area of section of the cavity formed between thick stick and described first reflector is than institute between existing bumper and reflector The area of section of the cavity formed suitably increases in the range of 80% to 5.13dm2, thus ensure described vapour when collision occurs The cavity formed between car bumper with described first reflector contacts with rear cross beam, plays support, energy-absorbing, protection first anti- Emitter and the effect of transmission power.
In sum, compared with prior art, present invention have the advantage that
(1) by described first reflector, the second reflector and bubbler being all arranged on 4 one parts of bumper On, can be prevented effectively from and be mounted opposite error;
(2) being arranged at beyond car corner impact region by described first reflector, described second reflector is arranged at described Within car corner impact region, even if the second reflector damages the luminous merit also not interfering with the first reflector 1 described in during collision Energy;
(3) arrange with bubbler with described second reflector by described rear cross beam is the most parallel, and described rear cross beam and institute Stating the first reflector 1 and be separated by predeterminable range, the length of the most described rear cross beam is less than described second reflector and the length of bubbler Sum, can avoid the first reflector overlapping with rear cross beam, while ensureing that rear cross beam works, it is to avoid car angle swing hammer collision In test, the first reflector directly clashes into rear cross beam, meets GB 11564-2008 motor vehicles Reflex Reflector and GB 17354-1998CH automobile front and back end protection device laws and regulations requirement, and manufacturing cost is without increasing;
(4) being connected on described bumper by described welding groove, described second reflector is gluing in described automobile On bumper rather than use buckle structure as the first reflector, thus save the projective structure after embedding bumper, Additionally can ensure the break joint road coupling of the first reflector, the second reflector, bumper and bubbler, prevent deformation, Improve reliability;
(5) it is light color by the color of described first reflector, the second reflector, and the first reflector, the second reflector The refraction angle of reflector plate particle be the maximum refraction angle of index of refraction, compared with existing dark reflector, can improve Reflection efficiency;
(6) suitably reduced than the thickness of the welding muscle of existing welding groove by the thickness of the welding muscle of described welding groove, The area of described reflector plate also the most suitably reduces than the area of existing reflector plate, can realize meeting the effective luminous zone of reflector The design area of reflector plate is reduced further, in the premise meeting motor vehicles Reflex Reflector laws and regulations requirement on the premise of the area of territory Under, equal proportion reduction reflector overall dimensions, avoids described car corner impact region as far as possible;
(7) the area of section ratio of the cavity by being formed between described bumper and described first reflector is existing Bumper and reflector between the area of section of cavity that formed suitably increase, ensure described vapour when collision occurs The cavity formed between car bumper with described first reflector contacts with rear cross beam, plays support, energy-absorbing, protection first anti- Emitter and the effect of transmission power.
In this specification, each embodiment uses the mode gone forward one by one to describe, and what each embodiment stressed is and other The difference of embodiment, between each embodiment, identical similar portion sees mutually.For system disclosed in embodiment For, owing to corresponding to the method disclosed in Example, so describe is fairly simple, relevant part sees method part explanation ?.
Obviously, those skilled in the art can carry out various change and the modification spirit without deviating from the present invention to invention And scope.So, if the present invention these amendment and modification belong to the claims in the present invention and equivalent technologies thereof scope it In, then the present invention is also intended to change and including modification include these.

Claims (6)

1. a reflector structure, it is characterised in that include the first reflector, the second reflector, bubbler, bumper and Rear cross beam, wherein,
Described first reflector, the second reflector become same straight line to be set in turn on described bumper with bubbler, institute Stating the first reflector and include welding groove and the reflector plate being welded in described welding groove, described welding groove is arranged at described automobile and protects On the thick stick of danger;
Described first reflector is arranged at beyond car corner impact region, and described second reflector is arranged at described car corner impact region Within;
Described rear cross beam is the most parallel to be arranged with bubbler with described second reflector, and described rear cross beam and described first reflector Laterally spaced predeterminable range.
2. reflector structure as claimed in claim 1 is characterized in that, it is characterised in that described welding groove is connected in described vapour On car bumper, described second reflector is gluing on described bumper.
3. reflector structure as claimed in claim 1 is characterized in that, it is characterised in that the thickness of the welding muscle of described welding groove Spending and suitably reduce than the thickness of the welding muscle of existing welding groove, the thickness of the welding muscle of existing welding groove is 3.7mm, welding The thickness of groove reduces 0.8mm.
4. reflector structure as claimed in claim 1 is characterized in that, it is characterised in that described bumper with described after Gap between crossbeam is at least 5mm.
5. reflector structure as claimed in claim 1 is characterized in that, it is characterised in that described rear cross beam is first anti-with described The laterally spaced predeterminable range of emitter is 10~15mm.
6. reflector structure as claimed in claim 1 is characterized in that, it is characterised in that described bumper and described the The area of section of the cavity formed between one reflector is than the cavity formed between existing bumper and reflector Area of section suitably increase, the area of section of the cavity formed between existing bumper and reflector is 2.85dm2, the area of section of the cavity formed between described bumper and described first reflector is than existing automobile The area of section of the cavity formed between bumper and reflector suitably increases in the range of 80%, and area of section increases to 5.13dm2
CN201410729092.7A 2014-12-04 2014-12-04 Reflector structure Active CN104442547B (en)

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CN104442547B true CN104442547B (en) 2017-01-04

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4366530A (en) * 1980-11-07 1982-12-28 Paccar Inc. Unitary front light mounting assembly for a vehicle
RU2266216C2 (en) * 2004-01-22 2005-12-20 Открытое акционерное общество "АВТОВАЗ" Vehicle energy absorbing part with light reflectors
CN103129497A (en) * 2011-11-21 2013-06-05 本田技研工业株式会社 Rear structure of vehicle
CN103978926A (en) * 2014-06-03 2014-08-13 程进才 Automobile reflex reflector
CN203864546U (en) * 2014-05-21 2014-10-08 宁波永佳汽车零部件有限公司 Automobile reflex reflector
CN204279217U (en) * 2014-12-04 2015-04-22 上海大众汽车有限公司 Reflector structure

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008290605A (en) * 2007-05-25 2008-12-04 Toyota Auto Body Co Ltd Structure of rear bumper cover

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4366530A (en) * 1980-11-07 1982-12-28 Paccar Inc. Unitary front light mounting assembly for a vehicle
RU2266216C2 (en) * 2004-01-22 2005-12-20 Открытое акционерное общество "АВТОВАЗ" Vehicle energy absorbing part with light reflectors
CN103129497A (en) * 2011-11-21 2013-06-05 本田技研工业株式会社 Rear structure of vehicle
CN203864546U (en) * 2014-05-21 2014-10-08 宁波永佳汽车零部件有限公司 Automobile reflex reflector
CN103978926A (en) * 2014-06-03 2014-08-13 程进才 Automobile reflex reflector
CN204279217U (en) * 2014-12-04 2015-04-22 上海大众汽车有限公司 Reflector structure

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