CN104441714A - Molding technology of bending connection pipe - Google Patents
Molding technology of bending connection pipe Download PDFInfo
- Publication number
- CN104441714A CN104441714A CN201410606876.0A CN201410606876A CN104441714A CN 104441714 A CN104441714 A CN 104441714A CN 201410606876 A CN201410606876 A CN 201410606876A CN 104441714 A CN104441714 A CN 104441714A
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- supervisor
- plug
- tube connector
- core rod
- counterdie
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- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention discloses a molding technology of a bending connection pipe; the bending connection pipe is manufactured by molding a bendable branch pipe mandril; after being molded in a way of vulcanization, the branch pipe mandril can be easily and conveniently pulled out from the bending connection pipe, so that the bending connection pipe can be manufactured into any needed size. According to the molding technology of the bending connection pipe, a connecting rubber die cavity is arranged at the connecting part of a main pipe and a branch pipe, and a vulcanized rubber material in the connecting rubber die cavity is used for closely wrapping the connecting part of the main pipe and the branch pipe, so that the integral bending connection pipe can be manufactured, the sealing property of the bending connection pipe is effectively improved, and the service life of the bending connection pipe is effectively prolonged.
Description
Technical field
The present invention relates to sebific duct moulding process, particularly relate to a kind of bending tube connector moulding process.
Background technology
Sebific duct forming method, by whether adopting tube core, can be divided into and have core method (comprising again soft core method and hard core method), called non-sleeve method.Hard core method adopts metal or rigid plastics plug to carry out shaping, be about to by extrude the pipe produced be enclosed within plug carries out shaping.The feature of hard core method is that shaping sebific duct internal diameter size is accurate, smooth, and the adherence between glue-line and enhancement layer is good.But can shaping sebific duct length shorter, and have difficulties when making bend pipe, plug is more difficult to be extracted in sebific duct.
In particular cases need arm to be inserted in supervisor's connection at some, in the connection difficult forming near sebific duct crooked position, because plug cannot be extracted, thus govern the application of many logical connecting lines.Traditional approach adopts pipeline connecting parts to be withheld by collar by many sebific ducts or the fixed form such as clip clamping connects, but the how logical connection rubber tube of this kind of mode easily occurs sealing problem at line connection, easily in use for some time to leak at line connection.
Summary of the invention
The technical assignment of technical problem to be solved by this invention and proposition improves prior art, a kind of bending tube connector moulding process is provided, the sebific duct moulding process solved in current technology is difficult to make bending tube connector, the problem that plug is not easily extracted in the sebific duct of brake forming.
For solving above technical problem, technical scheme of the present invention is:
A kind of bending tube connector moulding process, comprises the following steps:
1) supervisor of presulfurization and arm are set on supervisor's plug and a core rod;
2) perforate is carried out in position supervisor being positioned at supervisor plug connection hole, then will prop up core rod and be threadedly attached on supervisor's plug, obtains supervisor's arm precast segment;
3) by step 2) in supervisor's arm precast segment of connecting be placed in supervisor's die cavity of counterdie, a tubular cavity, the shape becoming a tubular cavity prefabricated arm mandrel bend, then closes patrix and is buckled in counterdie;
4) adopt the mode of injection moulding to enter sizing material to connection rubber-type intracavitary administration by the note pressure mouth connected on rubber die cavity, then carry out sulfidization molding, after connecting rubber solidification, supervisor is fixedly connected with arm;
5) patrix is separated with counterdie, takes out the supervisor's arm precast segment after sulfidization molding, core rod will be propped up and extract from supervisor's plug, and then extract supervisor's plug, and finally obtain bending tube connector.
Further, described step 3) in the fixed leg that is inserted on counterdie by the retainer ring be responsible on plug when laying of supervisor's arm precast segment accurately locate.
Further, described step 3) in patrix by locating hole and alignment pin guiding coordinate spiral-lock on counterdie.
Further, described step 5) in core rod screwed out from supervisor's plug by the mode rotated.
The mould that above-mentioned bending tube connector moulding process uses, comprise upper die and lower die and plug, it is characterized in that, described plug comprises supervisor's plug and a core rod, propping up core rod is inserted in supervisor's plug, and core rod is flexible, the composition surface of upper die and lower die is provided with the supervisor's die cavity, the tubular cavity that correspond to supervisor's plug and a core rod, and offers in the position that supervisor's die cavity is crossing with propping up tubular cavity and connect rubber die cavity.Bending tube connector moulding process of the present invention is for making bending communicating pipe, because a core rod is flexible, the pipe then extruding production is enclosed within after on a core rod, can be out of shape with arm mandrel bend, by arm mandrel bend to patrix, after the shape of the tubular cavity in counterdie, its device is entered in a tubular cavity, then by patrix, sulfidization molding is carried out after counterdie matched moulds, make the how logical connection rubber tube with curved shape, sebific duct is utilized to have resilient characteristic, core rod recovery linear state will be propped up a core rod can be extracted, finally obtain complete swan-neck.
The present invention utilizes connection rubber die cavity to be connected position crossing with a tubular cavity for supervisor's die cavity, sizing material is injected in connection rubber die cavity, to be responsible for and be connected with arm parcel, sulfidization molding makes supervisor and arm form integral type, thus connect associate member without the need to using three-way connection, clip or strengthening skeleton etc., make the integral type three-way rubber pipe of connecting overall, effectively improve the sealing of bending tube connector.Bending tube connector mould of the present invention only need be responsible for and arm two, perforate on supervisor, arm is inserted in the perforate of supervisor by a core rod, rubber vulcanization is injected shaping in connection rubber die cavity, form the attaching parts that sealing is good, guarantee that supervisor and the arm junction of three-way rubber pipe can not be leaked, effectively increase the service life.
Further, described core rod is by front bar and rear bar is hinged forms, by hinged mode realize a core rod can 360 ° bend, bend arbitrarily angled according to the actual demand of actual flexion tube connector, make the applicability of a core rod strong, front bar is plugged on supervisor's plug.
Further, described front bar end is provided with screw thread, and utilize screw thread that a core rod is connected firmly with supervisor's plug, and ensure that size is accurate, the installation and removal of a core rod are all convenient and swift, improve working (machining) efficiency.
Further, note pressure mouth is provided with in described connection rubber die cavity, the mode of injection moulding is adopted in connection rubber die cavity, to inject sizing material under the state that upper die and lower die are combined, whole connection rubber die cavity is made to be full of sizing material, after sulfuration, sizing becomes the good syndeton of sealing, improves sealing and the service life of bending tube connector.
Further, described upper die and lower die are also provided with locating hole and alignment pin.Played the effect being connected guiding and location by alignment pin and locating hole, guarantee precision during upper die and lower die matched moulds, guarantee to connect the shaping dimensional accuracy of rubber, be more conducive to the structural strength and the sealing that ensure supervisor and arm junction.
Further, described upper die and lower die are provided with handle, utilize handle can folding upper die and lower die easily, it be more convenient to operate.
Further, described supervisor's plug is provided with retainer ring, counterdie is provided with fixed leg.The present invention utilizes Fixing shrink ring to be contained in effect fixed leg played and locates and prevent to deviate from, guarantee the accurate to dimension of bending tube connector, be convenient to upper die and lower die matched moulds put in place simultaneously, avoid placing not in place due to supervisor's plug and making matched moulds difficulty, impact connects the sealing at rubber die cavity place, avoids injection moulding to be affected.
Compared with prior art, the invention has the advantages that:
Bending tube connector moulding process of the present invention utilizes flexible core rod sizing to make bending tube connector, what after sulfidization molding completes, a core rod can be easy and convenient extracts from bending tube connector, makes bending tube connector can be made into the size needed arbitrarily;
Offer connection rubber die cavity supervisor and arm junction, utilized after connecting rubber die cavity rubber vulcanization within it and be closely wrapped in supervisor and arm junction, make the bending tube connector of integral type, effectively improve sealing and service life;
Utilize bending tube connector moulding process of the present invention can only use two sebific ducts to make bending tube connector, the bending connecting pipe structure intensity made is higher;
Bending tube connector moulding process of the present invention is simple to operate, and cost of manufacture is low, high financial profit.
Accompanying drawing explanation
Fig. 1 is upper die structure schematic diagram of the present invention;
Fig. 2 is lower die structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
The disclosed a kind of bending tube connector moulding process of the embodiment of the present invention, can accomplish bending arbitrarily at close tie point place when pipeline monitor is communicated with, processing technology is simple, and the bending connecting pipe structure intensity be made into is high, good seal performance.
As depicted in figs. 1 and 2, a kind of bending tube connector mould, comprise patrix 1, counterdie 2 and plug, plug comprises supervisor's plug 3 and a core rod 4, propping up core rod 4 is inserted in supervisor's plug 3, and a core rod 3 is flexible, prop up the structure that core rod 3 can adopt metalloid flexible pipe, the structure of front bar 8 and the hinged formation of rear bar 9 can also be adopted, front bar 8 is plugged on supervisor's plug 3, front bar 8 end is provided with screw thread, and be threaded connection and make supervisor's plug 3 and prop up a core rod 4 to be connected firm, sebific duct compact dimensions is accurate.Supervisor's plug 3 is provided with retainer ring 14, counterdie 2 is provided with fixed leg 15.
The composition surface of patrix 1, counterdie 2 is provided with the supervisor's die cavity 5, the tubular cavity 6 that correspond to supervisor's plug 3 and a core rod 4, and offer in the position that supervisor's die cavity 5 is crossing with a tubular cavity 6 and connect rubber die cavity 7, connect in rubber die cavity 7 and be provided with note pressure mouth 10.
Patrix 1, counterdie 2 are also provided with locating hole 11 and alignment pin 12 for matched moulds guide-localization, patrix 1, counterdie 2 are provided with handle 13 and are convenient to handling and use.
The bending tube connector moulding process of above-mentioned bending tube connector mould is utilized to be:
1) supervisor of presulfurization and arm are set on supervisor's plug 3 and a core rod 4;
2) perforate is carried out in position supervisor being positioned at supervisor plug 3 connection hole, then will prop up core rod 4 and be threadedly attached on supervisor's plug 3, obtains supervisor's arm precast segment;
3) the supervisor's arm precast segment connected in step 2 is placed in supervisor's die cavity 5 of counterdie 2, a tubular cavity 6, a core rod 4 is bent to the prefabricated shape of a tubular cavity 6, then the fixed leg 15 be inserted on counterdie 2 by the retainer ring 14 on supervisor's plug 3 when laying accurately is located, and last patrix 1 is led by locating hole 11 and alignment pin 12 and coordinates spiral-lock on counterdie 2;
4) adopt the mode of injection moulding to be injected into sizing material in connection rubber die cavity 7 by the note pressure mouth 10 connected on rubber die cavity 7, then carry out sulfidization molding, after connecting rubber solidification, supervisor is fixedly connected with arm;
5) be separated with counterdie 2 by patrix 1, take out the supervisor's arm precast segment after sulfidization molding, a core rod 4 is screwed out from supervisor's plug 3 by the mode rotated, and then extract supervisor's plug 3, finally obtain bending tube connector, sealing is good, and bending size makes precisely.
Below be only the preferred embodiment of the present invention, it should be pointed out that above-mentioned preferred embodiment should not be considered as limitation of the present invention, protection scope of the present invention should be as the criterion with claim limited range.For those skilled in the art, without departing from the spirit and scope of the present invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a bending tube connector moulding process, comprises the following steps:
1) supervisor of presulfurization and arm are set on supervisor's plug (3) and a core rod (4);
2) perforate is carried out in position supervisor being positioned at supervisor plug (3) connection hole, then will prop up core rod (4) and be threadedly attached on supervisor's plug (3), obtains supervisor's arm precast segment;
3) by step 2) in supervisor's arm precast segment of connecting be placed in supervisor's die cavity (5) of counterdie (2), a tubular cavity (6), core rod (4) will be propped up and bend to the prefabricated shape of a tubular cavity (6), and then patrix (1) be closed and be buckled in counterdie (2);
4) mode of injection moulding is adopted to be injected into sizing material in connection rubber die cavity (7) by note pressure mouth (10) connected on rubber die cavity (7), then carry out sulfidization molding, after connecting rubber solidification, supervisor is fixedly connected with arm;
5) patrix (1) is separated with counterdie (2), take out the supervisor's arm precast segment after sulfidization molding, core rod (4) will be propped up extract from supervisor's plug (3), and then extract supervisor's plug (3), finally obtain bending tube connector.
2. bending tube connector moulding process according to claim 1, it is characterized in that, described step 3) in the fixed leg (15) that is inserted on counterdie (2) by the retainer ring (14) on supervisor's plug (3) when laying of supervisor's arm precast segment accurately locate.
3. bending tube connector moulding process according to claim 1, it is characterized in that, described step 3) in patrix (1) by locating hole (11) and alignment pin (12) guiding cooperation spiral-lock on counterdie (2).
4. bending tube connector moulding process according to claim 1, is characterized in that, described step 5) in core rod (4) screwed out from supervisor's plug (3) by the mode rotated.
5. the bending tube connector mould for tube connector moulding process bending described in any one of Claims 1-4, comprise patrix (1), counterdie (2) and plug, it is characterized in that, described plug comprises supervisor's plug (3) and a core rod (4), propping up core rod (4) is inserted in supervisor's plug (3), and a core rod (3) is flexible, patrix (1), the composition surface of counterdie (2) is provided with the supervisor's die cavity (5) corresponding to supervisor's plug (3) and a core rod (4), prop up tubular cavity (6), and offer in the position that supervisor's die cavity (5) is crossing with a tubular cavity (6) and connect rubber die cavity (7), connect in rubber die cavity (7) and be provided with note pressure mouth (10).
6. bending tube connector mould according to claim 5, it is characterized in that, described core rod (4) is by front bar (8) and rear bar (9) is hinged forms, and front bar (8) is plugged on to be responsible on plug (3).
7. bending tube connector mould according to claim 6, is characterized in that, described front bar (8) end is provided with screw thread.
8. bending tube connector mould according to claim 5, is characterized in that, described patrix (1), counterdie (2) are also provided with locating hole (11) and alignment pin (12).
9. bending tube connector mould according to claim 5, is characterized in that, described patrix (1), counterdie (2) are provided with handle (13).
10. bending tube connector mould according to claim 5, is characterized in that, described supervisor's plug (3) is provided with retainer ring (14), counterdie (2) is provided with fixed leg (15).
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CN201410606876.0A CN104441714B (en) | 2014-10-30 | 2014-10-30 | Molding technology of bending connection pipe |
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CN201410606876.0A CN104441714B (en) | 2014-10-30 | 2014-10-30 | Molding technology of bending connection pipe |
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CN104441714B CN104441714B (en) | 2017-01-18 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106003602A (en) * | 2016-07-19 | 2016-10-12 | 江苏河马井股份有限公司 | Mold opening method for pipe joint injection mold |
CN106217770A (en) * | 2016-07-19 | 2016-12-14 | 江苏河马井股份有限公司 | The injection mold of pipe joint |
CN109093912A (en) * | 2018-08-28 | 2018-12-28 | 西北橡胶塑料研究设计院有限公司 | A kind of aviation hollow aperture silicone rubber seal moulding process |
CN110948894A (en) * | 2019-12-12 | 2020-04-03 | 四川福翔科技有限公司 | Method for manufacturing integrally formed three-way rubber pipe and three-way rubber pipe |
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JPH01242895A (en) * | 1988-03-23 | 1989-09-27 | Tokai Rubber Ind Ltd | Hose with branch connection pipe and manufacture thereof |
JP2000202920A (en) * | 1999-01-14 | 2000-07-25 | Tokai Rubber Ind Ltd | Manufacture of bent hose, and bent hose |
CN1931567A (en) * | 2006-09-29 | 2007-03-21 | 连云港中复连众复合材料集团有限公司 | Making process of integral GRP T-pipe |
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CN101537708A (en) * | 2009-04-03 | 2009-09-23 | 杜娟 | Plastic pipe grate processing technology and equipment |
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JPS6490734A (en) * | 1987-10-02 | 1989-04-07 | Toyoda Gosei Kk | Multi-branch hose and its manufacture |
JPH01242895A (en) * | 1988-03-23 | 1989-09-27 | Tokai Rubber Ind Ltd | Hose with branch connection pipe and manufacture thereof |
JP2000202920A (en) * | 1999-01-14 | 2000-07-25 | Tokai Rubber Ind Ltd | Manufacture of bent hose, and bent hose |
CN1931567A (en) * | 2006-09-29 | 2007-03-21 | 连云港中复连众复合材料集团有限公司 | Making process of integral GRP T-pipe |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106003602A (en) * | 2016-07-19 | 2016-10-12 | 江苏河马井股份有限公司 | Mold opening method for pipe joint injection mold |
CN106217770A (en) * | 2016-07-19 | 2016-12-14 | 江苏河马井股份有限公司 | The injection mold of pipe joint |
CN109093912A (en) * | 2018-08-28 | 2018-12-28 | 西北橡胶塑料研究设计院有限公司 | A kind of aviation hollow aperture silicone rubber seal moulding process |
CN109093912B (en) * | 2018-08-28 | 2020-08-21 | 西北橡胶塑料研究设计院有限公司 | Forming process of hollow perforated silicone rubber sealing element for aviation |
CN110948894A (en) * | 2019-12-12 | 2020-04-03 | 四川福翔科技有限公司 | Method for manufacturing integrally formed three-way rubber pipe and three-way rubber pipe |
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CN104441714B (en) | 2017-01-18 |
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