CN104441297A - Apparatus for automatically weighing and checking discharge weight of internal mixer - Google Patents
Apparatus for automatically weighing and checking discharge weight of internal mixer Download PDFInfo
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- CN104441297A CN104441297A CN201310428404.6A CN201310428404A CN104441297A CN 104441297 A CN104441297 A CN 104441297A CN 201310428404 A CN201310428404 A CN 201310428404A CN 104441297 A CN104441297 A CN 104441297A
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- damping frame
- checking device
- weight
- automatic weighing
- internal rubber
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Abstract
The invention provides an apparatus for automatically weighing and checking the discharge weight of an internal mixer. The apparatus comprises a steel-made platform and a vibration damping support (2) which are characterized in that the vibration damping support (2) is connected with the steel-made platform through a connecting flange and the vibration damping support (2) is provided with a plurality of elevating cylinders (5) which are equipped with weighing buckets (6) there above. The vibration damping support (2) is equipped with a plurality of weight sensors (3) matched with the elevating cylinders (5). The object of the invention is to provide an apparatus for automatically weighing and checking the discharge weight of the internal mixer. The discharge weight of the internal mixer can be weighted and checked while workers are present in the production field, and the problem that the quality of rubber material can't be monitored on line during the rubber mixing process is solved.
Description
Technical field
The present invention relates to tire and other rubber manufacturing technology fields, particularly relate to a kind of internal rubber mixer discharge weight automatic weighing capacity checking device.
Background technology
In tire and other rubber production processes, banburying with compounding procedure be together with very crucial operation, this operation generally adopts internal rubber mixer (abbreviation banbury) as realization rate at present.Effectively can control and detect the quality through banburying and mixing sizing material in real time, directly having influence on the production efficiency in subsequent production, and be related to the quality of the end product quality of tire and other rubbers further.
Traditional banburying and mixing system, do not have online quality-monitoring point in mixing process.Quality controling mode gathers off-line sizing material finished product, analyzes sizing material quality, then testing result is fed back to workshop by modes such as a series of chemistry and physics.This quality controling mode advantage is: accurately and reliably; Shortcoming is: round of visits is long, efficiency is low.Owing to can not detect sizing material quality in real time, when there are quality problems, field personnel can not adjusting process, checkout facility in time, fixes a breakdown in time.Cause a large amount of waste product, increase the waste of the manpower and materials such as raw material and the energy.Therefore, in mixing process, online quality-monitoring is carried out to sizing material, to ensure, to the real-time control of sizing material quality, to become problem demanding prompt solution in current production.
The sizing material quality of banburying and mixing system output, except charging sequence, depend primarily on melting temperature, type etc. that loaded volume, rotor speed, mixing time, Shang Ding fasten pressure and rotor, and to be reflected to intuitively on product, to be then the change of the weight of the sizing material of output.If sizing material there occurs in producing, sizing material is detained at charge door neck place, uneven, the sizing material of sizing material mixing crosses situation that refining, sizing material incipient scorch etc. have a strong impact on sizing material quality when occurring, produce sizing material actual weight and the ideal weight of sizing material normally produced will have larger difference.Therefore, by weighing the discharge weight of internal rubber mixer, and judging according to weighing result, just can solve the problem cannot carrying out online quality-monitoring in mixing process to sizing material.
Summary of the invention
The object of the present invention is to provide a kind of internal rubber mixer discharge weight automatic weighing capacity checking device, when not leaving production scene, the discharge of internal rubber mixer is weighed and checked, thus solves the problem cannot carrying out online quality-monitoring in mixing process to sizing material.
In order to solve the problem, the invention provides a kind of internal rubber mixer discharge weight automatic weighing capacity checking device, comprise: steel platform and damping frame (2), described damping frame (2) is connected with steel platform by adpting flange (1), damping frame (2) is provided with several lift cylinder (5), and lift cylinder (5) top is provided with scale hooper (6); Described damping frame (2) is provided with the several weight sensors (3) matched with described lift cylinder (5).
Further, described scale hooper (6) bottom is provided with blanking door (8), and blanking door (8) is connected with damping frame (2) by several enabling cylinder (7).
Further, the upper edge of described scale hooper (6) is along being provided with groove, and groove is embedded in the sealing strip being provided with ring-type.
Further, described weight sensor (3) height higher than described lift cylinder (5) contraction height.
Further, multiple sensor damping bolt (4) is provided with between described weight sensor (3) and damping frame (2).
Further, be provided with elastomeric joint between described damping frame (2) and steel platform, elastomeric joint and described adpting flange (1) are worked in coordination.
Further, the quantity of described lift cylinder (5) is 4, and 4 lift cylinder (5) symmetries are installed on damping frame (2).
Further, the quantity of described weight sensor (3) is 4, and 4 weight sensor (3) symmetries are installed on damping frame (2).
Further, the quantity of described enabling cylinder (7) is 2, and 2 enabling cylinder (7) symmetries are installed on the damping frame (2) of scale hooper (6) both sides.
To sum up, scenario-frame provided by the invention is simple, easy to operate, automaticity is high, weigh accurately, and the weight of finished product sizing material can be weighed by real-time online, drop into raw-material weight by contrast, solve the problem cannot carrying out online quality-monitoring in mixing process to sizing material, accomplished Timeliness coverage problem, thus production technology can be adjusted in time, avoid unnecessary waste, reach and optimize refining glue production technology, enhance productivity, reduce the discharge of glue cigarette, waste gas, the object realizing low-carbon (LC) He reduce costs.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of internal rubber mixer discharge weight automatic weighing capacity checking device that the specific embodiment of the invention provides;
Fig. 2 is the structural representation of the internal rubber mixer discharge weight automatic weighing capacity checking device with automatic blanking door that the specific embodiment of the invention provides;
Fig. 3 is the structural representation of the internal rubber mixer discharge weight automatic weighing capacity checking device with vibration absorber that the specific embodiment of the invention provides.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with accompanying drawing and example, the present invention is described in further detail.But example is not as a limitation of the invention.
Fig. 1 is the structural representation of a kind of internal rubber mixer discharge weight automatic weighing capacity checking device that the specific embodiment of the invention provides.
As shown in Figure 1, a kind of internal rubber mixer discharge weight automatic weighing capacity checking device in the present embodiment is placed on below banbury discharge gate, and described scale hooper 6 is corresponding with the discharge gate of banbury.Described damping frame 2 is connected with the steel platform of banbury by adpting flange 1.
Symmetrical on described damping frame 24 lift cylinders 5 are installed, above lift cylinder 5, are provided with scale hooper 6; On described damping frame 2, symmetry is provided with 4 weight sensors 3 matched with described lift cylinder 5.The height of described weight sensor 3 is higher than the contraction height of described lift cylinder 5.
The effect of lift cylinder 5 is supporting weighing bucket 6, and coordinates the sizing material in 4 symmetrical batch boxes 6 of weight sensor 3 to weigh.
The upper edge of described scale hooper 6 is along being provided with groove, and groove is embedded in the sealing strip being provided with ring-type.Sealing strip makes when scale hooper 6 can fit tightly by during the lifting and contact with banbury binder removal mouth of lift cylinder 5, and the sizing material that binder removal mouth is discharged can not overflow, thus avoids the inaccuracy weighing quality and the waste of producing material.
During actual use, after banburying and compounding procedure terminate, 4 lift cylinders 5 rise simultaneously, drive scale hooper 6 to rise until the sealing strip of scale hooper 6 top edge and the binder removal mouth close proximity of banbury.Banbury starts binder removal afterwards; After binder removal completes, 4 lift cylinders 5 decline simultaneously, and are placed on weight sensor 3 by scale hooper 6, and are weighed by the overall weight of the symmetrical batch box 6 of weight sensor 3 and sizing material; After weighing result draws, deduct the intrinsic weight of scale hooper 6, namely obtain the weight of the sizing material of discharging.
Embodiment two
Fig. 2 is the structural representation of the internal rubber mixer discharge weight automatic weighing capacity checking device with automatic blanking door that the specific embodiment of the invention provides.
As shown in Figure 2, a kind of internal rubber mixer discharge weight automatic weighing capacity checking device in the present embodiment is placed on below banbury discharge gate, and described scale hooper 6 is corresponding with the discharge gate of banbury.Described damping frame 2 is connected with the steel platform of banbury by adpting flange 1.
Described damping frame 2 is provided with the middle part being installed on scale hooper 6 both sides of 4 lift cylinders, 5,4 lift cylinder symmetries, plays the effect of lifting scale hooper 6; On described damping frame 2, symmetry is provided with 4 weight sensors 3 matched with described lift cylinder 5.The height of described weight sensor 3 is higher than the contraction height of described lift cylinder 5.
Described scale hooper 6 bottom is provided with blanking door 8, and blanking door 8 is connected with damping frame 2 by 2 enabling cylinders 7, and 2 enabling cylinder 7 symmetries are installed on the damping frame 2 of scale hooper 6 both sides.
During actual use, after banburying and compounding procedure terminate, 4 lift cylinders 5 rise simultaneously, drive scale hooper 6 to rise until the sealing strip of scale hooper 6 top edge and the binder removal mouth close proximity of banbury.Banbury starts binder removal afterwards; After binder removal completes, 4 lift cylinders 5 decline simultaneously, and are placed on weight sensor 3 by scale hooper 6, and are weighed by the overall weight of the symmetrical batch box 6 of weight sensor 3 and sizing material; After weighing result draws, deduct the intrinsic weight of scale hooper 6, namely obtain the weight of the sizing material of discharging.And further the weight of the sizing material of discharge and the weight of sizing material ideally should got rid of and the raw material weight of interpolation are compared, if comparing result is normal, then be positioned at scale hooper 6 both sides enabling cylinder 7 to start, open blanking door 8, sizing material escapes and enter next process by blanking door 8 from scale hooper 6; If comparing result exceeds standard, system alarm, enabling cylinder 7 does not make action, and sizing material is then entered the wait of sizing material Accreditation Waiting Area and recycles by operating personnel.
Embodiment three
Fig. 3 is the structural representation of the internal rubber mixer discharge weight automatic weighing capacity checking device with vibration absorber that the specific embodiment of the invention provides.
As shown in Figure 3, a kind of internal rubber mixer discharge weight automatic weighing capacity checking device in the present embodiment is placed on below banbury discharge gate, and described scale hooper 6 is corresponding with the discharge gate of banbury.Described damping frame 2 is connected with the steel platform of banbury by adpting flange 1, and is provided with elastomeric joint between adpting flange 1 and steel platform.
Due in the discharging process of internal rubber mixer, the sizing material of discharging directly enters in scale hooper 6, and damping frame 2 and steel platform by the connection of adpting flange 1 for being fixedly connected with, the impact produced can impact the security of device, and add elastomeric joint in connected mode after, elastomeric joint can reduce the impact for scale hooper 6 and whole device of sizing material in discharging process effectively, ensure that service life and the security of device.
Further, described damping frame 2 is provided with the middle part being installed on scale hooper 6 both sides of 4 lift cylinders, 5,4 lift cylinder symmetries, plays the effect of lifting scale hooper 6; On described damping frame 2, symmetry is provided with 4 weight sensors 3 matched with described lift cylinder 5.The height of described weight sensor 3 is higher than the contraction height of described lift cylinder 5.
Multiple sensor damping bolt 4 is provided with between described weight sensor 3 and damping frame 2.After the effect of sensor damping bolt 4 is that alleviating lift cylinder 5 declines, the impact produced when scale hooper 6 contacts with weight sensor 3, thus the accuracy of the weighing of weight sensor 3 is got a promotion, avoid the impact of vibration weighing result, thus make the result feedback of weighing more accurate.
Further, described scale hooper 6 bottom is provided with blanking door 8, and blanking door 8 is connected with damping frame 2 by 2 enabling cylinders 7, and 2 enabling cylinder 7 symmetries are installed on the damping frame 2 of scale hooper 6 both sides.
During actual use, after banburying and compounding procedure terminate, 4 lift cylinders 5 rise simultaneously, drive scale hooper 6 to rise until the sealing strip of scale hooper 6 top edge and the binder removal mouth close proximity of banbury.Banbury starts binder removal afterwards; After binder removal completes, 4 lift cylinders 5 decline simultaneously, and are placed on weight sensor 3 by scale hooper 6, and are weighed by the overall weight of the symmetrical batch box 6 of weight sensor 3 and sizing material; After weighing result draws, deduct the intrinsic weight of scale hooper 6, namely obtain the weight of the sizing material of discharging.And further the weight of the sizing material of discharge and the weight of sizing material ideally should got rid of and the raw material weight of interpolation are compared, if comparing result is normal, then be positioned at scale hooper 6 both sides enabling cylinder 7 to start, open blanking door 8, sizing material escapes and enter next process by blanking door 8 from scale hooper 6; If comparing result exceeds standard, system alarm, enabling cylinder 7 does not make action, and sizing material is then entered the wait of sizing material Accreditation Waiting Area and recycles by operating personnel.
Supplementary introduction, in figure: 1, adpting flange; 2, damping frame; 3, weight sensor; 4, sensor damping bolt; 5, lift cylinder; 6, scale hooper; 7, enabling cylinder; 8, blanking door.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. an internal rubber mixer discharge weight automatic weighing capacity checking device, comprise steel platform and damping frame (2), it is characterized in that: described damping frame (2) is connected with steel platform by adpting flange (1), damping frame (2) is provided with several lift cylinder (5), and lift cylinder (5) top is provided with scale hooper (6); Described damping frame (2) is provided with the several weight sensors (3) matched with described lift cylinder (5).
2. internal rubber mixer discharge weight automatic weighing capacity checking device as claimed in claim 1, it is characterized in that, described scale hooper (6) bottom is provided with blanking door (8), and blanking door (8) is connected with damping frame (2) by several enabling cylinder (7).
3. a kind of internal rubber mixer discharge weight automatic weighing capacity checking device according to claim 1, is characterized in that: the upper edge of described scale hooper (6) is along being provided with groove, and groove is embedded in the sealing strip being provided with ring-type.
4. a kind of internal rubber mixer discharge weight automatic weighing capacity checking device according to claim 1, is characterized in that: the height of described weight sensor (3) is higher than the contraction height of described lift cylinder (5).
5. a kind of internal rubber mixer discharge weight automatic weighing capacity checking device according to claim 1, is characterized in that: be provided with multiple sensor damping bolt (4) between described weight sensor (3) and damping frame (2).
6. a kind of internal rubber mixer discharge weight automatic weighing capacity checking device according to claim 1, it is characterized in that: be provided with elastomeric joint between described damping frame (2) and steel platform, elastomeric joint and described adpting flange (1) are worked in coordination.
7. a kind of internal rubber mixer discharge weight automatic weighing capacity checking device according to claim 1, it is characterized in that: the quantity of described lift cylinder (5) is 4,4 lift cylinder (5) symmetries are installed on damping frame (2).
8. a kind of internal rubber mixer discharge weight automatic weighing capacity checking device according to claim 1, it is characterized in that: the quantity of described weight sensor (3) is 4,4 weight sensor (3) symmetries are installed on damping frame (2).
9. a kind of internal rubber mixer discharge weight automatic weighing capacity checking device according to claim 2, it is characterized in that: the quantity of described enabling cylinder (7) is 2,2 enabling cylinder (7) symmetries are installed on the damping frame (2) of scale hooper (6) both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310428404.6A CN104441297A (en) | 2013-09-18 | 2013-09-18 | Apparatus for automatically weighing and checking discharge weight of internal mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310428404.6A CN104441297A (en) | 2013-09-18 | 2013-09-18 | Apparatus for automatically weighing and checking discharge weight of internal mixer |
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| CN104441297A true CN104441297A (en) | 2015-03-25 |
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| CN201310428404.6A Pending CN104441297A (en) | 2013-09-18 | 2013-09-18 | Apparatus for automatically weighing and checking discharge weight of internal mixer |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058614A (en) * | 2015-08-27 | 2015-11-18 | 特拓(青岛)轮胎技术有限公司 | Automatic rubber rolling and weighing method and device |
| CN108254044A (en) * | 2017-12-29 | 2018-07-06 | 丹东意邦计量仪器仪表有限公司 | A kind of intelligent Static mass method fluid flow modular system |
| CN108455499A (en) * | 2017-12-29 | 2018-08-28 | 丹东意邦计量仪器仪表有限公司 | A kind of hydraulic climbing mechanism for liquid weighing container |
| CN108996262A (en) * | 2018-08-24 | 2018-12-14 | 深圳市科晶智达科技有限公司 | A kind of high throughput powder transfer device |
| CN109227992A (en) * | 2018-11-13 | 2019-01-18 | 常熟市海虞橡胶有限公司 | A kind of upper subsidiary engine intermediate weighed device |
| CN112318763A (en) * | 2020-09-30 | 2021-02-05 | 中电电气(江苏)变压器制造有限公司 | Control and inspection method for pouring process with filler |
| FR3142687A1 (en) | 2022-12-06 | 2024-06-07 | Compagnie Generale Des Etablissements Michelin | Weighing chute for a rubber mixture |
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| CN2936670Y (en) * | 2006-08-14 | 2007-08-22 | 杨晓光 | Automatic weighing receiving device for rubber internal mixing film |
| CN202428579U (en) * | 2011-12-28 | 2012-09-12 | 上海天普汽车零部件有限公司 | Downward-discharging and weighing device of internal mixer |
| CN103009494A (en) * | 2012-12-03 | 2013-04-03 | 昊华工程有限公司 | Method and device for feeding airspace packet material of mixing system in rubber industry |
| CN203527685U (en) * | 2013-09-18 | 2014-04-09 | 北京万向新元科技股份有限公司 | Device for automatically weighing and checking weight of discharged material of internal rubber mixer |
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2013
- 2013-09-18 CN CN201310428404.6A patent/CN104441297A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2936670Y (en) * | 2006-08-14 | 2007-08-22 | 杨晓光 | Automatic weighing receiving device for rubber internal mixing film |
| CN202428579U (en) * | 2011-12-28 | 2012-09-12 | 上海天普汽车零部件有限公司 | Downward-discharging and weighing device of internal mixer |
| CN103009494A (en) * | 2012-12-03 | 2013-04-03 | 昊华工程有限公司 | Method and device for feeding airspace packet material of mixing system in rubber industry |
| CN203527685U (en) * | 2013-09-18 | 2014-04-09 | 北京万向新元科技股份有限公司 | Device for automatically weighing and checking weight of discharged material of internal rubber mixer |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105058614A (en) * | 2015-08-27 | 2015-11-18 | 特拓(青岛)轮胎技术有限公司 | Automatic rubber rolling and weighing method and device |
| CN108254044A (en) * | 2017-12-29 | 2018-07-06 | 丹东意邦计量仪器仪表有限公司 | A kind of intelligent Static mass method fluid flow modular system |
| CN108455499A (en) * | 2017-12-29 | 2018-08-28 | 丹东意邦计量仪器仪表有限公司 | A kind of hydraulic climbing mechanism for liquid weighing container |
| CN108996262A (en) * | 2018-08-24 | 2018-12-14 | 深圳市科晶智达科技有限公司 | A kind of high throughput powder transfer device |
| CN109227992A (en) * | 2018-11-13 | 2019-01-18 | 常熟市海虞橡胶有限公司 | A kind of upper subsidiary engine intermediate weighed device |
| CN112318763A (en) * | 2020-09-30 | 2021-02-05 | 中电电气(江苏)变压器制造有限公司 | Control and inspection method for pouring process with filler |
| FR3142687A1 (en) | 2022-12-06 | 2024-06-07 | Compagnie Generale Des Etablissements Michelin | Weighing chute for a rubber mixture |
| WO2024120967A1 (en) | 2022-12-06 | 2024-06-13 | Compagnie Generale Des Etablissements Michelin | Chute for weighing a rubber mixture |
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Application publication date: 20150325 |
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