CN104440070A - Assembly device and method for panel component of air-conditioning indoor unit - Google Patents
Assembly device and method for panel component of air-conditioning indoor unit Download PDFInfo
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- CN104440070A CN104440070A CN201310424864.1A CN201310424864A CN104440070A CN 104440070 A CN104440070 A CN 104440070A CN 201310424864 A CN201310424864 A CN 201310424864A CN 104440070 A CN104440070 A CN 104440070A
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- panel
- length
- indoor unit
- air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1009—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using vacuum and fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
- B32B38/1841—Positioning, e.g. registration or centering during laying up
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B2038/1891—Using a robot for handling the layers
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides an assembly device for a panel component of an air-conditioning indoor unit. The assembly device comprises a detection device, a calculating device and a control device. The detection device is used for detecting length of the panel and length of a substrate; the calculating device is used for acquiring detection device information, comparing a length value of the substrate and a length value of the panel with a preset value to obtain a total compensation value and calculating an actual movement value based on movement values of standard substrate and panel; the control device is used for controlling a substrate absorbing mechanism with the substrate absorbed to move, and accordingly coinciding central lines perpendicular to long edges of the substrate and the panel. According to the arrangement, size deviations of the substrate and the panel are uniformly distributed at two ends, maximally narrowing clearances at the ends of the substrate and the panel within the allowance range, thus quality of the panel component is improved. The invention further provides an assembly method of the panel component of the air-conditioning indoor unit.
Description
Technical field
The present invention relates to air-conditioning technical field, particularly a kind of assembling device of air-conditioner indoor unit panel assembly and method.
Background technology
The panel assembly of indoor apparatus of air conditioner is being arranged on after on indoor set, need that there is between panel assembly and wind deflector certain gap, to ensure that wind deflector can rotate, simultaneously in order to prevent external dust from piling up in above-mentioned gap, ensure the aesthetic property of indoor set, this gap can not be too large.
Provide a kind of air-conditioner indoor unit panel assembly mounting device in prior art, this panel assembly assembling device comprises: the substrate positioning mechanism and the panel detent mechanism that respectively substrate and panel are carried out to clamping position; For drawing substrate and regulating the substrate draw frame machine of substrate position; For carrying out straightening to substrate with the substrate straightening mechanism making substrate smooth; For making substrate closely compression cylinder bonding with panel.
During work, the panel and substrate that are stained with special glue are put into panel bed die and substrate bed die respectively, then make substrate positioning mechanism to substrate orientation, panel detent mechanism counter plate is located, drive substrate motion to desired location by substrate draw frame machine again and substrate is pushed down, meanwhile substrate straightening mechanism starts action and is flattened by substrate, thus obtains smooth substrate; Substrate draw frame machine drives substrate to panel place, start to carry out alignment operation to substrate and panel, overlap with the center line of the center line with panel that make substrate, be bonded together eventually through the substrate after compression cylinder alignment and panel, substrate positioning mechanism, panel detent mechanism and substrate draw frame machine reset, complete operation.
For the process of substrate and panels in alignment, be generally manual operation at present, particularly, at panel and substrate in location and installation process, operator arranges five piece sheet metals at an end face (end face is the face of panel one end along its length) of panel herein, and these five pieces of sheet metals are all fitted with the end face of panel, then substrate is moved to above panel, and substrate end face and five metal derbies are all fitted, align with an end face of the end face with panel that ensure substrate, the alignment of completing substrate and panel.
But, substrate and panel can produce certain production error in process of production, make panel and substrate may not meet the required value of length in length, this makes to cause the two ends of substrate and panel all to align when utilizing above-mentioned alignment thereof to carry out alignment operation, namely one end alignment other end that there is substrate and panel has the phenomenon of relatively large deviation, the quality of the panel assembly after the assembling of problems affect that both center line does not line up.
Therefore, how providing a kind of air-conditioner indoor unit panel assembly mounting device, the center line of substrate and panel is alignd, to improve the quality of panel assembly, is the current technical issues that need to address of those skilled in the art.
Summary of the invention
The object of this invention is to provide a kind of assembling device of air-conditioner indoor unit panel assembly, the center line of substrate and panel is alignd, to improve the quality of panel assembly.Another object of the present invention is to provide a kind of assembly method of air-conditioner indoor unit panel assembly.
For solving the problems of the technologies described above, the invention provides following technical scheme:
An assembling device for air-conditioner indoor unit panel assembly, bonds for counter plate and substrate, and this device comprises panel detent mechanism, substrate positioning mechanism, substrate draw frame machine and compression cylinder, wherein, also comprises:
For detecting the checkout gear of described panel length and described substrate length;
Obtain described detection of device information, the length value of the length value of described substrate and described panel is compared with preset value respectively and obtains two points of offsets, two points of offsets are carried out algebraic manipulation and obtains total offset, and the movement value of the substrate of combined standard and standard panel carries out calculating to draw the calculation element of described substrate to the actual amount of movement of described panel movement;
Controlling to draw has the substrate draw frame machine of described substrate to move amount of movement, with the control device making described substrate overlap perpendicular to the center line on long limit perpendicular to center line and the described panel on long limit.
Preferably, in the assembling device of above-mentioned air-conditioner indoor unit panel assembly, described checkout gear is sensor.
Preferably, in the assembling device of above-mentioned air-conditioner indoor unit panel assembly, described checkout gear is arranged in the frame of assembling device.
Preferably, in the assembling device of above-mentioned air-conditioner indoor unit panel assembly, described checkout gear comprises:
For the first detector of the coordinate of the length and described first end face that detect described panel;
For the second detector of the coordinate of the length and described second end face that detect described substrate.
Preferably, in the assembling device of above-mentioned air-conditioner indoor unit panel assembly, described panel detent mechanism comprises:
For the side detent mechanism that positions the long limit of described panel with for regulating the adjustable positioning mechanism of described positions of panels.
Preferably, in the assembling device of above-mentioned air-conditioner indoor unit panel assembly, described adjustable positioning mechanism comprises:
There is the guide cylinder of piston rod;
Be arranged on the installing plate of described piston rod end;
Be arranged at line slideway on described installing plate and vertical with the piston rod movement direction of described guide cylinder;
To be arranged on described line slideway and the mount pad with position adjusting mechanism and the pneumatic-finger be arranged on described mount pad.
Preferably, in the assembling device of above-mentioned air-conditioner indoor unit panel assembly, described pneumatic-finger comprises:
Two jaws be oppositely arranged;
The first pickup folder on a described jaw disposed therein, described first pickup folder is provided with the first restriction protrusion for limiting minimum range between two described jaws, and described first restriction protrusion is between two described jaws;
Be arranged on jaw described in another one, and second pickup folder in the portion that clamps being suitable for gripping workpiece can be formed with described first pickup folder.
An assembly method for air-conditioner indoor unit panel assembly, it comprises:
By described substrate positioning mechanism, described substrate is positioned, by described panel detent mechanism, described panel is positioned, to make the left side of the left side of described substrate and described panel all arrive predeterminated position, while described movement value is X;
By described substrate draw frame machine, described substrate transport is corrected described substrate to substrate straightening mechanism, to make described substrate smooth, and ensure limit, the left side preset length of substrate described in described substrate draw frame machine effect positional distance on the substrate;
Checkout gear detects the length A of described substrate
1with the length A of described panel
2;
Described calculation element obtains A
1and A
2, and the length of the length of described substrate and panel compared with preset value A respectively obtain two points of offsets, and a point offset described in two is carried out algebraic manipulation obtain total offset, described total offset=[(A
1-A)-(A
2-A)]/2,
Described calculation element by calculating the actual amount of movement of described substrate relative to described panel, described actual amount of movement=X+[(A
1-A)-(A
2-A)]/2;
Control device controls described substrate draw frame machine according to amount of movement and moves, and overlaps with the center line of described panel to make the center line of described substrate;
Described substrate and the bonding of described panel is made by the extruding of compression cylinder.
Preferably, in the assembly method of above-mentioned air-conditioner indoor unit panel assembly, the length of length and described panel that described checkout gear detects described substrate comprises:
Described checkout gear detects two end faces coordinate along its length of described substrate, and draws the length of described substrate;
Described checkout gear detects two end faces coordinate along its length of described panel, draws the length of described panel.
The invention provides a kind of air-conditioner indoor unit panel assembly mounting device, bond for counter plate and substrate, this device comprises panel detent mechanism, substrate positioning mechanism, substrate draw frame machine and compression cylinder, also comprises: for detecting the checkout gear of panel length and substrate length; Obtain detection of device information, the length value of the length value of substrate and panel is compared with preset value respectively and obtains two points of offsets, two points of offsets are carried out algebraic manipulation and obtains total offset, and the movement value of combined standard substrate and standard panel carries out calculating to draw the calculation element of substrate to the actual amount of movement of panel movement; Controlling to draw has the substrate draw frame machine of substrate to move amount of movement, with the control device making substrate overlap perpendicular to the center line on long limit perpendicular to center line and the panel on long limit.The length of substrate and panel can be detected by above-mentioned setting, and to afford redress in substrate moving process value according to the substrate of different length and panel, to ensure that the substrate after moving overlaps with the center line perpendicular to length direction of panel, thus the dimensional discrepancy of substrate relative to panel is disperseed, dimensional discrepancy by substrate and panel is evenly distributed on two ends, instead of concentrate on one end, thus reduce the gap of substrate and panel end, make gap as far as possible in error allowed band, and then improve the quality of panel assembly.
In addition, add the automation that checkout gear, calculation element and control device can realize this assembling device in the application, reduce the labour intensity of operator, improve the accuracy of operation.
Accompanying drawing explanation
The structural representation of the assembling device of the air-conditioner indoor unit panel assembly that Fig. 1 provides for the embodiment of the present invention;
The side view of the assembling device of the air-conditioner indoor unit panel assembly that Fig. 2 provides for the embodiment of the present invention;
The structural representation of the adjustable positioning mechanism that Fig. 3 provides for the embodiment of the present invention;
The structural representation of the adjustable positioning mechanism that Fig. 4 provides for the embodiment of the present invention;
The flow chart of the assembly method of the air-conditioner indoor unit panel assembly that Fig. 5 provides for the embodiment of the present invention.
Detailed description of the invention
Core of the present invention is to provide a kind of assembling device of air-conditioner indoor unit panel assembly, and the center line of substrate and panel is alignd, to improve the quality of panel assembly.Another object of the present invention is to provide a kind of assembly method of air-conditioner indoor unit panel assembly.
In order to make those skilled in the art person understand the present invention program better, below in conjunction with drawings and embodiments, the present invention is described in further detail.
Please refer to shown in Fig. 1 and Fig. 2, the embodiment of the invention discloses a kind of air-conditioner indoor unit panel assembly mounting device, bond for counter plate 1 and substrate 2, this device comprises panel detent mechanism, substrate positioning mechanism 21, substrate draw frame machine 24 and compression cylinder 22, also comprises: for detecting the checkout gear of panel 1 length and substrate 2 length; Obtain detection of device information, the length value of the length value of substrate 2 and panel 1 is compared with preset value respectively and obtains two points of offsets, two points of offsets are carried out algebraic manipulation and obtains total offset, and the algebraical sum of the movement value of combined standard substrate and panel and total offset calculates the calculation element of substrate 2 to the actual amount of movement of described panel 1 movement; Controlling to draw has the substrate draw frame machine 24 of substrate 2 to move amount of movement, the control device overlapped perpendicular to the center line on long limit perpendicular to center line and the panel 1 on long limit to make substrate 2 (for convenience of description, by substrate perpendicular to the center line on long limit referred to as the center line of substrate, by panel perpendicular to the center line on long limit referred to as the center line of panel, below be called for short by this in embodiment).
The length of substrate 2 and panel 1 can be detected by above-mentioned setting, and to afford redress in substrate 2 moving process value according to the substrate 2 of different length and panel 1, to ensure that the substrate 2 after moving overlaps with the center line perpendicular to length direction of panel 1, thus the dimensional discrepancy of substrate 2 relative to panel 1 is disperseed, dimensional discrepancy by substrate 2 and panel 1 is evenly distributed on two ends, instead of concentrate on one end, thus reduce the gap of substrate 2 and panel 1 end, make gap as far as possible in error allowed band, and then improve the quality of panel assembly.
In addition, add the automation that checkout gear, calculation element and control device can realize this assembling device in the application, reduce the labour intensity of operator, improve the accuracy of operation.
In specific embodiment, this checkout gear is sensor, operationally, this sensor detects the second end face coordinate of panel 1 length, the first end areal coordinate of panel 1 length direction, the coordinate of substrate 2 and substrate 2, and the coordinate obtained is sent to calculation element in the mode of the signal of telecommunication, to realize the automation detecting and calculate, improve detection efficiency, reduce the labour intensity of operator.
In one embodiment, checkout gear is arranged in the frame 5 of air-conditioner indoor unit panel assembly mounting device.
In order to improve the efficiency of detection further, be convenient to differentiation operation, the checkout gear provided in the present embodiment comprises the first detector 31 and the second detector 32 simultaneously.Wherein, measured detected value for the coordinate of the first end face of the length and panel 1 that detect panel 1, and is sent to calculation element by the first detector 31.Measured detected value for the coordinate of the second end face of the length and substrate 2 that detect substrate 2, and is sent to calculation element by the second detector 32.Can be detected respectively substrate 2 and panel 1 by above-mentioned setting.In practical operation, the testing process of two detectors can be carried out simultaneously, to improve detection efficiency, in addition, also two detectors can be opened respectively, avoid waste to reduce.
On the basis of technique scheme, the panel detent mechanism in this air-conditioner indoor unit panel assembly mounting device comprises: the side detent mechanism 11 that the long limit for counter plate 1 positions and for regulating the adjustable positioning mechanism 12 of described panel 1 position.In use, regulate by adjustable positioning mechanism 12 counter plate 1, to make the long limit of panel 1 parallel with the long limit of described substrate 2, and conllinear, complete preconditioning, then positioned by side detent mechanism 11 counter plate 1, rock to prevent panel 1.Concrete restriction is not done, as long as the positioning instant that can realize counter plate 1 can in concrete form the present embodiment of side detent mechanism 11.
The adjustable positioning mechanism 12 provided in further embodiment comprises: the guide cylinder 7 with piston rod 72, be arranged on guide cylinder 7 piston rod 72 end installing plate 8, be arranged on installing plate 8 and the line slideway 9 vertical with piston rod 72 direction of motion of guide cylinder 7, be arranged on line slideway 9 and the mount pad with position adjusting mechanism and the pneumatic-finger be arranged on mount pad, and this pneumatic-finger is above-mentioned pneumatic-finger.
Guide cylinder 7 in above-mentioned detent mechanism and line slideway 9 can make pneumatic-finger realize the motion in orthogonal both direction respectively, guide cylinder 7 can promote piston rod 72 and move, and piston rod 72 drives installing plate 8 and the line slideway 9 that is arranged on installing plate 8 and pneumatic-finger move along the telescopic direction of piston rod 72.And motion that is vertical and piston rod 72 is realized by the position adjusting mechanism be arranged on mount pad, particularly, installing plate 8 is fixedly installed a gripper shoe, gripper shoe offers the through hole passed for adjustment bolt, mount pad is provided with the threaded adjustment hole corresponding with this through hole simultaneously, adjustment bolt passes the through hole in gripper shoe and coordinates with threaded adjustment hole, by the rotation of adjusting bolt, can realize the movement of mount pad on line slideway 9.
The change in location of mount pad after adjustment, is also provided with the lock piece for locking adjustment bolt in the present embodiment.
In order to realize adjusting more accurately, the scale value for showing adjustment position or adjustment bolt rotation angle can also be set on the supporting plate.
Further, also be provided with on installing plate 8 in the present embodiment and position adjusting mechanism can be located at inner lock cover, on this lock cover, band has permission lock, only there are the personnel with adjustment authority just can open lock and cover the position adjustment carrying out mount pad, thus effectively ensure that the stability of product quality.
In one embodiment, above-mentioned pneumatic-finger comprises two jaws 91 be oppositely arranged, also comprise the first pickup folder 92 and the second pickup folder 93, wherein, first pickup folder 92 is arranged on in two jaws 91, and the first restriction protrusion the first pickup folder 92 is provided with for limiting minimum range between two jaws 91, and the first restriction protrusion is between two jaws 91, to realize the restriction to jaw 91 minimum range; Second pickup folder 93 is arranged on another one jaw 91, and when the first restriction protrusion contacts with another one jaw 91 (when the first locator protrusions plays position-limiting action) second pickup folder 93 and the first pickup folder 92 form be suitable for gripping workpiece clamp portion.
Concrete, air-conditioning panel has certain thickness, when the first restriction protrusion contacts with another one jaw 91, the portion that clamps that the second pickup folder 93 and the first pickup folder 92 are formed should just equal or be less than slightly the thickness of air-conditioning panel, so that gripping air-conditioning panel.
The first restriction protrusion is provided with owing to being arranged on the first pickup folder 92 on one of them jaw 91, and the first restriction protrusion is between two jaws 91, two jaws 91 of the pneumatic-finger therefore provided in above-described embodiment are when closed, after another jaw 91 contacts with the first restriction protrusion, distance between two jaws 91 cannot continue to reduce, and now the first pickup folder 92 and the second pickup folder 93 just constitute the portion that clamps being suitable for gripping air-conditioning panel (workpiece), and due to the effect of the first restriction protrusion, the size clamping portion also cannot continue to reduce again, thus make the portion of clamping remain to air-conditioning panel (workpiece) the most suitable clamp in size, this just to effectively prevent due to jaw 91 between too small and air-conditioning panel (workpiece) the is caused destruction of distance.
Additionally provide a kind of assembly method of air-conditioner indoor unit panel assembly in the present embodiment, it comprises the following steps:
Step S1: location.
Positioned by substrate positioning mechanism 21 pairs of substrates 2, positioned by panel detent mechanism counter plate 1 simultaneously, adjustment panel 1 position arrives predeterminated position with the left side in the left side and panel 1 that ensure substrate 2, and distance is X between the two, and namely the movement value of standard substrate and panel is X.Adjustment process for panel 1 regulates by above-mentioned adjustable positioning device 12.
Step S2: correct.
Substrate 2 is transported to substrate straightening mechanism by substrate draw frame machine 24, and by substrate straightening mechanism, substrate 2 is extruded, to make substrate 2 smooth, prevent the rigging error produced because of substrate 2 warpage.When suction means 24 degree of substrates 2 are drawn, the length that guarantee suction means 24 acts on the left side of positional distance substrate 2 is on a substrate 2 preset length, and namely this length is consistent all the time.
Step S3: detect.
For the ease of calculating the length and location of substrate 2 and panel 1, in practical operation, the coordinate system that its X-axis is parallel to the long limit of panel 1 and the long limit of substrate 2 can be set up, and record coordinate.
Detect the length of substrate 2 by checkout gear and this length is denoted as A
1, the length of panel 1 is also denoted as A
2, after having detected, Detection Information sends in the mode of the signal of telecommunication by this checkout gear, so that calculation element obtaining information.
Step S4: calculate.
Calculation element obtains the Detection Information that checkout gear sends, and particularly, comprises the length A of substrate 2
1with the length A of panel 1
2information, then compare with preset value A respectively obtain two points of offsets by being arranged on computing module in the calculation element length to the length of substrate 2 and panel 1, again two points of offsets are carried out algebraic manipulation and obtain total offset, the total offset formula in the computing module in the application is: total offset=[(A
1-A)-(A-A
2)]/2, therefore, the length information of acquisition carries out processing thus obtains total offset by this calculation element.
In addition, the information that this calculation element obtains also comprises the distance X on the left of substrate 2 on the left of distance panel 1, and by calculating substrate 2 relative to the actual amount of movement with described panel 1, and this actual amount of movement=X+[(A
1-A)-(A
2-A)]/2.
By the above formula, total when offset is zero, namely substrate 2 is identical with the length of panel 1, as long as the distance between mobile first end face and the second end face.
When the result of amount of movement is negative value, substrate 2 moves along the negative direction of the X-axis of coordinate system; When the result of amount of movement be on the occasion of time, substrate 2 moves along the positive direction of the X-axis of coordinate system.
Step S5: control substrate and move.
After calculation element calculates amount of movement, this result of calculation is flowed to control device, after this control device receives movable signal, stop mobile after controlling substrate 2 mobile computing end value, now, the center line of substrate 2 and the center line of panel 1 overlap.
Step S6: bonding.
By the extruding of compression cylinder 22, substrate 2 and panel 1 are bonded together.After substrate 2 arrives shift position according to amount of movement, now the center line of substrate 2 overlaps with the center line of panel 1, open compression cylinder 22 to be expressed on panel 1 to make substrate 2, utilize extruding force to make substrate 2 together with the glue bond on panel 1, namely realize the assembling of substrate 2 and panel 1.
The length of substrate 2 and panel 1 can be detected by above-mentioned setting, and to afford redress in substrate 2 moving process value according to the substrate 2 of different length and panel 1, to ensure that the substrate 2 after moving overlaps with the center line perpendicular to length direction of panel 1, thus the dimensional discrepancy of substrate 2 relative to panel 1 is disperseed, dimensional discrepancy by substrate 2 and panel 1 is evenly distributed on two ends, instead of concentrate on one end, thus reduce the gap of substrate 2 and panel 1 end, make gap as far as possible in error allowed band, and then improve the quality of panel assembly.
Provide the method for the length of a kind of length for detecting substrate 2 and panel 1 in one embodiment, particularly, this checkout gear detects two end faces coordinate along its length of substrate 2, then the length of substrate 2 is drawn according to calculating, in like manner, checkout gear detects two end faces coordinate along its length of panel 1, draws the length of panel 1.In practice, also the length of panel 1 is drawn by the distance of the center line to end face that detect panel 1.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. the assembling device of an air-conditioner indoor unit panel assembly, bond for counter plate (1) and substrate (2), this device comprises panel detent mechanism, substrate positioning mechanism (21), substrate draw frame machine (24) and compression cylinder (22), it is characterized in that, also comprises:
For detecting the checkout gear of described panel (1) length and described substrate (2) length;
Obtain described detection of device information, the length value of the length value of described substrate (2) and described panel (1) is compared with preset value respectively and obtains two points of offsets, two points of offsets are carried out algebraic manipulation and obtains total offset, and the movement value of combined standard substrate and standard panel carries out calculating to draw the calculation element of described substrate (2) to the actual amount of movement of described panel (1) movement;
Control absorption and have substrate draw frame machine (24) the mobile amount of movement of described substrate (2), with the control device making described substrate (2) overlap perpendicular to the center line on long limit perpendicular to center line and the described panel (1) on long limit.
2. the assembling device of air-conditioner indoor unit panel assembly according to claim 1, is characterized in that, described checkout gear is sensor.
3. the assembling device of air-conditioner indoor unit panel assembly according to claim 1, is characterized in that, described checkout gear is arranged in the frame (5) of assembling device.
4. the assembling device of the air-conditioner indoor unit panel assembly according to any one of claim 1-3, is characterized in that, described checkout gear comprises:
For first detector (31) of the coordinate of the length and described first end face that detect described panel (1);
For second detector (32) of the coordinate of the length and described second end face that detect described substrate (2).
5. the assembling device of air-conditioner indoor unit panel assembly according to claim 4, is characterized in that, described panel detent mechanism comprises:
For the side detent mechanism (11) that positions the long limit of described panel (1) with for regulating the adjustable positioning mechanism (12) of described panel (1) position.
6. the assembling device of air-conditioner indoor unit panel assembly according to claim 5, is characterized in that, described adjustable positioning mechanism comprises:
There is the guide cylinder (7) of piston rod (72);
Be arranged on the installing plate (8) of described piston rod (72) end;
Be arranged at the line slideway (9) that described installing plate (8) is upper and vertical with piston rod (72) direction of motion of described guide cylinder (7);
Be arranged at described line slideway (9) to go up and the mount pad with position adjusting mechanism and the pneumatic-finger be arranged on described mount pad.
7. the assembling device of air-conditioner indoor unit panel assembly according to claim 6, is characterized in that, described pneumatic-finger comprises:
Two jaws (91) be oppositely arranged;
The first pickup folder (92) on a described jaw (91) disposed therein, described first pickup folder (92) is provided with the first restriction protrusion for limiting minimum range between two described jaws (91), and described first restriction protrusion is positioned between two described jaws (91);
Be arranged on jaw described in another one (91), and second pickup folder (93) in the portion that clamps being suitable for gripping workpiece can be formed with described first pickup folder (92).
8. an assembly method for air-conditioner indoor unit panel assembly, is characterized in that, comprising:
By described substrate positioning mechanism (21), described substrate (2) is positioned, by described panel detent mechanism, described panel (1) is positioned, to make the left side of the left side of described substrate (2) and described panel (1) all arrive predeterminated position, and described movement value is X;
By described substrate draw frame machine (24), described substrate (2) is transported to substrate straightening mechanism to correct described substrate (2), to make described substrate (2) smooth, and ensure limit, the left side preset length of substrate (2) described in the positional distance that described substrate draw frame machine (24) acts on described substrate (2);
Checkout gear detects the length A of described substrate (2)
1with the length A of described panel (1)
2;
Described calculation element obtains A
1and A
2, and the length of the length of described substrate (2) and panel (1) compared with preset value A respectively obtain two points of offsets, and a point offset described in two is carried out algebraic manipulation obtain total offset, described total offset=[(A
1-A)-(A
2-A)]/2,
Described calculation element is by calculating the amount of movement of described substrate (2) relative to described panel (1), described amount of movement=X+[(A
1-A)-(A
2-A)]/2;
It is mobile that control device controls described substrate draw frame machine (24) according to amount of movement, overlaps with the center line of described panel (1) to make the center line of described substrate (2);
Described substrate (2) and described panel (1) bonding is made by the extruding of compression cylinder (22).
9. the assembly method of air-conditioner indoor unit panel assembly according to claim 8, is characterized in that, the length of length and described panel (1) that described checkout gear detects described substrate (2) comprising:
Described checkout gear detects two end faces coordinate along its length of described substrate (2), and draws the length of described substrate (2);
Described checkout gear detects two end faces coordinate along its length of described panel (1), draws the length of described panel (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310424864.1A CN104440070B (en) | 2013-09-17 | 2013-09-17 | Assembly device and method for panel component of air-conditioning indoor unit |
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| CN201310424864.1A CN104440070B (en) | 2013-09-17 | 2013-09-17 | Assembly device and method for panel component of air-conditioning indoor unit |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620863A (en) * | 2017-05-31 | 2018-10-09 | 北京航空航天大学 | A kind of grabbing device and assembly method towards eccentric shaft assembly Automated assembly |
| CN113441935A (en) * | 2020-03-26 | 2021-09-28 | 富鼎电子科技(嘉善)有限公司 | Clamping device |
| CN115255887A (en) * | 2022-07-29 | 2022-11-01 | 马鞍山经纬新能源传动设备有限公司 | Rotary speed reducer assembling device |
| CN116394190A (en) * | 2023-03-30 | 2023-07-07 | 深圳市亿图视觉自动化技术有限公司 | Curved surface screen assembling method and equipment |
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| CN2694158Y (en) * | 2003-11-04 | 2005-04-20 | 珠海格力电器股份有限公司 | Indoor set of air-conditioner |
| KR100758129B1 (en) * | 2006-08-08 | 2007-09-12 | 주식회사 피앤텔 | Apparatus and method for transmitting insert member |
| CN202317620U (en) * | 2011-11-15 | 2012-07-11 | 珠海格力电器股份有限公司 | Panel decorating strip pressing device |
| CN103056635A (en) * | 2012-12-04 | 2013-04-24 | 中国科学院宁波材料技术与工程研究所 | Automatic aligning assembling system of parts |
| CN203471306U (en) * | 2013-09-17 | 2014-03-12 | 珠海格力电器股份有限公司 | Assembly device of panel assembly of air conditioner indoor unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2694158Y (en) * | 2003-11-04 | 2005-04-20 | 珠海格力电器股份有限公司 | Indoor set of air-conditioner |
| KR100758129B1 (en) * | 2006-08-08 | 2007-09-12 | 주식회사 피앤텔 | Apparatus and method for transmitting insert member |
| CN202317620U (en) * | 2011-11-15 | 2012-07-11 | 珠海格力电器股份有限公司 | Panel decorating strip pressing device |
| CN103056635A (en) * | 2012-12-04 | 2013-04-24 | 中国科学院宁波材料技术与工程研究所 | Automatic aligning assembling system of parts |
| CN203471306U (en) * | 2013-09-17 | 2014-03-12 | 珠海格力电器股份有限公司 | Assembly device of panel assembly of air conditioner indoor unit |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108620863A (en) * | 2017-05-31 | 2018-10-09 | 北京航空航天大学 | A kind of grabbing device and assembly method towards eccentric shaft assembly Automated assembly |
| CN113441935A (en) * | 2020-03-26 | 2021-09-28 | 富鼎电子科技(嘉善)有限公司 | Clamping device |
| CN113441935B (en) * | 2020-03-26 | 2022-11-01 | 富鼎电子科技(嘉善)有限公司 | Clamping device |
| CN115255887A (en) * | 2022-07-29 | 2022-11-01 | 马鞍山经纬新能源传动设备有限公司 | Rotary speed reducer assembling device |
| CN116394190A (en) * | 2023-03-30 | 2023-07-07 | 深圳市亿图视觉自动化技术有限公司 | Curved surface screen assembling method and equipment |
| CN116394190B (en) * | 2023-03-30 | 2023-11-07 | 深圳市亿图视觉自动化技术有限公司 | Curved surface screen assembling method and equipment |
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| CN104440070B (en) | 2017-02-22 |
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