A kind of automatic tin welding machine
Technical field
The present invention relates to mechanical equipment technical field, particularly relate to a kind of automatic tin welding machine.
Background technology
Current existing tin soldering machine great majority are all the automatic tin welding machines of three axles or four axles, rotated by X-axis, Y-axis, Z axis and welding direction, scolding tin, ooze rosin time can guarantee comprehensive work, there will not be dead angle to cause quality problems, and then affect the life-span of product.Owing to existing product having the electronic component that various height differs, if flatiron carries out scolding tin with vertical angle, easily scorch the electronic component on side, do not ensure the quality of product, need step to separate, use and manually carry out scolding tin, so just do not realize full-automatic requirement.
Summary of the invention
The present invention provides a kind of automatic tin welding machine for overcoming above-mentioned defect, pass through rotating mechanism, regulate direction and the angle of welding gun scolding tin, realize welding gun freely rotating at 360 degree, horizontal plane and vertical plane 90 degree, thus reach the object of freely welding, avoid the electronic component on solder joint side, guarantee can not scorch the electronic component on side, greatly improve production efficiency, the quality of product can be ensured, reach full-automatic requirement.
For achieving the above object, the present invention adopts following technical scheme.
A kind of automatic tin welding machine, comprise pedestal, described pedestal is provided with frame, X-axis soldering mechanism, Y-axis soldering mechanism, Z axis soldering mechanism, automatic tin bar mechanism, rotating mechanism, actuating unit and controlling organization, described frame and described X-axis soldering mechanism removably connect, described Y-axis soldering mechanism and described pedestal are spirally connected, described Z axis soldering mechanism is arranged on described X-axis soldering mechanism, described Z axis soldering mechanism and described X-axis soldering mechanism removably connect, described automatic tin bar mechanism and described rotating mechanism removably connect with described Z axis soldering mechanism respectively, described controlling organization is arranged at the front of described pedestal, described actuating unit is electrically connected with described controlling organization, described rotating mechanism comprises swivel head and welding gun, described welding gun and described swivel head are spirally connected.
Wherein, described Y-axis soldering mechanism comprises guide rail, guide rails assembling plate, power transmission shaft, sliding connection block and product holder, described guide rail is arranged on described pedestal by guide rails assembling plate, described power transmission shaft is arranged at the bottom of described pedestal, described power transmission shaft and described guide rail are in transmission connection, described sliding connection block is connected with described slide, and described product holder and described sliding connection block are spirally connected, and described actuating unit drives described power transmission shaft.
Wherein, described X-axis soldering mechanism comprises driving-belt, fixed head, guide rails assembling plate and guide rail, described frame has elongated through hole, described fixed head is arranged at described machine frame inside, described guide rails assembling plate is spirally connected through described elongated through hole and described fixed head, described conveyer belt is connected with described fixed head, and described actuating unit drives described conveyer belt.
Wherein, described Z axis soldering mechanism comprises casing, conveyer belt, slide block, guide rails assembling plate and guide rail, described guide rail is fixed in described guide rail fixed plate, described slide block is arranged at the surface of described X-axis soldering mechanism, described slide block is connected with described slide, described conveyer belt is arranged at described casing internal, and described conveyer belt is connected with described casing, and described actuating unit drives described conveyer belt.
Wherein, described Z axis soldering mechanism also comprises a power transmission shaft, and described rotating mechanism also comprises connector, and described power transmission shaft and described connector are rotatably connected with described swivel head respectively, and described connector and described welding gun removably connect.
Wherein, described automatic tin bar mechanism comprises Xi Quan and automatic tin rifle, described Xi Quan and described Z axis soldering mechanism are spirally connected, described Xi Quan is provided with tin silk, described tin silk runs through described automatic tin rifle, described welding gun is provided with geometrical clamp, and the two ends of described geometrical clamp fix described welding gun and described automatic tin rifle respectively.
Wherein, the side of described frame is provided with welding stage fixed head, and described welding stage fixed head and described frame removably connect, and the side of described pedestal is provided with Chui Xi mechanism, and described Chui Xi mechanism and described pedestal removably connect.
Wherein, described actuating unit comprises stepper motor and cylinder, and described stepper motor is arranged in described frame, and described stepper motor and described frame removably connect, and described cylinder is arranged at the bottom of described pedestal.
Wherein, the bottom of described pedestal is also provided with circuit board and PLC, and described PLC is electrically connected with described circuit board, and described pedestal back has USB interface and power interface, and described USB interface is electrically connected with described PLC, and described power interface is electrically connected with described circuit board.
Wherein, described controlling organization comprises control panel and touch-screen, and described control panel is provided with emergency stop switch and gauge tap, and described touch-screen is arranged at the side of described frame, and described gauge tap and described touch-screen are electrically connected with described emergency stop switch.
Beneficial effect of the present invention is: a kind of automatic tin welding machine of the present invention, comprise pedestal, described pedestal is provided with frame, X-axis soldering mechanism, Y-axis soldering mechanism, Z axis soldering mechanism, automatic tin bar mechanism, rotating mechanism, actuating unit and controlling organization, described frame and described X-axis soldering mechanism removably connect, described Y-axis soldering mechanism and described pedestal are spirally connected, described Z axis soldering mechanism is arranged on described X-axis soldering mechanism, described Z axis soldering mechanism and described X-axis soldering mechanism removably connect, described automatic tin bar mechanism and described rotating mechanism removably connect with described Z axis soldering mechanism respectively, described controlling organization is arranged at the front of described pedestal, described actuating unit is electrically connected described rotating mechanism with described controlling organization and comprises swivel head and welding gun, described welding gun and described swivel head are spirally connected.Pass through rotating mechanism, regulate direction and the angle of welding gun scolding tin, realize welding gun freely rotating at 360 degree, horizontal plane and vertical plane 90 degree, thus reach the object of freely welding, avoid the electronic component on solder joint side, ensure the electronic component that can not scorch side, greatly improve production efficiency, the quality of product can be ensured, reach full-automatic requirement.
Accompanying drawing explanation
With accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of a kind of automatic tin welding machine of the present invention.
Fig. 2 is the another structural representation of a kind of automatic tin welding machine of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated, and this is preferred embodiment of the present invention.
Embodiment.
As Fig. 1, shown in Fig. 2, a kind of automatic tin welding machine of the present invention, comprise pedestal 1, described pedestal 1 is provided with frame 2, X-axis soldering mechanism 3, Y-axis soldering mechanism 4, Z axis soldering mechanism 5, automatic tin bar mechanism 6, rotating mechanism 7, actuating unit 8 and controlling organization 9, described frame 2 removably connects with described X-axis soldering mechanism 3, described Y-axis soldering mechanism 4 is spirally connected with described pedestal 1, described Z axis soldering mechanism 5 is arranged on described X-axis soldering mechanism 3, described Z axis soldering mechanism 5 removably connects with described X-axis soldering mechanism 3, described automatic tin bar mechanism 6 and described rotating mechanism 7 removably connect with described Z axis soldering mechanism 5 respectively, described controlling organization 9 is arranged at the front of described pedestal 1, described actuating unit 8 is electrically connected with described controlling organization 9, described rotating mechanism 7 comprises swivel head and welding gun 71, described welding gun 71 is spirally connected with described swivel head.By rotating mechanism 7, regulate direction and the angle of welding gun 71 scolding tin, realize welding gun 71 freely rotating at 360 degree, horizontal plane and vertical plane 90 degree, thus reach the object of freely welding, avoid the electronic component on solder joint side, ensure the electronic component that can not scorch side, greatly improve production efficiency, the quality of product can be ensured, reach full-automatic requirement.
The Y-axis soldering mechanism 4 of the present embodiment comprises guide rail, guide rails assembling plate, power transmission shaft 52, sliding connection block and product holder 41, described guide rail is arranged on described pedestal 1 by guide rails assembling plate, described power transmission shaft 52 is arranged at the bottom of described pedestal 1, described power transmission shaft 52 is in transmission connection with described guide rail, described sliding connection block is connected with described slide, described product holder 41 is spirally connected with described sliding connection block, and described actuating unit 8 drives described power transmission shaft 52.This is arranged through actuating unit 8 and drives seesawing of whole Y-axis soldering mechanism 4, by force structural.
The X-axis soldering mechanism 3 of the present embodiment comprises driving-belt, fixed head, guide rails assembling plate and guide rail, described frame 2 has elongated through hole 31, it is inner that described fixed head is arranged at described frame 2, described guide rails assembling plate is spirally connected with described fixed head through described elongated through hole 31, described conveyer belt is connected with described fixed head, and described actuating unit 8 drives described conveyer belt.This arranges and utilizes conveyer belt to drive X-axis tin soldering machine to move left and right, and be convenient to processing, cost is lower, and stability is high.
The Z axis soldering mechanism 5 of the present embodiment comprises casing 51, conveyer belt, slide block, guide rails assembling plate and guide rail, described guide rail is fixed in described guide rail fixed plate, described slide block is arranged at the surface of described X-axis soldering mechanism 3, described slide block is connected with described slide, it is inner that described conveyer belt is arranged at described casing 51, described conveyer belt is connected with described casing 51, and described actuating unit 8 drives described conveyer belt.This is arranged through actuating unit 8 and drives Z axis soldering mechanism 5 to move up and down, and reliability is high.
The Z axis soldering mechanism 5 of the present embodiment also comprises a power transmission shaft 52, and described rotating mechanism 7 also comprises connector, and described power transmission shaft 52 and described connector are rotatably connected with described swivel head respectively, and described connector and described welding gun 71 removably connect.This is arranged through swivel head and realizes 360 ° of rotations of plane and the rotation of vertical plane 90 °, and stability is high.
The automatic tin bar mechanism 6 of the present embodiment comprises tin circle 61 and automatic tin rifle 62, described tin circle 61 is spirally connected with described Z axis soldering mechanism 5, described tin circle 61 is provided with tin silk, described tin silk runs through described automatic tin rifle 62, described welding gun 71 is provided with geometrical clamp, and the two ends of described geometrical clamp fix described welding gun 71 and described automatic tin rifle 62 respectively.This is arranged draws close welding gun 71 and automatic tin rifle 62 mutually, makes it more reliable when carrying out soldered circuit board.
The side of the frame 2 of the present embodiment is provided with welding stage fixed head 11, and described welding stage fixed head 11 removably connects with described frame 2, and the side of described pedestal 1 is provided with Chui Xi mechanism 12, and described Chui Xi mechanism 12 removably connects with described pedestal 1.The practicality of this setting is high, and Chui Xi mechanism can blow away crossing at scolding tin the waste gas produced in title, and avoid producing harm to operator, protected effect is good, and be convenient for people to use this machine.
The actuating unit 8 of the present embodiment comprises stepper motor 81 and cylinder, and described stepper motor 81 is arranged in described frame 2, and described stepper motor 81 removably connects with described frame 2, and described cylinder is arranged at the bottom of described pedestal 1.This is arranged through motor 81 and provides power with cylinder for whole machinery, realizes the course of work, completes whole product.
The bottom of the pedestal 1 of the present embodiment is also provided with circuit board and PLC, described PLC is electrically connected with described circuit board, described pedestal 1 back has usb 13 and power interface 14, and described usb 13 is electrically connected with described PLC, and described power interface 14 is electrically connected with described circuit board.This is arranged through PLC can write required program for tin soldering machine, is applicable to the automatic welding of multiple circuit board.
The controlling organization 9 of the present embodiment comprises control panel 91 and touch-screen, and described control panel 91 is provided with emergency stop switch and gauge tap, and described touch-screen is arranged at the side of described frame 2, and described gauge tap and described touch-screen are electrically connected with described emergency stop switch.This is arranged through touch-screen and operates tin soldering machine, and the emergency stop switch of setting promotes the safety of user, practical.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.