CN104438211A - Precise ultrasonic full-automatic washing and rust preventing system for tapered roller - Google Patents
Precise ultrasonic full-automatic washing and rust preventing system for tapered roller Download PDFInfo
- Publication number
- CN104438211A CN104438211A CN201410595243.4A CN201410595243A CN104438211A CN 104438211 A CN104438211 A CN 104438211A CN 201410595243 A CN201410595243 A CN 201410595243A CN 104438211 A CN104438211 A CN 104438211A
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- district
- conveyer belt
- spray
- cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2240/00—Type of materials or objects being cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a precise ultrasonic full-automatic washing and rust preventing system for a tapered roller. The precise ultrasonic full-automatic washing and rust preventing system for the tapered roller comprises a machine frame and a conveyer belt, wherein the conveyer belt is installed at the upper end of the conveyer belt, and an air-drying area A, a spraying area A, an air-drying area B, an ultrasonic washing area, a spraying area B, a drying area A, a rust prevention area and a drying area B are distributed on the conveyer belt in the extension direction of the conveyer belt in sequence. The precise ultrasonic full-automatic washing and rust preventing system for the tapered roller has the advantages that when the roller is washed through the system, the roller can be washed through different procedures, and an extremely good washing effect is achieved.
Description
Technical field
The present invention relates to a kind of bearing roller production equipment, particularly a kind of precision tapered roller ultrasonic full-automatic cleaning rust-proof system.
Background technology
Bearing is the important foundation parts of all kinds of mechanized equipment, and its precision, performance, life and reliability play conclusive effect to the precision of main frame, performance, life and reliability.In engineering goods, bearing belongs to high-precision product, not only need the comprehensive support of the subjects such as mathematics, physics theory, and need material science, heat treatment technics, Precision Machining and measuring technique, Numeric Control Technology and the effective subjects such as numerical method and powerful computer technology to serve for it, therefore bearing is again a product representing national science and technology strength.
In the last few years, world-famous enterprise entered Chinese bearing market one after another and set up production base, as the NSK company, NTN company etc. of SKF group of Sweden, German Schaeffler Group, U.S.'s The Timken Company, Japan.These companies are not only the whole world and manage, and are that the whole world manufactures, and they rely on brand, equipment, technology, fund and production-scale advantage, expand keen competition with domestic bearing enterprise.Therefore, domestic enterprise wants and external advanced bearing brand competition, even surmounts, and also needs the road for development of experience a very long time in technology etc.
Wherein, roller belongs to the most important components that rolling element and steel ball are both bearing, be also that bearing industry uses maximum rolling elements, and the quality of roller directly affects bearing quality.
In the production procedure of roller, need through multiple working procedures such as hard grind, ball basal plane mill, super grinding, cleanings.In the cleaning process of roller, also as required it is eliminated rust, the process such as degaussing, and when commercially equipment cleans roller at present, after cleaning completes, the wash oil that roller surface covers, the amount of antirust oil can not well control, and cleaning performance is not good.
Summary of the invention
The technical problem to be solved in the present invention is to provide the good precision tapered roller ultrasonic full-automatic cleaning rust-proof system of a kind of cleaning performance.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of precision tapered roller ultrasonic full-automatic cleaning rust-proof system, and its innovative point is: comprise frame, conveyer belt;
Described conveyer belt is arranged on the upper end of frame, is distributed with air-dry district A, spray district A, air-dry district B, ultrasonic cleaning district, spray district B, baking zone A, antirust district and baking zone B successively on the conveyor belt along its bearing of trend.
Further, described air-dry district A is made up of jointly several fan be set up in parallel; Described spray district A is identical with the structure of spray district B, forms by several spray nozzle A, and spray nozzle A ejection is wash oil; Described air-dry district B is the nozzle A of a prolate, and the air inlet of nozzle A is connected with blower fan; Described ultrasonic cleaning district comprises four supersonic wave cleaning machines, throughput direction along conveyer belt is followed successively by a supersonic cleaning machine, No. two supersonic cleaning machines, No. three supersonic cleaning machines and No. four supersonic cleaning machines, and the position that conveyer belt is positioned at place of ultrasonic cleaning district is all immersed in wash oil; Described baking zone A is similar to the structure of baking zone B, by several along tape transport direction and the nozzle B of the prolate of column distribution composition, and nozzle B ejection wind be hot blast; Described antirust district is made up of several spray nozzle B, and spray nozzle B ejection is antirust oil.
Further, described frame is also provided with a guard shield, and spray district A, air-dry district B, ultrasonic cleaning district, spray district B, baking zone A, antirust district and baking zone B are all in guard shield inside, air-dry district A is positioned at the outside of guard shield.
Further, the vibration frequency of a described supersonic cleaning machine, No. two supersonic cleaning machines, No. three supersonic cleaning machines and No. four supersonic cleaning machines speeds gradually.
Further, the discharge port end of described conveyer belt is also placed with the nylon block of backgauge, and the length of nylon block is identical with the width of conveyer belt.
The invention has the advantages that: the supersonic wave cleaning machine utilizing four amplitudes different cleans the roller passed through, the foreign material of roller surface attachment can well be removed; Simultaneously by controlling the transporting velocity of conveyer belt, carry out the content of the antirust oil of adjustment roll sub-surface attachment freely; In the process utilizing this device to clean roller, the operation different by each is cleaned roller, thus can reach good cleaning performance.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of precision tapered roller ultrasonic full-automatic cleaning rust-proof system of the present invention.
Detailed description of the invention
Schematic diagram is as shown in Figure 1 known, and precision tapered roller ultrasonic full-automatic cleaning rust-proof system of the present invention comprises frame 18, conveyer belt.
Conveyer belt is arranged on the upper end of frame 18, air-dry district A, spray district A, air-dry district B, ultrasonic cleaning district, spray district B, baking zone A, antirust district and baking zone B is distributed with successively on the conveyor belt along its bearing of trend, frame 18 is also provided with a guard shield 17, and spray district A, air-dry district B, ultrasonic cleaning district, spray district B, baking zone A, antirust district and baking zone B are all in the inside of guard shield 17, air-dry district A is positioned at the outside of guard shield 17.
Air-dry district A is made up of jointly several fan be set up in parallel, and the air port of fan faces conveyer belt, and fan is fixed on the upper end of frame 18 by fan mounting cup 1.
Spray district A is identical with the structure of spray district B, form by several spray nozzle A5, spray nozzle A5 distributes successively along the throughput direction of conveyer belt, and the interior ejection of spray nozzle A5 is wash oil, spray nozzle A5 is fixed on guard shield 17 by spray nozzle fixed cover A4, spray nozzle A5 applies pressure by the motor A2 being arranged on guard shield 17 upper end, thus ejection wash oil.
Air-dry district B is that the air inlet of the nozzle A of a prolate, nozzle A is connected with blower fan A3, and blower fan A3 is arranged on the upper end of guard shield 17.
Ultrasonic cleaning district comprises four supersonic wave cleaning machines, throughput direction along conveyer belt is followed successively by a supersonic cleaning machine 7, No. two supersonic cleaning machines 8, No. three supersonic cleaning machines 9 and No. four supersonic cleaning machines 10, and the position that conveyer belt is positioned at place of ultrasonic cleaning district is all immersed in wash oil, a supersonic cleaning machine 7, No. two supersonic cleaning machines 8, the amplitude of No. three supersonic cleaning machines 9 and No. four supersonic cleaning machines 10 is regulated by the switch board 6 being arranged on guard shield 17 upper end, and a supersonic cleaning machine 7, No. two supersonic cleaning machines 8, the vibration frequency of No. three supersonic cleaning machines 9 and No. four supersonic cleaning machines 10 speeds gradually.
Baking zone A is similar to the structure of baking zone B, by several along tape transport direction and the nozzle B 13 of the prolate of column distribution form, and nozzle B 13 spray wind be hot blast, dry go B also to comprise the tuyere 16 of the prolate that is connected with blower fan B12.
Antirust district is made up of several spray nozzle B14, spray nozzle B14 distributes successively along the throughput direction of conveyer belt, and spray nozzle B14 ejection is antirust oil, spray nozzle B14 is fixed on guard shield 17 by spray nozzle mounting cup B15, spray nozzle B14 applies pressure by the motor B11 being arranged on guard shield 17 upper end, thus ejection antirust oil.
Also be placed with the nylon block of backgauge at the discharge port end of conveyer belt, and the length of nylon block is identical with the width of conveyer belt.
In the process that roller is cleaned, roller to be cleaned is placed on conveyer belt, first roller is first by air-dry district A, fan is utilized to dry up process to roller surface, simultaneously in air-dry district A, complete the degaussing process to roller, then roller can by spray district A, now, wash oil is utilized to carry out prerinse process to roller, again by air-dry district B, the wash oil that roller surface adheres to is dried up, again by ultrasonic cleaning district, the supersonic cleaning machine utilizing four amplitudes to increase gradually is successively by the Impurity removal of roller surface, and then by baking zone A, drying and processing is carried out to roller, and then spray antirust oil by the surface of antirust district to roller, simultaneously, can be according to actual needs, regulate the transporting velocity of carrying and treating, thus control the content of the antirust oil of roller surface, baking zone B is finally utilized to carry out drying and processing to roller, complete the cleaning of a whole set of roller.When getting roller, nylon block can be utilized as required to block from baking zone B unnecessary roller out.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (5)
1. a precision tapered roller ultrasonic full-automatic cleaning rust-proof system, is characterized in that: comprise frame, conveyer belt;
Described conveyer belt is arranged on the upper end of frame, is distributed with air-dry district A, spray district A, air-dry district B, ultrasonic cleaning district, spray district B, baking zone A, antirust district and baking zone B successively on the conveyor belt along its bearing of trend.
2. precision tapered roller ultrasonic full-automatic cleaning rust-proof system according to claim 1, is characterized in that: described air-dry district A is made up of jointly several fan be set up in parallel; Described spray district A is identical with the structure of spray district B, forms by several spray nozzle A, and spray nozzle A ejection is wash oil; Described air-dry district B is the nozzle A of a prolate, and the air inlet of nozzle A is connected with blower fan; Described ultrasonic cleaning district comprises four supersonic wave cleaning machines, throughput direction along conveyer belt is followed successively by a supersonic cleaning machine, No. two supersonic cleaning machines, No. three supersonic cleaning machines and No. four supersonic cleaning machines, and the position that conveyer belt is positioned at place of ultrasonic cleaning district is all immersed in wash oil; Described baking zone A is similar to the structure of baking zone B, by several along tape transport direction and the nozzle B of the prolate of column distribution composition, and nozzle B ejection wind be hot blast; Described antirust district is made up of several spray nozzle B, and spray nozzle B ejection is antirust oil.
3. precision tapered roller ultrasonic full-automatic cleaning rust-proof system according to claim 1, it is characterized in that: described frame is also provided with a guard shield, and spray district A, air-dry district B, ultrasonic cleaning district, spray district B, baking zone A, antirust district and baking zone B are all in guard shield inside, air-dry district A is positioned at the outside of guard shield.
4. precision tapered roller ultrasonic full-automatic cleaning rust-proof system according to claim 2, is characterized in that: the vibration frequency of a described supersonic cleaning machine, No. two supersonic cleaning machines, No. three supersonic cleaning machines and No. four supersonic cleaning machines speeds gradually.
5. precision tapered roller ultrasonic full-automatic cleaning rust-proof system according to claim 1, is characterized in that: the discharge port end of described conveyer belt is also placed with the nylon block of backgauge, and the length of nylon block is identical with the width of conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410595243.4A CN104438211B (en) | 2014-10-30 | 2014-10-30 | A kind of precision tapered roller ultrasonic full-automatic cleaning rust-proof system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410595243.4A CN104438211B (en) | 2014-10-30 | 2014-10-30 | A kind of precision tapered roller ultrasonic full-automatic cleaning rust-proof system |
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| Publication Number | Publication Date |
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| CN104438211A true CN104438211A (en) | 2015-03-25 |
| CN104438211B CN104438211B (en) | 2016-04-20 |
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| CN201410595243.4A Active CN104438211B (en) | 2014-10-30 | 2014-10-30 | A kind of precision tapered roller ultrasonic full-automatic cleaning rust-proof system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106968991A (en) * | 2017-05-12 | 2017-07-21 | 广东泛仕达机电有限公司 | A kind of processing method of the anti-corrosion, scale-inhibiting of canned motor pump |
| CN107470212A (en) * | 2017-07-19 | 2017-12-15 | 兰溪市顺光园艺技术有限公司 | Bearing roller cleaning equipment |
| CN109365369A (en) * | 2018-11-29 | 2019-02-22 | 上海永太汽车零部件有限公司 | A kind of metal parts cleaning method |
| CN111112220A (en) * | 2019-11-28 | 2020-05-08 | 中国水产科学研究院南海水产研究所 | Efficient ultrasonic cleaning device and method for mariculture netting |
| CN112718695A (en) * | 2021-02-01 | 2021-04-30 | 深圳市普乐华科技有限公司 | Full-automatic ultrasonic cleaning machine |
| CN113020083A (en) * | 2021-04-07 | 2021-06-25 | 浙江立群汽车配件制造有限公司 | Automatic cleaning and grease injecting equipment for cross shaft |
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| CN101966524A (en) * | 2010-09-01 | 2011-02-09 | 杭州杭氧股份有限公司 | Automatic cleaning method and device for aluminium alloy composite boards |
| CN202123076U (en) * | 2011-06-16 | 2012-01-25 | 江苏力星通用钢球股份有限公司 | Helical drum type washing combination device for unthreaded steel balls |
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| CN103909073A (en) * | 2014-03-12 | 2014-07-09 | 安徽利达汽车轴承制造有限公司 | Bearing part cleaning equipment |
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2014
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Patent Citations (9)
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| JP2000199519A (en) * | 1999-01-04 | 2000-07-18 | Sankyo Seiki Mfg Co Ltd | Washing method of dynamic pressure bearing |
| CN101966524A (en) * | 2010-09-01 | 2011-02-09 | 杭州杭氧股份有限公司 | Automatic cleaning method and device for aluminium alloy composite boards |
| CN202123076U (en) * | 2011-06-16 | 2012-01-25 | 江苏力星通用钢球股份有限公司 | Helical drum type washing combination device for unthreaded steel balls |
| CN102698978A (en) * | 2012-05-31 | 2012-10-03 | 江苏力星通用钢球股份有限公司 | Miniature precision steel ball cleaning and polishing automatic production line |
| CN203209380U (en) * | 2013-04-26 | 2013-09-25 | 江苏力星通用钢球股份有限公司 | Cleaning machine for finished steel balls of hubs |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106968991A (en) * | 2017-05-12 | 2017-07-21 | 广东泛仕达机电有限公司 | A kind of processing method of the anti-corrosion, scale-inhibiting of canned motor pump |
| CN107470212A (en) * | 2017-07-19 | 2017-12-15 | 兰溪市顺光园艺技术有限公司 | Bearing roller cleaning equipment |
| CN109365369A (en) * | 2018-11-29 | 2019-02-22 | 上海永太汽车零部件有限公司 | A kind of metal parts cleaning method |
| CN111112220A (en) * | 2019-11-28 | 2020-05-08 | 中国水产科学研究院南海水产研究所 | Efficient ultrasonic cleaning device and method for mariculture netting |
| CN112718695A (en) * | 2021-02-01 | 2021-04-30 | 深圳市普乐华科技有限公司 | Full-automatic ultrasonic cleaning machine |
| CN112718695B (en) * | 2021-02-01 | 2023-01-20 | 深圳市普乐华科技有限公司 | Full-automatic ultrasonic cleaning machine |
| CN113020083A (en) * | 2021-04-07 | 2021-06-25 | 浙江立群汽车配件制造有限公司 | Automatic cleaning and grease injecting equipment for cross shaft |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104438211B (en) | 2016-04-20 |
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