CN104434989B - Mantis egg-case integration processing technology - Google Patents
Mantis egg-case integration processing technology Download PDFInfo
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- CN104434989B CN104434989B CN201410637861.0A CN201410637861A CN104434989B CN 104434989 B CN104434989 B CN 104434989B CN 201410637861 A CN201410637861 A CN 201410637861A CN 104434989 B CN104434989 B CN 104434989B
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Abstract
Disclosed by the invention is mantis egg-case integration processing technology, mainly solves the problems, such as that mantis egg-case is relatively low using drying concocting method yield after steaming in the prior art and extremely waste of energy.The present invention includes（1）The mantis egg-case that thickness is uniformly laid with is handled by the microwave that frequency is 2450 ± 50MHz, processing time is 3min~10min；（2）The moisture in mantis egg-case is baked out using the waste heat in mantis egg-case after microwave treatment, the moisture baked out is then pumped by exhaust fan；（3）Detect mantis egg-case in water content Shi Fou≤13%, if its Han Shui Liang≤13% by cold front heavy rain after pack；If water content>13%, then by heated-air drying to Han Shui Liang≤13% after, then pass through after cold front heavy rain pack.The present invention have many advantages, such as it is easy to operate, energy saving, effectively improve product yield.
Description
Technical field
The present invention relates to a kind of processing technologys, and in particular to be mantis egg-case integration processing technology.
Background technology
Mantis egg-case is Mantidae insect Chinese mantid Tenodera sinensisi Saussure, maculated mantis Statilia
The drying ootheca of maculata (Thurlberg) or hierodula patellifera Hierodula patellifera (Servi11e).Above three
The dry ootheca of kind practises title " the group egg capsule of a mantis ", " the long egg capsule of a mantis " and " the black egg capsule of a mantis " respectively.
《Chinese Pharmacopoeia》The harvesting and processing method of 2010 editions processing procedures narration mantis egg-cases is：" late autumn to secondary spring collects, and removes
Decontamination is steamed to worm's ovum after death, dry ".And it is described in Preparation process method behind：" decontamination steams saturating, drying.With
When smash to pieces ".It is not difficult to see from it that mantis egg-case ought to be carried out at source steaming inactivation and is advisable, and realistic situation is：Mantis egg-case is open country
Raw medicinal herbs resource, source is more and more rare, and manpower harvesting cost increases year by year in addition, and the picking cost of mantis egg-case is increasing,
And many peasant households itself also do not have the condition of drying after steaming, some peasant households are dry in time after steaming, and cause mantis egg-case nigrescence change
Matter, it is not pharmaceutically acceptable, so existing Chinese medicine medicine materical crude slice is from the mantis egg-case that the mantis egg-case bought in peasant household's hand is not after steaming dead worm's ovum.
And for energy saving or raising yield, some prepared slices of Chinese crude drugs processing enterprises keep in the mantis egg-case bought,
It is convenient for using solar drying after next year steam treatment；Or mantis egg-case is dried using external heat source.It is waited for when using temporary
When the mode of next year solar drying, during temporary, such prepared slices of Chinese crude drugs processing enterprise is because in the mantis egg-case bought sometimes
Moisture content is excessively high, is easy to cause egg hatch at dung beetle, or rotten nigrescence, not pharmaceutically acceptable, not only affects drug safety, but also cause pole
The big wasting of resources.And when using external heat source drying, then it is susceptible to and dries excessively or do not dry phenomenon.
And since mantis egg-case is the resources of natural crude drugs, source is more and more rare, and manpower harvesting cost increases year by year in addition,
The picking cost of mantis egg-case is increasing, and due to drying concocting method yield after traditional steaming between 65-75%, thus close
Mantis egg-case price soars all the way within 2 years, rises all the way to every public 500 yuan or so from 60 yuan/kilogram originally.Therefore sought one kind both
Energy concocting method that is energy saving and can improving product yield is particularly important.
In addition, traditional handicraft includes artificial loading, steaming, discharging, upper baking vehicle, drying, goes out to dry the techniques such as vehicle, it is time-consuming,
Labor intensity is big, and steam the when of taking the dish out of the pot be more easy to occur scald operating personnel phenomena such as, while because mantis egg-case be animal kind medicine
Material, and because the operation link of traditional concocting method increases, the chance of mantis egg-case processed product secondary pollution is increased, to make big gun
Product period of storage shortens or goes mouldy, the storage of unfavorable processed product.
Invention content
It is an object of the invention to solve mantis egg-case in the prior art, using drying after steaming, concocting method yield is relatively low and pole
The problem of its waste of energy, provide it is a kind of can mantis egg-case integration processing technology that is energy saving but also improving product yield.
To solve disadvantages mentioned above, technical scheme is as follows：
Mantis egg-case integration processing technology, which is characterized in that include the following steps：
（1）The mantis egg-case that thickness is uniformly laid with is handled by the microwave that frequency is 2450 ± 50MHz, processing time
For 3min~10min；
（2）The moisture in mantis egg-case is baked out using the waste heat in mantis egg-case after microwave treatment, is then taken out by exhaust fan
Remove the moisture baked out；
（3）Detect mantis egg-case in water content Shi Fou≤13%, if its Han Shui Liang≤13% by cold front heavy rain after wrap
Dress；If water content>13%, then by heated-air drying to Han Shui Liang≤13% after, then pass through after cold front heavy rain pack.
The present invention replaces steaming technique with microwave, is instantaneously heated up by microwave by the protein high-temperature inactivation in worm's ovum,
And kill harmful bacterium and virus；Meanwhile the heat generated when being rapidly heated in time using microwave can effectively will be in mantis egg-case
Moisture content bake out, recycle exhaust fan take away the moisture content baked out.And then makes the present invention in inactivation protein and kill harmful bacteria
While with virus, can effectively it achieve the effect that dry.Meanwhile the present invention also has having an unexpected effect, that is, uses microwave
When sterilizing and drying, present invention also avoids tradition to steam the case where active ingredient is lost in mantis egg-case in technique, greatly
Improve product quality.
And the present invention handles 3min~10min, the processing using the microwave that frequency is 2450 ± 50MHz to mantis egg-case
When microwave in time and under processing frequency acts on mantis egg-case, the heat that instantaneous heating generates inside mantis egg-case has not only been only capable of
Effect inactivation protein and killing harmful bacteria and virus, moreover it is possible to maximumlly take away the moisture inside mantis egg-case, and then greatly
The required energy and time, cost-effective when ground saving drying.Also, under the treatment conditions, the present invention can't be to mantis egg-case
Inside active ingredient damage, solve the problems, such as in the prior art use heat source drying when be easily damaged mantis egg-case, effectively
Product yield is improved, within the processing time and under processing frequency, yield of the invention can reach 90% or more.
Mantis egg-case after present invention sterilization, drying and traditional specific active ingredient for steaming the mantis egg-case that technique is prepared
Data are as shown in the table：
Meanwhile it being additionally provided with hot air drying step after exhausting step, which is optional step, is walked according to exhausting
The water content of mantis egg-case is determined after rapid.
If also there is extra aqueous vapor, by the mantis egg-case after exhausting step inside the mantis egg-case after exhausting step
It is sent directly into hot air drying step, you can efficiently use the heat of the mantis egg-case internal residual after exhausting step, then pass through heat
Hot wind in wind drying steps carries out heating, drying to mantis egg-case, and which not only being capable of effectively save mantis egg-case inside waste heat
The partial energy, while the energy saving effect for ensureing drying, moreover it is possible to the time required in effectively save drying process, greatly
Cost is saved in ground.
It is evenly heated dry and effectively by the protein high-temperature inactivation in all worm's ovums and kills harmful thin to reach
The purpose of bacterium and virus, the step（1）In the thickness of mantis egg-case that is uniformly laid be one layer.
Further, the step（1）In mantis egg-case by transmission belt transport at microwave treatment position by microwave into
Row is handled, and the length at microwave treatment is 2~5m.
Further, described to pass through step（1）Treated, and mantis egg-case is transported by transmission belt at exhaust fan position
Pump moisture.
Still further, described pass through step（2）It pumps the mantis egg-case after moisture and heated-air drying is transported by transmission belt
Place, if pumping Han Shui Liang≤13% of mantis egg-case after moisture, is not turned on hot wind, it is cold directly to transport cold wind by transmission belt
But place is cooled down；If pumping the water content of mantis egg-case after moisture>13%, then hot wind is opened, mantis egg-case is carried out by hot wind
It is dry, after drying when Han Shui Liang≤13%, is then transported by transmission belt and cooled down at cold front heavy rain.
The present invention is by all parametrization, the integrations of the cumbersome not easily-controllable technique of mantis egg-case, by the setting of transmission belt, effectively
Material being expected from above to, finished product rewinding integrally synthesizes, makes that the operation is more convenient, and can effectively avoid manually between mantis egg-case
Time of contact, and then effectively reduce the probability polluted again.
Compared with prior art, the present invention haing the following advantages and advantageous effect：
1, the present invention inactivate protein and kill harmful bacteria and virus while, can effectively achieve the effect that it is dry,
And present invention also avoids tradition to steam the case where active ingredient is lost in steam in mantis egg-case in technique, greatly carries
High yield quality；
2, mantis egg-case causes worm's ovum to inactivate immediately through the TRANSIENT HIGH TEMPERATURE in short-term that microwave generates in the present invention, and can kill mulberry Piao
Harmful bacteria in octopus and virus, and effectively dried by the waste heat after microwave during killing harmful bacterium and virus
Moisture in mantis egg-case, has greatly saved the energy, improves product yield, and product yield can reach 90% or more；If with every
Kilograms of 600 yuan calculating, per kilogram finished product can reduce cost 600*（90%-70%）=120 yuan, social benefit is very considerable；
When 3, being processed to mantis egg-case using the method for the present invention, together by complicated cumbersome operational set, mitigate
Labor intensity；Simultaneously be effectively ensured mantis egg-case raw material from be fed to discharging all parametrization, integration, and then reduce operation ring
Section effectively prevents caused secondary pollution during original production equipment use, increases the period of storage of mantis egg-case finished product；
4, the present invention has many advantages, such as that saving of labor, time saving, labor intensity is low, easily controllable, low energy consumption, safe.
Description of the drawings
Fig. 1 is the overall structure diagram of system in the method for the present invention.
Wherein, the corresponding parts title of reference numeral is in figure：
1- automatic charging machines, 2- transmission belts, 3- microwave sections, 4- exhausting sections, 5- hot blasting sections, 6- cold wind sections,
7- automatic material receptacles.
Specific implementation mode
With reference to embodiment and its attached drawing, the present invention is described in further detail, but embodiments of the present invention
It is without being limited thereto.
Embodiment 1
Mantis egg-case integration processing technology, includes the following steps：
（1）Mantis egg-case that thickness is uniformly laid with is handled by the microwave that frequency is 2450MHz, processing time is
3min~10min；The laying depth of mantis egg-case can adjust in this step, be done to the microwave time according to different mantis egg-case thickness
Corresponding adjustment.
That is, in the present invention when mantis egg-case uses a layer thickness, which is preferably arranged to 3min.When mantis egg-case
When laying depth is arranged to two layers, which is then preferably arranged to 5min.The laying depth of mantis egg-case is excellent in the present embodiment
Choosing is set as one layer, can effectively make all mantis egg-cases that can obtain consistent processing in the case of one layer, and then ensure product
Shape and consistence of composition.
And by the microwave treatment under said frequencies, effectively in reaching the protein in inactivating worm's ovum, killing mantis egg-case
While harmful bacteria and virus, uniform drying is effectively ensured and disposably meets the requirements, improve product yield and avoids micro-
Wave damages active ingredient in mantis egg-case.
（2）The moisture in mantis egg-case is baked out using the waste heat in mantis egg-case after microwave treatment, is then taken out by exhaust fan
Remove the moisture baked out；
（3）Using water content Shi Fou≤13% in SH-8B near infrared online moisture teller on-line checking mantis egg-cases, such as
Its Han Shui Liang≤13% item of fruit after cold front heavy rain by packing；If water content>13%, then pass through heated-air drying to water content
After≤13%, then by being packed after cold front heavy rain.
The present invention passes through step（2）Waste heat and step after middle microwave treatment in mantis egg-case（3）Middle hot air drying step phase
In conjunction with, effectively by the water content in mantis egg-case be reduced to 13% hereinafter, can greatly save simultaneously it is dry needed for the energy, effect ten
Divide notable.
Embodiment 2
Difference lies in the present embodiment optimizes procedure of processing to the present embodiment, in the equipment in the present embodiment with embodiment 1
Increase the setting of transmission belt, the concrete structure of device therefor is as shown in Figure 1 in the present embodiment.
The concrete structure of device therefor is in the present embodiment：It is arranged in transmission belt 2 and is sequentially arranged along transmission direction
Microwave section 3, exhausting section 4, hot blasting section 5 and cold wind section 6；2 front end of transmission belt is then provided with automatic charging machine 1, the biography
2 rear end of defeated band is then provided with automatic material receptacle 7, as shown in Figure 1.
It is provided with microwave generator in the microwave section 3, the microwave that frequency is 2500MHz can be sent out；It is set in the exhausting section 4
It is equipped with exhaust fan, for pumping the air containing a large amount of aqueous vapors；Air-heater, exhausting section 4 and heat are provided in the hot blasting section 5
SH-8B near infrared online moisture tellers are additionally provided between wind wind section 5, for detecting moisture immediately；Air-heater is for blowing out
Mantis egg-case is further dried in hot wind；The cold wind section 6 is then provided with air-cooler, for being cooled down to mantis egg-case.
Specific works step in the present embodiment is as follows：
（1）Mantis egg-case is placed in transmission belt 2 by automatic charging machine 1, by the transmitting effect of transmission belt 2, by mantis egg-case
It is transported in microwave section 3.
（2）Microwave is effectively sent out by the microwave generator in microwave section 3, the effect being rapidly heated by microwave is by worm's ovum
In protein high-temperature inactivation, and kill the germ in mantis egg-case and virus.Simultaneously by the heat after heating effectively by mulberry Piao
Moisture evaporation in octopus comes out.
（3）Mantis egg-case after microwave treatment is transported to by transmission belt 2 in exhausting section 4, by being taken out in exhausting section 4
The effect of wind turbine effectively takes the moisture evaporated in mantis egg-case away.
（4）Then mantis egg-case is transported in hot blasting section 5 by transmission belt 2, by setting hot blasting section 5 it
Preceding SH-8B near infrared onlines moisture teller carries out on-line checking to moisture；
As the Han Shui Liang≤13% of mantis egg-case in exhausting section 4, then the air-heater being not turned in hot blasting section 5 passes through biography
Defeated band 2 is transported in cold wind section 6, by being packed after the air-cooler cooling in cold wind section 6；
When the water content of mantis egg-case in exhausting section 4>When 13%, then the air-heater in hot blasting section 5 is opened, hot wind is passed through
The hot wind of machine blowout dries mantis egg-case again, after being dried to Han Shui Liang≤13% of mantis egg-case, then is sent by transmission belt 2
Enter cooling in cold wind section 6, cooling completely rear packaging.
The length of the microwave section 2 is preferably arranged to 3m in the present embodiment, and the microwave frequency which sends out is
The transmission speed of 2500MHz, the transmission belt 2 are 0.5m/min.
Setting through this embodiment can effectively avoid the security risk scalded when manual operation, while pass through this
The setting of embodiment makes original steam complicated cumbersome operating process in technique and gathers together, alleviates labor intensity；And effectively
Guarantee mantis egg-case raw material effectively prevents original life from discharging all parametrization, integration, and then reduction operation link is fed to
Secondary pollution caused by equipment use in the process is produced, the period of storage of mantis egg-case finished product is increased.
Embodiment 3
The present embodiment is the parameter that microwave is had modified on the basis of embodiment 2, and microwave frequency is set as in the present embodiment
2400MHz, microwave time are 10min.
Embodiment 4
The present embodiment is the control experiment of Examples 1 to 3, the method one in method and embodiment 2 used in this implementation
Sample, difference are frequency and the time of microwave, and the frequency of the microwave is 3000MHz in the present embodiment, and the time of the microwave is
10min。
The mantis egg-case that step in through this embodiment is produced steams the mulberry that technique productions go out through repeated detection and tradition
The egg capsule of a mantis is compared, and has many advantages, such as that storage time is long, drug effect is high, yield is good, the specific data for the mantis egg-case that repeated detection obtains
As shown in table 1.
Table 1
Above-described embodiment is merely a preferred embodiment of the present invention, and it is not intended to limit the protection scope of the present invention, as long as using
The design principle of the present invention, and the non-creative variation worked and made is carried out on this basis, it should all belong to the present invention's
Within protection domain.
Claims (5)
1. mantis egg-case integration processing technology, which is characterized in that include the following steps：
（1）Mantis egg-case that thickness is uniformly laid with is handled by the microwave that frequency is 2450 ± 50MHz, processing time is
3min~10min；
（2）The moisture in mantis egg-case is baked out using the waste heat in mantis egg-case after microwave treatment, baking is then pumped by exhaust fan
The moisture gone out；
（3）Detect mantis egg-case in water content Shi Fou≤13%, if its Han Shui Liang≤13% by cold front heavy rain after packaging be
It can；If water content>13%, then by heated-air drying to Han Shui Liang≤13% after, then pass through after cold front heavy rain pack.
2. mantis egg-case integration processing technology according to claim 1, it is characterised in that：The step（1）In uniformly spread
If mantis egg-case thickness be one layer.
3. mantis egg-case integration processing technology according to claim 2, it is characterised in that：The step（1）In mulberry Piao
Octopus is transported by transmission belt and is handled by microwave at microwave treatment position, and the length at microwave treatment is 2~5m.
4. mantis egg-case integration processing technology according to claim 3, it is characterised in that：It is described to pass through step（1）Processing
Mantis egg-case afterwards is transported by transmission belt and pumps moisture at exhaust fan position.
5. mantis egg-case integration processing technology according to claim 4, it is characterised in that：It is described to pass through step（2）It pumps
Mantis egg-case after moisture is transported by transmission belt at heated-air drying, if pumping Han Shui Liang≤13% of mantis egg-case after moisture,
It is not turned on hot wind, is directly transported by transmission belt and is cooled down at cold front heavy rain；If pumping the aqueous of mantis egg-case after moisture
Amount>13%, then hot wind is opened, mantis egg-case is dried by hot wind, after drying when Han Shui Liang≤13%, then passes through transmission belt
It transports and is cooled down at cold front heavy rain.
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104027361A (en) * | 2014-05-23 | 2014-09-10 | 大连医科大学 | Mantis egg-case extract, extraction method and application of mantis egg-case extract in preparation of antibacterial drugs |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104027361A (en) * | 2014-05-23 | 2014-09-10 | 大连医科大学 | Mantis egg-case extract, extraction method and application of mantis egg-case extract in preparation of antibacterial drugs |
Non-Patent Citations (2)
| Title |
|---|
| "桑螵蛸炮制历史沿革及现代研究";王燕，等。;《时珍国医国药》;20001120;第11卷(第11期);第1050页左栏第一段和右栏第一段。 * |
| 微波技术在蚕茧干燥中的应用研究;陆生海;《干燥技术与设备》;20061130;第4卷(第4期);第213页右栏第2段，第214页左栏第2段。 * |
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