CN104421150A - Spiral rotor and method for generating tooth profile thereof - Google Patents

Spiral rotor and method for generating tooth profile thereof Download PDF

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Publication number
CN104421150A
CN104421150A CN201310468740.3A CN201310468740A CN104421150A CN 104421150 A CN104421150 A CN 104421150A CN 201310468740 A CN201310468740 A CN 201310468740A CN 104421150 A CN104421150 A CN 104421150A
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curve
circle
helical
cylinder
generated
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CN104421150B (en
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林敬渊
董能瑞
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Yatai Fuji Seiki Ltd Co ltd
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Yatai Fuji Seiki Ltd Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C15/00Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/08Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C2/12Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C2/14Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C2/16Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/20Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2250/00Geometry
    • F04C2250/20Geometry of the rotor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Rotary Pumps (AREA)

Abstract

本发明公开一种螺旋转子及其齿形的创生方法,其齿形是设定相对于一顶圆、一节圆以及一底圆,螺旋转子包含有一第一曲线、一第二曲线以及一第三曲线。第二曲线利用底圆连接于第一曲线,且第二曲线由顶圆的一点以摆线的方式所形成。第三曲线分别利用节圆连接于第一曲线以及利用顶圆连接于第二曲线,第三曲线用来以共轭以及镜射的方式产生第一曲线,第三曲线形成在一圆柱的一端面上且连接节圆与底圆,其中圆柱利用顶圆所生成,一螺旋状凹槽设置在圆柱的表面且连接于圆柱的端面,且螺旋状凹槽的深度为顶圆半径与节圆半径的差。

The invention discloses a spiral rotor and a method for creating a tooth shape. The tooth shape is set relative to a top circle, a pitch circle and a bottom circle. The spiral rotor includes a first curve, a second curve and a bottom circle. The third curve. The second curve is connected to the first curve using the base circle, and the second curve is formed in a cycloidal manner by a point of the top circle. The third curve is connected to the first curve using a pitch circle and connected to the second curve using a vertex circle. The third curve is used to generate the first curve in a conjugate and mirror manner. The third curve is formed on an end surface of a cylinder. and connects the pitch circle and the base circle. The cylinder is generated by the top circle. A spiral groove is provided on the surface of the cylinder and connected to the end surface of the cylinder. The depth of the spiral groove is the ratio of the radius of the top circle and the radius of the pitch circle. Difference.

Description

The creation method of helical rotor and profile of tooth thereof
Technical field
The present invention relates to a kind of creation method of rotor and profile of tooth thereof, be particularly useful in the vacuum side helical rotor of pump and the creation method of profile of tooth thereof about a kind of.
Background technique
Generally speaking, the inside of vacuum side pump board is provided with the rotor of two corresponding engagements, is sucked by fluid, then sent by the opposite side of described fluid by rotor by relatively rotating of two rotors from the side of rotor.Therefore, the fluid being positioned at the described side of rotor just can be extracted out from described side, and reaches effect of vacuum.
But, the profile of tooth formed due to above-mentioned helical rotor does not consider the actual operation parameter adding cutter needed for man-hour in the design phase, therefore when above-mentioned helical rotor adds man-hour actual, often because processing not easily increases the reject ratio of helical rotor, even cause cutter cannot meet designed profile of tooth and original tooth Shape Design need be readjusted, and then elongate production time-histories and be unfavorable for that board is manufactured.
Summary of the invention
Therefore, the invention provides a kind of vacuum that is useful in and help the helical rotor of pump board and the creation method of profile of tooth thereof, to solve the problem.
The present invention discloses a kind of helical rotor, and its profile of tooth is that setting is round relative to a tip circle, a pitch circle and an end, and described helical rotor includes one first curve, one second curve and one the 3rd curve.Described second curve utilizes circle of the described end to be connected to described first curve, and described second curve is by a bit being formed in the mode of cycloid on described tip circle.Described 3rd curve utilizes described pitch circle to be connected to described first curve respectively and utilizes described tip circle to be connected to described second curve, described 3rd curve is used for producing described first curve in the mode of conjugation and mirror, the end face that described 3rd curve is formed in a cylinder connects described pitch circle and circle of the described end, wherein said cylinder utilizes described tip circle to generate, one helical groove is arranged on the surface of described cylinder and is connected to the described end face of described cylinder, and the degree of depth of described helical groove is the difference of described tip circle radius and described Pitch radius.
The present invention discloses described first curve negotiating one formation curve further and produces in the mode of conjugation, described in described 3rd curve negotiating, formation curve produces in the mode of mirror, and the described end face that wherein said formation curve is formed in described cylinder connects described pitch circle and described tip circle.
The present invention discloses described formation curve further and is same as described 3rd curve, and described formation curve differs 180 degree with described 3rd curve.
The width that the present invention discloses described helical groove is further the half of a helical pitch of described helical rotor and the difference of a specific width.
The sidewall that the present invention discloses described helical groove is further an inclined-plane, the side on described inclined-plane is formed with one first globoidal structure being connected to described periphery, and the opposite side on described inclined-plane is formed with one second globoidal structure being connected to described helical groove bottom surface.
The present invention discloses described 3rd curve further and includes an inner arc curve, one first limit arc and a Second Edge arc.The corresponding described inclined-plane of described inner arc curve.Corresponding described first globoidal structure of described first limit arc, described first limit arc is used for connecting described inner arc curve and described pitch circle.Corresponding described second globoidal structure of described Second Edge arc, described Second Edge arc is used for connecting described inner arc curve and described tip circle.
The present invention discloses a kind of method of tooth profile of screw rotor of creating further, and it includes a tip circle, a pitch circle, end circle and a helical pitch according to predetermined space and the corresponding described helical rotor of suction amount setting; Described tip circle is utilized to generate a cylinder; A helical groove is formed on the surface of described cylinder; Connect described helical groove in an end face of described cylinder; Acquisition connects a formation curve of described pitch circle and circle of the described end on the end surface; Described formation curve is utilized to generate one first curve in the mode of conjugation; Utilize and described tip circle a bit forms one second curve in the mode of cycloid; Described formation curve is utilized to generate one the 3rd curve differing 180 degree with described 3rd curve in the mode of mirror; And utilize circle of the described end to connect described first curve to be respectively connected described second curve with described second curve, described tip circle and to be connected described 3rd curve and described first curve with described 3rd curve and described pitch circle.
The present invention openly arranges a helical groove further and includes the difference that the degree of depth setting described helical groove is described tip circle radius and described Pitch radius on the surface of described cylinder; And the pitch setting described helical groove is described helical pitch.
The present invention openly arranges a helical groove further, and include the width setting described helical groove further on the surface of described cylinder be the half of described helical pitch and the difference of a specific width.
The surface that the present invention is disclosed in described cylinder further forms a helical groove and includes and form an inclined-plane at a sidewall of described helical groove; One first globoidal structure being connected to described periphery is formed in the side on described inclined-plane; And the opposite side on described inclined-plane forms one second globoidal structure being connected to described helical groove bottom surface.
The present invention openly utilizes described formation curve to generate one first curve in the mode of conjugation to include the rotor engaged corresponding to the described helical rotor by described formation curve and rotate a special angle further; Complete by described formation curve after the described rotor engaged corresponding to described helical rotor rotates described special angle, more described formation curve is rotated described special angle relative to described helical rotor; Complete described formation curve after described helical rotor rotates described special angle, produce the envelope corresponding to described formation curve; And capture the curve of described envelope Jie between a pitch circle and end circle of the described rotor engaged corresponding to described helical rotor.
The present invention openly utilizes described formation curve to generate one the 3rd curve in the mode of mirror to include horizontal for described formation curve mirror further; And complete after horizontal for described formation curve mirror, then by vertical for described formation curve mirror.
The present invention openly utilizes described formation curve to generate one the 3rd curve in the mode of mirror to include vertical for described formation curve mirror further; And complete after vertical for described formation curve mirror, then by horizontal for described formation curve mirror.
In sum, the width design of helical groove of the present invention adds the cutter parameters that adopts man-hour according to actual and set, and the inclined-plane of helical groove, the first globoidal structure and the second globoidal structure contribute to cutter adding can more successfully process for sidewall and corner man-hour.Therefore, helical rotor of the present invention, except having advantage easy to process, more can avoid the problem that cutter cannot be processed designed profile of tooth, and then shortens production time-histories and be conducive to the board manufacturing.Can be further understood by following detailed Description Of The Invention and appended accompanying drawing about the advantages and spirit of the present invention.
Accompanying drawing explanation
Fig. 1 is the element schematic of embodiment of the present invention vacuum side pump board.
Fig. 2 is the generalized section of the profile of tooth of the embodiment of the present invention first helical rotor.
Fig. 3 is the element schematic of the embodiment of the present invention first helical rotor.
Fig. 4 is that the present invention creates the flow chart of method of profile of tooth of the first helical rotor.
Fig. 5 is the schematic diagram of embodiment of the present invention tip circle, pitch circle and end circle.
Fig. 6 is the element schematic of embodiment of the present invention cylinder.
Fig. 7 is the generalized section of the profile of tooth of embodiment of the present invention formation curve and the first helical rotor.
Fig. 8 is the flow chart that the embodiment of the present invention forms helical groove.
Fig. 9 is the generalized section of cylinder shown in Fig. 6.
Figure 10 is that the embodiment of the present invention utilizes formation curve to generate the flow chart of the first curve in the mode of conjugation.
Figure 11 to Figure 14 is respectively formation curve generates the first curve decomposing schematic representation in the mode of conjugation.
Wherein, description of reference numerals is as follows:
3 vacuum side pump boards
30 bodies
32 first helical rotors
33 second helical rotors
34 first curves
36 second curves
38 the 3rd curves
40 cylinders
381 inner arc curves
383 first limit arcs
385 Second Edge arcs
401 helical grooves
403 end faces
405 formation curves
407 inclined-planes
4070 first globoidal structures
4072 second globoidal structures
T tip circle
P pitch circle
Circle at the bottom of R
A area
D helical pitch
E envelope
C1 center
C2 specified point
RS, PS, TS circular arc
Tr, Pr radius
X specific width
θ special angle
Step 100 ~ 118,200 ~ 212,300 ~ 308
Embodiment
Refer to Fig. 1, Fig. 1 is the element schematic of embodiment of the present invention vacuum side pump board 3.As shown in Figure 1, vacuum side pump board 3 includes body 30 and one first helical rotor 32 and one second helical rotor 33.First helical rotor 32 and the second helical rotor 33 are installed in body 30, and the profile of tooth of the first helical rotor 32 is identical and correspond to the profile of tooth of the second helical rotor 33.Therefore, first helical rotor 32 is just engageable in the second helical rotor 33, when the first helical rotor 32 and the second helical rotor 33 relatively rotate, fluid just can suck from the side of the first helical rotor 32 and the second helical rotor 33, again the opposite side of described fluid by the first helical rotor 32 and the second helical rotor 33 is sent, use the effect reaching vacuum.Profile of tooth due to the first helical rotor 32 is same as the profile of tooth of the second helical rotor 33, for the sake of clarity, is only described for the structural design of the profile of tooth of the first helical rotor 32 below.
Refer to Fig. 2, Fig. 2 is the generalized section of the profile of tooth of the embodiment of the present invention first helical rotor 32.As shown in Figure 2, the first helical rotor 32 can help the predetermined space of pump board 3 to set centre distance between itself and the second helical rotor 33 according to vacuum, uses a tip circle T, the pitch circle P and end circle R that set corresponding first helical rotor 32.As shown in Figure 2, tip circle T, pitch circle P and end circle R are arranged all with one heart, and the diameter of tip circle T is greater than the diameter of pitch circle P, and the diameter of pitch circle P is greater than the diameter of end circle R.In other words, tip circle T, pitch circle P and circle R position, the end on same concentric circle, and arrange from large to small according to the order of tip circle T, pitch circle P and end circle R on described concentric circle.
From the above, tip circle T and the first helical rotor 32 profile of tooth can around in an area A(Fig. 2 with the oblique line person of illustrating).Refer to Fig. 3, Fig. 3 is the element schematic of the embodiment of the present invention first helical rotor 32.As shown in Figure 3, the first helical rotor 32 has a helical pitch D, the contribution that the product of itself and area A helps the suction amount of pump board 3 to produce for single helical rotor (i.e. the first helical rotor 32) to vacuum.Generally speaking, vacuum side pump board 3 has two helical rotors, and in other words, the product of helical pitch D and area A can be used to define the suction amount that vacuum helps pump board 3.In sum, the predetermined space of pump board 3 and suction amount is helped can to set tip circle T, pitch circle P, the end circle R and helical pitch D of corresponding first helical rotor 32 according to vacuum actually.
As shown in Figure 2, the profile of tooth of the first helical rotor 32 includes one first curve 34,1 second curve 36 and one the 3rd curve 38.Second curve 36 utilizes a circular arc R S of end circle R to be connected to the first curve 34.3rd curve 38 utilizes a circular arc PS of pitch circle P to be connected to the first curve 34 respectively and utilizes a circular arc TS of tip circle T to be connected to the second curve 36.In addition, the 3rd curve 38 includes inner arc curve 381,1 first limit arc 383 and a Second Edge arc 385.First limit arc 383 is used for connecting the circular arc PS of inner arc curve 381 and pitch circle P, and Second Edge arc 385 is used for connecting the circular arc TS of inner arc curve 381 and tip circle T.
Refer to Fig. 4, Fig. 4 is that the present invention creates the flow chart of method of the first helical rotor 32 profile of tooth.Fig. 4 comprises the following step:
Step 100: tip circle T, the pitch circle P, the end circle R and helical pitch D that set corresponding first helical rotor 32 according to predetermined space and suction amount, wherein Fig. 5 is the schematic diagram of embodiment of the present invention tip circle T, pitch circle P and end circle R.
Step 102: utilize tip circle T to generate a cylinder 40, wherein Fig. 6 is the element schematic of embodiment of the present invention cylinder 40.
Step 104: form a helical groove 401 on the surface of cylinder 40.
Step 106: connect helical groove 401 in an end face 403 of cylinder 40.
Step 108: acquisition connects a formation curve 405 of pitch circle P and end circle R on end face 403.
Step 110: utilize formation curve 405 to generate the first curve 34 in the mode of conjugation.
Step 112: utilize and tip circle T a bit forms the second curve 36 in the mode of cycloid.
Step 114: utilize formation curve 405 to generate the 3rd curve 38 differing 180 degree with formation curve 405 in the mode of mirror.
Step 116: utilize end circle R to connect the first curve 34 respectively and be connected the second curve 36 with the second curve 36, tip circle T and be connected the 3rd curve 38 and the first curve 34 with the 3rd curve 38 and pitch circle P.
Step 118: terminate.
Be described for above-mentioned steps at this.First, as shown in Fig. 2, Fig. 3 and Fig. 5, according to tip circle T, the pitch circle P of the predetermined space of vacuum side pump board 3 and corresponding first helical rotor 32 of suction amount setting, end circle R and helical pitch D(step 100).Then, tip circle T is utilized to generate cylinder 40(step 102 as shown in Figure 6).Helical groove 401(step 104 is formed on the surface of cylinder 40), and make helical groove 401 be connected to the end face 403(step 106 of cylinder 40).So, cylinder 40 end face 403 just fechtable connect the formation curve 405(step 108 of pitch circle P and end circle R), in other words, on the end face 403 that formation curve 405 is formed in cylinder 40 and connection pitch circle P and tip circle T.
Refer to Fig. 7, Fig. 7 is the generalized section of embodiment of the present invention formation curve 405 and the first helical rotor 32 profile of tooth.As shown in Figure 7, after completing the drafting of formation curve 405, by the side of formation curve 405 refigure in the profile of tooth of the first helical rotor 32.Then, formation curve 405 is utilized to generate the first curve 34(step 110 in the mode of conjugation).In addition, utilize and tip circle T a bit forms the second curve 36(step 112 in the mode of cycloid).Finally, formation curve 405 is utilized to generate the 3rd curve 38(step 114 differing 180 degree with formation curve 405 in the mode of mirror).
It is worth mentioning that, utilize formation curve 405 to generate the 3rd curve 38 in the mode of mirror and include first by after horizontal for formation curve 405 mirror, then by vertical for formation curve 405 mirror to generate the 3rd curve 38.But the order utilizing formation curve 405 to generate the 3rd curve 38 in the mode of mirror is not limited with above-mentioned.For example, also can first by after vertical for formation curve 405 mirror, then by horizontal for formation curve 405 mirror to generate the 3rd curve 38.From the above, the 3rd curve 38 produced through horizontal mirror and vertical mirror respectively by formation curve 405, and therefore the 3rd curve 38 is same as formation curve 405, and the 3rd curve 38 differs 180 degree with formation curve 405.That is, the 3rd curve 38 also rotates 180 degree by formation curve 405 and obtains.
In sum, the first curve 34 is produced in the mode of conjugation by formation curve 405, and the 3rd curve 38 is produced in the mode of mirror by formation curve 405, and the 3rd curve 38 is same as formation curve 405.In other words, actually, after the 3rd curve 38 also can be utilized to produce formation curve 405 in the mode of mirror, recycle the formation curve 405 generated by the 3rd curve 38 mirror and produce the first curve 34 in the mode of conjugation.That is, the 3rd curve 38 can be used to produce the first curve 34 in the mode of conjugation and mirror.
After the drafting completing the first curve 34, second curve 36 and the 3rd curve 38, then utilize the circular arc R S of end circle R to connect the first curve 34 to be respectively connected the second curve 36 with the circular arc TS of the second curve 36, tip circle T and to be connected the 3rd curve 38 and the first curve 34 with the circular arc PS of the 3rd curve 38 and pitch circle P.By this, the closed curve be made up of above-mentioned circular arc R S, TS, PS, the first curve 34, second curve 36 and the 3rd curve 38 is the section of the first helical rotor 32 profile of tooth.
Forming step (step 104) below for helical groove 401 is described in detail.Refer to Fig. 8, Fig. 8 is the flow chart that the embodiment of the present invention forms helical groove 401, and Fig. 8 comprises the following step:
Step 200: the degree of depth of setting helical groove 401 is the difference of the radius Tr of tip circle T and the radius Pr of pitch circle P.
Step 202: the pitch setting described helical groove 401 is helical pitch D.
Step 204: the width of setting helical groove 401 is the half of helical pitch D and the difference of a specific width X.Step 206: form an inclined-plane 407 at a sidewall of helical groove 401.
Step 208: form one first globoidal structure 4070 being connected to cylinder 40 surface in the side on inclined-plane 407.Step 210: the opposite side on inclined-plane 407 forms one second globoidal structure 4072 being connected to helical groove 401 bottom surface.
Step 212: terminate.
See also Fig. 9, Fig. 9 is the generalized section of cylinder 40 shown in Fig. 6.As shown in Figures 6 to 9, first, the described degree of depth of setting helical groove 401 is the difference (step 200) of the radius Tr of tip circle T and the radius Pr of pitch circle P, the pitch of setting helical groove 401 is helical pitch D(step 202), and the width of setting helical groove 401 is the half of helical pitch D and the difference (step 204) of specific width X.In this embodiment, specific width X is 1/4th of helical pitch D, but does not limit by this.Actually, specific width X adds the cutter needed for man-hour according to actual and set.After completing above-mentioned setting, the mode of cutting is utilized to form helical groove 401 on the surface of cylinder 40.In other words, because the actual cutter parameters added needed for man-hour is taken into account when designing by helical rotor of the present invention, therefore helical rotor of the present invention has advantage easy to process, and can avoid the problem that cutter cannot be processed designed profile of tooth.
Further, for making helical rotor of the present invention more can be conducive to processing, be that helical groove 401 imports following design.First, inclined-plane 407(step 206 is formed at a sidewall of helical groove 401).Then, then in the side on inclined-plane 407 formed and be connected to the first globoidal structure 4070(step 208 on cylinder 40 surface (i.e. tip circle T)) and opposite side formation on inclined-plane 407 be connected to the second globoidal structure 4072(step 210 of helical groove 401 bottom surface).Above-mentioned design can make cutter can more successfully process for sidewall and corner man-hour adding.
After completing above-mentioned steps, then helical groove 401 is connected to the end face 403 of cylinder 40, uses and produce formation curve 405(as shown in Figure 6 on end face 403).It is worth mentioning that, when helical groove 401 is connected to the end face 403 of cylinder 40, inclined-plane 407, first globoidal structure 4070 and the second globoidal structure 4072 form the 3rd curve 38(and formation curve 405 respectively) inner arc curve 381, first limit arc 383 and Second Edge arc 385.In other words, inclined-plane 407, first globoidal structure 4070 of helical groove 401 and the second globoidal structure 4072 inner arc curve 381, the first limit arc 383 of corresponding 3rd curve 38 and Second Edge arc 385 respectively.
Be described in detail for the step (step 110) utilizing formation curve 405 to generate the first curve 34 in the mode of conjugation below.Refer to Figure 10, Figure 10 is that the embodiment of the present invention utilizes formation curve 405 to generate the flow chart of the first curve 34 in the mode of conjugation.Figure 10 comprises the following step:
Step 300: formation curve 405 is rotated a special angle relative to the center C1 of the first helical rotor 32.
Step 302: complete by formation curve 405 after the center C1 of the first helical rotor 32 rotates a special angle θ, then formation curve 405 is rotated special angle θ relative to a specified point C2 of the second helical rotor 33.
Step 304: complete by formation curve 405 after the specified point C2 of the second helical rotor 33 rotates special angle θ, produces the envelope E corresponding to formation curve 405.
Step 306: the curve of acquisition envelope E between the pitch circle P and end circle R of the first helical rotor 32.
Step 308: terminate.
See also Figure 11 to Figure 14, Figure 11 to Figure 14 is respectively formation curve 405 generates the first curve 34 decomposing schematic representation in the mode of conjugation.As shown in FIG. 10 to 14, formation curve 405 is as shown in figure 11 rotated position (step 300) shown in special angle θ to Figure 12 relative to the center C1 of the first helical rotor 32, again formation curve 405 is rotated special angle θ (step 302) relative to the specified point C2 of the second helical rotor 33, make position shown in formation curve 405 Figure 13.Repeat above-mentioned steps, make formation curve 405 produce envelope E(step 304 as shown in figure 14).Then, the curve of acquisition envelope E between the pitch circle P and end circle R of the first helical rotor 32, described curve is the first curve 34.
Compared to prior art, the width design of helical groove of the present invention adds the cutter parameters that adopts man-hour according to actual and set, and the inclined-plane of helical groove, the first globoidal structure and the second globoidal structure contribute to cutter adding can more successfully process for sidewall and corner man-hour.Therefore, helical rotor of the present invention, except having advantage easy to process, more can avoid the problem that cutter cannot be processed designed profile of tooth, and then shortens production time-histories and be conducive to the board manufacturing.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (13)

1.一种螺旋转子,其齿形是设定相对于一顶圆、一节圆以及一底圆,其特征在于,所述螺旋转子包含有:1. A helical rotor whose tooth profile is set relative to a top circle, a pitch circle and a bottom circle, characterized in that the helical rotor comprises: 一第一曲线;a first curve; 一第二曲线,其利用所述底圆连接于所述第一曲线,所述第二曲线由所述顶圆的一点以摆线的方式所形成;以及a second curve connected to the first curve by means of the bottom circle, the second curve being formed by a point of the top circle in a cycloidal fashion; and 一第三曲线,其分别利用所述节圆连接于所述第一曲线以及利用所述顶圆连接于所述第二曲线,所述第三曲线用来以共轭以及镜射的方式产生所述第一曲线,所述第三曲线形成在一圆柱的一端面上且连接所述节圆与所述底圆,其中所述圆柱利用所述顶圆所生成,一螺旋状凹槽设置在所述圆柱的表面且连接于所述圆柱的所述端面,且所述螺旋状凹槽的深度为所述顶圆半径与所述节圆半径的差。a third curve connected to the first curve by the pitch circle and connected to the second curve by the apex circle respectively, the third curve is used to generate the The first curve, the third curve is formed on one end surface of a cylinder and connects the pitch circle and the bottom circle, wherein the cylinder is generated by the top circle, and a helical groove is arranged on the The surface of the cylinder is connected to the end surface of the cylinder, and the depth of the spiral groove is the difference between the radius of the top circle and the radius of the pitch circle. 2.如权利要求1所述的螺旋转子,其特征在于,所述第一曲线通过一生成曲线以共轭的方式产生,所述第三曲线通过所述生成曲线以镜射的方式产生,其中所述生成曲线形成在所述圆柱的所述端面上且连接所述节圆与所述顶圆。2. The helical rotor according to claim 1, wherein the first curve is generated in a conjugated manner by a generating curve, and the third curve is generated in a mirrored manner by the generating curve, wherein The generating curve is formed on the end face of the cylinder and connects the pitch circle and the tip circle. 3.如权利要求2所述的螺旋转子,其特征在于,所述生成曲线相同于所述第三曲线,且所述生成曲线与所述第三曲线相差一百八十度。3. The screw rotor according to claim 2, wherein the generated curve is the same as the third curve, and the generated curve is one hundred and eighty degrees different from the third curve. 4.如权利要求1所述的螺旋转子,其特征在于,所述螺旋状凹槽的宽度为所述螺旋转子的一导程的一半与一特定宽度的差。4. The helical rotor according to claim 1, wherein the width of the helical groove is the difference between half of a lead of the helical rotor and a specific width. 5.如权利要求1所述的螺旋转子,其特征在于,所述螺旋状凹槽的一侧壁为一斜面,所述斜面的一侧形成有连接于所述圆柱的表面的一第一弧面结构,且所述斜面的另一侧形成有连接于所述螺旋状凹槽的底面的一第二弧面结构。5. The helical rotor according to claim 1, wherein one side wall of the helical groove is an inclined plane, and one side of the inclined plane is formed with a first arc connected to the surface of the cylinder surface structure, and a second arc surface structure connected to the bottom surface of the helical groove is formed on the other side of the inclined surface. 6.如权利要求5所述的螺旋转子,其特征在于,所述第三曲线包含有:6. The screw rotor according to claim 5, wherein the third curve comprises: 一内弧曲线,其对应所述斜面;an inner arc curve corresponding to the slope; 一第一边弧,其对应所述第一弧面结构,所述第一边弧用来连接所述内弧曲线与所述节圆;以及a first side arc, which corresponds to the first arc surface structure, and the first side arc is used to connect the inner arc curve and the pitch circle; and 一第二边弧,其对应所述第二弧面结构,所述第二边弧用来连接所述内弧曲线与所述顶圆。A second side arc, which corresponds to the second arc surface structure, and the second side arc is used to connect the inner arc and the top circle. 7.一种螺旋转子齿形的创生方法,其特征在于,所述方法包含有:7. A method for creating a helical rotor tooth profile, characterized in that the method comprises: 依预定的空间以及吸排量设定对应所述螺旋转子的一顶圆、一节圆、一底圆以及一导程;Setting a top circle, a pitch circle, a bottom circle and a lead corresponding to the helical rotor according to the predetermined space and suction and displacement; 利用所述顶圆生成一圆柱;generating a cylinder using the top circle; 在所述圆柱的表面形成一螺旋状凹槽;forming a helical groove on the surface of the cylinder; 所述螺旋状凹槽连接于所述圆柱的一端面;The helical groove is connected to one end surface of the cylinder; 在所述端面上撷取连接所述节圆与所述底圆的一生成曲线;extracting a generated curve connecting the pitch circle and the bottom circle on the end surface; 利用所述生成曲线以共轭的方式生成一第一曲线;generating a first curve in a conjugate manner using the generating curve; 利用所述顶圆的一点以摆线的方式形成一第二曲线;forming a second curve in a cycloidal manner using a point of the apex circle; 利用所述生成曲线以镜射的方式生成与所述生成曲线相差一百八十度的一第三曲线;以及using the generated curve to generate a third curve that is one hundred and eighty degrees different from the generated curve in a mirrored manner; and 分别利用所述底圆连接所述第一曲线与所述第二曲线、所述顶圆连接所述第二曲线与所述第三曲线以及所述节圆连接所述第三曲线与所述第一曲线。Using the bottom circle to connect the first curve and the second curve, the top circle to connect the second curve to the third curve, and the pitch circle to connect the third curve to the first curve a curve. 8.如权利要求7的方法,其特征在于,在所述圆柱的表面形成所述螺旋状凹槽包含有:8. The method of claim 7, wherein forming the helical groove on the surface of the cylinder comprises: 设定所述螺旋状凹槽的深度为所述顶圆半径与所述节圆半径的差;以及setting the depth of the helical groove to be the difference between the tip circle radius and the pitch circle radius; and 设定所述螺旋状凹槽的螺距为所述导程。The pitch of the helical groove is set as the lead. 9.如权利要求8的方法,其特征在于,在所述圆柱的表面形成所述螺旋状凹槽进一步包含有:9. The method of claim 8, wherein forming the helical groove on the surface of the cylinder further comprises: 设定所述螺旋状凹槽的宽度为所述导程的一半与一特定宽度的差。The width of the helical groove is set to be the difference between half of the lead and a specific width. 10.如权利要求7的方法,其特征在于,在所述圆柱的表面形成所述螺旋状凹槽包含有:10. The method of claim 7, wherein forming the helical groove on the surface of the cylinder comprises: 在所述螺旋状凹槽的一侧壁形成一斜面;A slope is formed on a side wall of the spiral groove; 在所述斜面的一侧形成连接于所述圆柱表面的一第一弧面结构;以及forming a first arc structure connected to the cylindrical surface on one side of the slope; and 在所述斜面的另一侧形成连接于所述螺旋状凹槽底面的一第二弧面结构。A second arc surface structure connected to the bottom surface of the helical groove is formed on the other side of the slope. 11.如权利要求7的方法,其特征在于,利用所述生成曲线以共轭的方式生成11. The method according to claim 7, characterized in that, using said generating curve to generate in a conjugate manner 所述第一曲线包含有:The first curve includes: 将所述生成曲线相对所述螺旋转子所对应啮合的一转子旋转一特定角度;rotating the generated curve by a specific angle relative to a rotor corresponding to the helical rotor; 完成将所述生成曲线相对所述螺旋转子所对应啮合的所述转子旋转所述特定角度后,再将所述生成曲线相对所述螺旋转子旋转所述特定角度;After the generated curve is rotated by the specific angle relative to the rotor corresponding to the helical rotor, then the generated curve is rotated by the specific angle relative to the helical rotor; 完成将所述生成曲线相对所述螺旋转子旋转所述特定角度后,产生所述生成曲线所对应的一包络线;以及After the generated curve is rotated by the specific angle relative to the helical rotor, an envelope curve corresponding to the generated curve is generated; and 撷取所述包络线介于所述螺旋转子所对应啮合的所述转子的一节圆与一底圆间的曲线。A curve whose envelope line is between a pitch circle and a bottom circle of the rotor corresponding to the helical rotor is extracted is extracted. 12.如权利要求7的方法,其特征在于,利用所述生成曲线以镜射的方式生成所述第三曲线包含有:12. The method according to claim 7, wherein generating the third curve in a mirrored manner using the generating curve comprises: 将所述生成曲线水平镜射;以及mirroring said resulting curve horizontally; and 完成将所述生成曲线水平镜射后,再将所述生成曲线垂直镜射。After the horizontal mirroring of the generated curve is completed, the generated curve is mirrored vertically. 13.如权利要求7的方法,其特征在于,利用所述生成曲线以镜射的方式生成13. The method according to claim 7, characterized in that, using the generating curve to generate in a mirroring manner 所述第三曲线包含有:The third curve includes: 将所述生成曲线垂直镜射;以及vertically mirroring the resulting curve; and 完成将所述生成曲线垂直镜射后,再将所述生成曲线水平镜射。After the vertical mirroring of the generated curve is completed, the generated curve is mirrored horizontally.
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EP0591979B1 (en) * 1992-10-09 1997-05-21 Mayekawa Mfg Co.Ltd. Screw rotor tooth profile
CN1299928A (en) * 2001-01-21 2001-06-20 华南理工大学 Screw bolt with new type of profile
TW200800909A (en) * 2005-07-18 2008-01-01 Syngenta Participations Ag Novel microbiocides
TW200809090A (en) * 2006-08-11 2008-02-16 Fu Sheng Ind Co Ltd Screw fluid machine
CN101397913A (en) * 2007-09-28 2009-04-01 远骑科技股份有限公司 Screw rotor and method for forming tooth profile thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0591979B1 (en) * 1992-10-09 1997-05-21 Mayekawa Mfg Co.Ltd. Screw rotor tooth profile
CN1299928A (en) * 2001-01-21 2001-06-20 华南理工大学 Screw bolt with new type of profile
TW200800909A (en) * 2005-07-18 2008-01-01 Syngenta Participations Ag Novel microbiocides
TW200809090A (en) * 2006-08-11 2008-02-16 Fu Sheng Ind Co Ltd Screw fluid machine
CN101397913A (en) * 2007-09-28 2009-04-01 远骑科技股份有限公司 Screw rotor and method for forming tooth profile thereof

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