CN104417831B - 一种复合底衬包装及采用其的洗衣机包装结构 - Google Patents

一种复合底衬包装及采用其的洗衣机包装结构 Download PDF

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CN104417831B
CN104417831B CN201310370235.5A CN201310370235A CN104417831B CN 104417831 B CN104417831 B CN 104417831B CN 201310370235 A CN201310370235 A CN 201310370235A CN 104417831 B CN104417831 B CN 104417831B
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hard shell
composite base
pedestal
lining bag
base lining
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CN104417831A (zh
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王修波
刘素梅
侯方森
满明强
姜晓露
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Qingdao Hailuyuan Recycling Technology Co ltd
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Qingdao Haier Washing Machine Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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Abstract

本发明公开了一种复合底衬包装及采用其的洗衣机包装结构，复合底衬包装包括底座，与底座可拆卸连接的硬质外壳；所述硬质外壳内具有容纳空间，该容纳空间内设置有缓冲填充物。所述底座的四周具有向上翻折的翻折边。所述硬质外壳插入由所述翻折边形成的空间，且所述硬质外壳的外侧壁与翻折边的内侧壁贴紧。其通过将缓冲填充物设置在硬质外壳内，有效的提高了底衬包装的结构强度。同时硬质外壳和底座之间采用插接的方式连接，减少了胶带或热熔胶等粘贴材料的使用，避免了对环境的污染和对人体健康的危害。此底衬结构简单，装配方便，提高了生产效率，降低了生产成本。采用复合底衬包装的洗衣机包装结构，其结构强度高，且具有更好的缓冲效果。

Description

一种复合底衬包装及采用其的洗衣机包装结构
技术领域
本发明涉及产品包装技术领域，尤其涉及一种复合底衬包装及采用其的洗衣机包装结构。
背景技术
现有的洗衣机、冰箱、冷柜、空调等家电的外包装大部分采用EPS或热熔胶粘贴的纸制品，此包装结构所使用的材料对环境污染严重，并且对人的身体健康也具有危害性。现有包装结构也比较复杂，生产过程操作工艺较多，生产效率低。虽然现有的包装结构也具有缓冲结构，如在包装内设置有泡沫材料，但是泡沫材料直接和产品接触，承受的压力较大，容易造成缓冲结构的损坏；并且泡沫结构的缓冲性能并不太好，在产品的运输过程中，如遇到较大的振动可能导致产品的损坏。
为了增加现有包装结构的结构强度，减少现有包装材料对环境的污染和人身体健康的伤害，现有科学技术提供了一种洗衣机底衬，包括底托，底托由瓦楞纸板构成，底托上方安装有蜂窝纸板，蜂窝纸板中心有通孔，蜂窝纸板中心通孔中固定安装有双瓦楞纸板筒，双瓦楞纸板筒内固定安装有沙管纸筒，沙管纸筒内固定安装有双瓦楞纸板筒，双瓦楞纸板筒内固定安装有沙管纸盒，双瓦楞纸板筒底部固定安装有EPE海绵板，EPE海绵板固定在双瓦楞纸板筒上端面；蜂窝纸板上方四边中间固定安装有蜂窝纸板垫块，蜂窝纸板的四角处固定安装有EPE海绵垫块在底托上方。
上述洗衣机底衬虽然在一定程度上增加了包装结构的强度，降低了对环境的污染和对人身体健康的危害，但是其结构比较复杂，生产成本高。因此我们需要一种结构简单，结构强度高，且无污染，对人体健康无伤害的包装结构。
发明内容
本发明的目的在于提供一种复合底衬包装，其结构强度高，且减少了对环境的污染和对人体的危害。
本发明的另一个目的是提供一种复合底衬包装，其结构简单，安装方便，制造和生产成本低。
本发明的又一个目的是提供一种采用复合底衬包装的洗衣机包装结构，其机构强度高，且具有更好的缓冲效果。
为达此目的，本发明采用以下技术方案：
一种复合底衬包装，其包括底座，与底座可拆卸连接的硬质外壳；
所述硬质外壳内具有容纳空间，该容纳空间内设置有缓冲填充物；
所述缓冲填充物与底座固定连接。
作为上述复合底衬包装的一种优选方案，所述底座和硬质外壳为塑料或纸质结构。
作为上述复合底衬包装的一种优选方案，所述缓冲填充物为EPS、充气包、泡沫或海绵。
作为上述复合底衬包装的一种优选方案，所述底座的四周具有向上翻折的翻折边。
作为上述复合底衬包装的一种优选方案，所述硬质外壳插入由所述翻折边形成的空间，且所述硬质外壳的外侧壁与翻折边的内侧壁贴紧。
作为上述复合底衬包装的一种优选方案，所述硬质外壳的上表面具有与被包装的产品外形相配合的凹陷或凸起结构。
作为上述复合底衬包装的一种优选方案，所述凸起结构内部具有空腔，且该空腔内填充有所述缓冲填充物。
作为上述复合底衬包装的一种优选方案，所述纸质结构为瓦楞纸或蜂窝纸结构。
作为上述复合底衬包装的一种优选方案，所述缓冲填充物通过卡接的方式与底座固定连接。
一种洗衣机包装结构，其采用如以上所述的复合底衬包装。
本发明的有益效果为：本发明提供了一种复合底衬包装及采用其的洗衣机包装结构，复合底衬包装通过将缓冲填充物设置在硬质外壳内，有效的提高了底衬包装的结构强度。同时硬质外壳和底座之间采用插接的方式连接，减少了胶带或热熔胶等粘贴材料的使用，避免了对环境的污染和对人体健康的危害。并且此底衬结构简单，装配方便，在提高了生产效率的同时降低了生产成本。采用复合底衬包装的洗衣机包装结构，结构前度高，且具有更好的缓冲效果。
附图说明
图1是本发明具体实施方式提供的复合底衬包装的整体结构示意图；
图2是本发明具体实施方式提供的复合底衬包装的内部结构示意图；
图3是本发明具体实施方式提供的复合底衬包装的分解状态示意图；
其中：
1：底座；2：硬质外壳；3：缓冲填充物。
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
本实施方式提供了一种复合底衬包装，其适用于洗衣机、冰箱、空调、冷柜等设备的外包装，在搬运或运输过程中起到保护和缓冲的作用；具有更高的结构强度，采用的材料对环境污染和人体的危害小，并且结构简单、制造和安装成本低。
如图1至图3所示，上述复合底衬包装具体的包括：底座1，与底座1可拆卸连接的硬质外壳2；硬质外壳2内具有容纳空间，该容纳空间内设置有缓冲填充物3；并且缓冲填充物3与底座1固定连接。
上述底座1和硬质外壳2之间具体的连接方式为：底座1和硬质外壳2之间采用插接的方式进行连接，更为具体的为，底座1的四周具有向上翻折的翻折边，硬质外壳2插入由翻折边形成的空间内，且硬质外壳2的外侧壁与翻折边的内壁贴紧，底座1和硬质外壳2之间形成过盈配合，进而实现硬质外壳2的固定。
在此实施方式中，缓冲填充物3通过卡接的方式与底座1固定连接，进一步的，缓冲填充物3上设置了连接卡扣，底座1上设置有与上述连接卡扣配合的连接卡槽。当然也可以采用其它的连接方式，如通过螺钉固定、粘扣连接，采用何种连接形式，需根据缓冲填充物3所采用的材料和结构确定。
根据上述内容可知，底座1和硬质外壳2之间通过插接的方式进行连接，缓冲填充物3与底座之间通过卡接的方式进行连接，它们之间的连接形式均是通过机械结构实现的，避免了现有包装结构采用EPS(聚苯乙烯)或热熔胶粘贴导致的环境污染和对人身体健康的危害。
上述底座1和硬质外壳2为塑料、中孔板或纸质结构，其中，纸质结构为瓦楞纸或蜂窝纸结构，优选的，硬质外壳2为PP塑料(聚丙烯)结构。
优选的，底座1和硬质外壳2均采用可降解材料制成，可有效的减少对环境的污染。由于缓冲填充物3设置在底座1和硬质外壳2之间，底座1和硬质外壳2的结构强度较高，可对位于内部的缓冲填充物3起到保护的作用，因此，缓冲填充物3所采用的材料和结构选择范围更大。如在此实施方式中，缓冲填充物3为缓冲填充物为EPS、充气包、泡沫或海绵。由于现有包装材料中的缓冲物直接与产品相接触，缓冲物所承受的压力较大，因此其不能采用结构强度较差的缓冲物，且包装过程中采用的缓冲效果较好的缓冲物一般结构强度较差。而本申请中，由于缓冲填充物3受到底座1和硬质外壳2的保护，其可以选用缓冲效果好，但结构强度差的缓冲物，如充气包。由此可见，本申请在提高了底衬包装结构强度的同时还提高了其缓冲效果。
硬质外壳2的上表面具有与被包装的产品外形相配合的凹陷或凸起结构，此凹陷或凸起结构可以用于被包装产品的固定，并且上述凸起结构内部具有空腔，且该空腔内填充有缓冲填充物。进一步的，凸起结构的空腔与硬质外壳2的容纳空间相连通，且填充在空腔和容纳空间内的缓冲填充物为一体式结构，由此可以进一步的提高底衬包装的缓冲效果。
本实施方式还提供了一种采用上述复合底衬包装的洗衣机包装结构，其结构强度高，且具有更好的缓冲效果。
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理，而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释，本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式，这些方式都将落入本发明的保护范围之内。

Claims (6)

1.一种复合底衬包装，其特征在于，包括底座（1），与底座（1）可拆卸连接的硬质外壳（2）；
所述硬质外壳（2）内具有容纳空间，该容纳空间内设置有缓冲填充物（3）；
所述底座（1）的四周具有向上翻折的翻折边；
所述硬质外壳（2）插入由所述翻折边形成的空间内，且所述硬质外壳（2）的四周的各个外侧壁与翻折边的四周的各个内侧壁贴紧；
所述硬质外壳（2）的上表面具有与被包装的产品外形相配合的凹陷或凸起结构；
所述凸起结构内部具有空腔，且该空腔内填充有所述缓冲填充物（3）；
凸起结构的空腔与硬质外壳（2）的容纳空间相连通，且填充在空腔和容纳空间内的缓冲填充物为一体式结构。
2.根据权利要求1所述的复合底衬包装，其特征在于，所述底座（1）和硬质外壳（2）为塑料或纸质结构。
3.根据权利要求1所述的复合底衬包装，其特征在于，所述缓冲填充物（3）为EPS、充气包、泡沫或海绵。
4.根据权利要求2所述的复合底衬包装，其特征在于，所述纸质结构为瓦楞纸或蜂窝纸结构。
5.根据权利要求1所述的复合底衬包装，其特征在于，所述缓冲填充物（3）通过卡接的方式与底座（1）固定连接。
6.一种洗衣机包装结构，其特征在于，采用如权利要求1-5任意一项所述的复合底衬包装。
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