CN104416648A - EPS block hole filling foaming system device - Google Patents
EPS block hole filling foaming system device Download PDFInfo
- Publication number
- CN104416648A CN104416648A CN201310362801.8A CN201310362801A CN104416648A CN 104416648 A CN104416648 A CN 104416648A CN 201310362801 A CN201310362801 A CN 201310362801A CN 104416648 A CN104416648 A CN 104416648A
- Authority
- CN
- China
- Prior art keywords
- hydraulic cylinder
- frame
- seaming chuck
- feed bin
- limit switch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/60—Measuring, controlling or regulating
Abstract
The invention discloses an EPS block hole filling foaming system device. The system device comprises a frame, a hopper, a bin, a mold box, an upper pressure head, a lower support plate, a transmission chain, a bin hydraulic cylinder, a mold box hydraulic cylinder, an upper pressure head hydraulic cylinder, an electric valve, electromagnetic valves, a material level sensor, a limiting switch and a motor, wherein hydraulic pipes of the bin hydraulic cylinder, the mold box hydraulic cylinder and the upper pressure head hydraulic cylinder are respectively communicated with a hydraulic driving device through the electromagnetic valves. Compared with the prior art, the EPS block hole filling foaming system device has such advantages as reasonable design, simple structure and convenience for operation. The device saves time and force, is high in production efficiency, and saves the production cost; and filled blocks have excellent insulation effect.
Description
Technical field
The present invention relates to a kind of filling-foam device, be specifically related to a kind of EPS building block holes filling foamed system device.
Background technology
At present in heat insulation building block field, for reaching heat insulation effect, the technology that great majority adopt is EPS plate or particle are passed through manually to be filled in the hole of building block, this kind of mode not only causes artificial waste, production efficiency is low, and causes the raw-material serious waste of EPS and the heat insulation effect of heat insulation building block is poor.
Summary of the invention
Object of the present invention is exactly the defect existed for prior art, provides a kind of EPS building block holes filling foamed system device.
Its technical scheme is: EPS building block holes filling foamed system device, comprise frame, hopper, feed bin, die box, seaming chuck, bottom plate, driving chain, feed bin hydraulic cylinder, die box hydraulic cylinder, seaming chuck hydraulic cylinder, motor-driven valve, magnetic valve, level sensor, limit switch and motor, described feed bin hydraulic cylinder, the conduit under fluid pressure of die box hydraulic cylinder and seaming chuck hydraulic cylinder is connected with fluid pressure drive device respectively by magnetic valve, described frame is tower structure, frame top layer upper right is vertically provided with hopper, the discharging opening of hopper downwards and be provided with electronic toll bar, described frame top layer lower left side is provided with seaming chuck, seaming chuck is connected with frame top layer by seaming chuck hydraulic cylinder, and seaming chuck can move up and down under the drive of seaming chuck hydraulic cylinder, the both sides of seaming chuck hydraulic cylinder are provided with location auxiliary cylinder, the top of seaming chuck is provided with the steam hose be connected with its inside, steam hose is provided with motor-driven valve, frame middle level lower left side is provided with die box, and the side of die box is connected with the upper end of die box hydraulic cylinder, and the lower end of die box hydraulic cylinder is fixedly connected with on the left of frame lower floor, and die box can move up and down under the drive of die box hydraulic cylinder, frame is provided with feed bin on the right side of middle level, feed bin also can be moved left and right in frame by pulley sliding connection, the bottom of feed bin is provided with electronic blowing toll bar, the side of feed bin is connected with one end of feed bin hydraulic cylinder, the other end of feed bin hydraulic cylinder is fixedly connected in the frame of feed bin right part, and feed bin internal upper part is provided with level sensor, be provided with by the first motor-driven first chain on the left of described frame lower floor, be provided with by the second motor-driven second chain on the right side of frame lower floor, first chain and the second chain top are all placed with bottom plate, are provided with spring between the crossbeam of bottom plate and frame lower floor bottom, the frame in described left bank middle level is provided with the first limit switch, is provided with the second limit switch on the downside of the frame of right row middle level, and the frame both sides of left bank lower floor are provided with the 3rd limit switch and the 4th limit switch, and right row's lower rack is provided with the 5th limit switch, described motor-driven valve, magnetic valve, level sensor, the first limit switch, the second limit switch, electronic toll bar, electronic blowing toll bar, the first motor and the second motor are all electrically connected with control device.
Wherein, described seaming chuck comprises steam chest and seaming chuck template, steam chest is the rectangular box structure of bottom-open, pressure head template is installed bottom steam chest, described seaming chuck template is Rectangular Plate Structure, it is the evenly distributed through hole of 0.5 ~ 3mm that this Rectangular Plate Structure is provided with diameter, and one plane is provided with pressing mold district, has the projection that rectangular-shaped in the middle part of pressing mold district.Described pressing mold district is at least set to a row in seaming chuck template, often row is at least set to one.The height of described projection is 5 ~ 50 millimeters.Described bottom plate is Rectangular Plate Structure, and it is the evenly distributed via hole of 0.5 ~ 3mm that this Rectangular Plate Structure is provided with diameter, and on it, plane is provided with Tuo Mo district, is provided with the groove of strip in the middle part of Tuo Mo district.The degree of depth of described groove is 5 ~ 20 millimeters.Described control device is Programmable Logic Controller or the single chip circuit with display screen and input keyboard.
The present invention compared with prior art, have reasonable in design, structure is simple, the advantage such as easy and simple to handle.This device not only time saving and energy saving, production efficiency is high, save production cost and building block after filling has fabulous heat insulation effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of the present invention;
Fig. 2 is the structural representation of seaming chuck in the present invention;
Fig. 3 is the A direction view of Fig. 2;
Fig. 4 is the plan view from above of bottom plate in the present invention.
Detailed description of the invention
With reference to Fig. 1, a kind of EPS building block holes filling foamed system device, comprise frame, hopper, feed bin, die box, seaming chuck, bottom plate, driving chain, feed bin hydraulic cylinder, die box hydraulic cylinder, seaming chuck hydraulic cylinder, motor-driven valve, magnetic valve, level sensor, limit switch and motor, described frame 1 is tower structure, frame 1 top layer upper right is vertically provided with hopper 2, the discharging opening of hopper 2 downwards and be provided with electronic toll bar 21, described frame 1 top layer lower left side is provided with seaming chuck 5, seaming chuck 5 is connected with frame 1 top layer by seaming chuck hydraulic cylinder 11, and seaming chuck 5 can move up and down under the drive of seaming chuck hydraulic cylinder 11, the both sides of seaming chuck hydraulic cylinder 11 are provided with location auxiliary cylinder 22, the top of seaming chuck 5 is provided with the steam hose 13 be connected with its inside, the other end of steam hose 13 connects steam raising plant, steam hose 13 is provided with motor-driven valve 12, frame 1 middle level lower left side is provided with die box 4, and the side of die box 4 is connected with the upper end of die box hydraulic cylinder 10, and the lower end of die box hydraulic cylinder 10 is fixedly connected with on the left of frame 1 lower floor, and die box 4 can move up and down under the drive of die box hydraulic cylinder 10, frame 1 is provided with feed bin 3 on the right side of middle level, feed bin 3 also can be moved left and right in frame 1 by pulley sliding connection, the bottom of feed bin 3 is provided with electronic blowing toll bar 23, the side of feed bin 3 is connected with one end of feed bin hydraulic cylinder 9, the other end of feed bin hydraulic cylinder 9 is fixedly connected in the frame 1 of feed bin 3 right part, and feed bin 3 internal upper part is provided with level sensor 14, the first chain 7 driven by the first motor 19 is provided with on the left of described frame 1 lower floor, the second chain 8 driven by the second motor 20 is provided with on the right side of frame 1 lower floor, first chain 7 and the second chain 8 top are all placed with bottom plate 6, are provided with spring 25 between the crossbeam of bottom plate 6 and frame 1 lower floor bottom, the frame 1 in described left bank middle level is provided with the first limit switch 15, the second limit switch 16 is provided with on the downside of right row middle level frame 1, frame 1 both sides of left bank lower floor are provided with the 3rd limit switch 18 and the 4th limit switch 24, and right row's lower rack 1 is provided with the 5th limit switch 17, the conduit under fluid pressure of described feed bin hydraulic cylinder 9, die box hydraulic cylinder 10 and seaming chuck hydraulic cylinder 11 is connected with fluid pressure drive device respectively by magnetic valve, and described motor-driven valve 12, magnetic valve, level sensor 14, first limit switch 15, second limit switch 16, the 3rd limit switch 18, the 4th limit switch 24, the 5th limit switch 17 and electronic toll bar 21, electronic blowing toll bar 23, first motor 19 and the second motor 20 are all electrically connected with control device and control by it.
Wherein, described seaming chuck 5 comprises steam chest 51 and seaming chuck template 52, steam chest 51 is the rectangular box structure of bottom-open, pressure head template 52 is installed bottom steam chest 51, described seaming chuck template 52 is Rectangular Plate Structure, it is the evenly distributed through hole 54 of 0.5 ~ 3mm that this Rectangular Plate Structure is provided with diameter, and one plane is provided with pressing mold district 53, has the projection 55 that rectangular-shaped in the middle part of pressing mold district 53.Described pressing mold district 53 is at least laterally set to a row (being 3 rows in figure) in seaming chuck template 52, often row is at least set to one (in figure being 4).The height of described projection 55 is 5 ~ 50 millimeters.Described bottom plate 6 is Rectangular Plate Structure, and it is the evenly distributed via hole 61 of 0.5 ~ 3mm that this Rectangular Plate Structure is provided with diameter, and on it, plane is provided with the groove 63 being provided with strip in the middle part of district of Tuo Mo district 62, Tuo Mo 62.The degree of depth of described groove 63 is 5 ~ 20 millimeters.Described control device (not shown in FIG.) is Programmable Logic Controller or the single chip circuit with display screen and input keyboard.
During operation, building block (placing 16 pieces at most) is being put on machine bottom plate 6, by conveyer to the 3rd limit switch 18 place, die box 4 moves down and building block to be filled for bottom plate 6 is surrounded, by controlling electronic toll bar 21 by the EPS (light-weight aggregate after prefoaming machine secondary is sent out in advance in hopper 2, 2 ~ 5 days active optimums) to flow in feed bin 3 and by the deal of level sensor 14 control EPS, feed bin 3 moves to the first limit switch 15 place and carries out cloth to building block hole, after being covered with EPS in building block cavity, feed bin 3 return is in the second limit switch 16 place, seaming chuck 5 continues to move down after being moved down into die box 4 until spring 25 does not produce deformation (making it to produce complete confined space), steam (0.5 ~ 1Mpa) is injected into by seaming chuck 5 and die box 4 by steam hose 13 through seaming chuck 5, the complete closed space (time is 10 ~ 15s) that bottom plate 6 is formed, object penetrates in the building block hole with EPS instantaneously, EPS is foamed again and becomes large (because building block hollow spaces is constant, EPS expands and extrudes bonding) form entirety with building block, after steam discharge, seaming chuck 5, die box 4 moves to upper, building block after foam filled moves out frame 1 through conveyer, a foam filled action completes.Above-mentioned control action controls by control device, needs to write dedicated program in control device.
Claims (7)
1.EPS building block holes filling foamed system device, comprise frame, hopper, feed bin, die box, seaming chuck, bottom plate, driving chain, feed bin hydraulic cylinder, die box hydraulic cylinder, seaming chuck hydraulic cylinder, motor-driven valve, magnetic valve, level sensor, limit switch and motor, feed bin hydraulic cylinder, the conduit under fluid pressure of die box hydraulic cylinder and seaming chuck hydraulic cylinder is connected with fluid pressure drive device respectively by magnetic valve, it is characterized in that: described frame is tower structure, frame top layer upper right is vertically provided with hopper, the discharging opening of hopper downwards and be provided with electronic toll bar, described frame top layer lower left side is provided with seaming chuck, seaming chuck is connected with frame top layer by seaming chuck hydraulic cylinder, and seaming chuck can move up and down under the drive of seaming chuck hydraulic cylinder, the both sides of seaming chuck hydraulic cylinder are provided with location auxiliary cylinder, the top of seaming chuck is provided with the steam hose be connected with its inside, steam hose is provided with motor-driven valve, frame middle level lower left side is provided with die box, and the side of die box is connected with the upper end of die box hydraulic cylinder, and the lower end of die box hydraulic cylinder is fixedly connected with on the left of frame lower floor, and die box can move up and down under the drive of die box hydraulic cylinder, frame is provided with feed bin on the right side of middle level, feed bin also can be moved left and right in frame by pulley sliding connection, the bottom of feed bin is provided with electronic blowing toll bar, the side of feed bin is connected with one end of feed bin hydraulic cylinder, the other end of feed bin hydraulic cylinder is fixedly connected in the frame of feed bin right part, and feed bin internal upper part is provided with level sensor, be provided with by the first motor-driven first chain on the left of described frame lower floor, be provided with by the second motor-driven second chain on the right side of frame lower floor, first chain and the second chain top are all placed with bottom plate, are provided with spring between the crossbeam of bottom plate and frame lower floor bottom, the frame in described left bank middle level is provided with the first limit switch, is provided with the second limit switch on the downside of the frame of right row middle level, and the frame both sides of left bank lower floor are provided with the 3rd limit switch and the 4th limit switch, and right row's lower rack is provided with the 5th limit switch, described motor-driven valve, magnetic valve, level sensor, the first limit switch, the second limit switch, electronic toll bar, electronic blowing toll bar, the first motor and the second motor are all electrically connected with control device.
2. EPS building block holes filling foamed system device according to claim 1, it is characterized in that: described seaming chuck comprises steam chest and seaming chuck template, steam chest is the rectangular box structure of bottom-open, pressure head template is installed bottom steam chest, described seaming chuck template is Rectangular Plate Structure, it is the evenly distributed through hole of 0.5 ~ 3mm that this Rectangular Plate Structure is provided with diameter, and one plane is provided with pressing mold district, has the projection that rectangular-shaped in the middle part of pressing mold district.
3. EPS building block holes filling foamed system device according to claim 1 and 2, is characterized in that: described pressing mold district is at least set to a row in seaming chuck template, often row is at least set to one.
4. EPS building block holes filling foamed system device according to claim 1 and 2, is characterized in that: the height of described projection is 5 ~ 50 millimeters.
5. EPS building block holes filling foamed system device according to claim 1, it is characterized in that: described bottom plate is Rectangular Plate Structure, it is the evenly distributed via hole of 0.5 ~ 3mm that this Rectangular Plate Structure is provided with diameter, on it, plane is provided with Tuo Mo district, is provided with the groove of strip in the middle part of Tuo Mo district.
6. the EPS building block holes filling foamed system device according to claim 1 or 6, is characterized in that: the degree of depth of described groove is 5 ~ 20 millimeters.
7. EPS building block holes filling foamed system device according to claim 1, is characterized in that: described control device is Programmable Logic Controller or the single chip circuit with display screen and input keyboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310362801.8A CN104416648A (en) | 2013-08-20 | 2013-08-20 | EPS block hole filling foaming system device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310362801.8A CN104416648A (en) | 2013-08-20 | 2013-08-20 | EPS block hole filling foaming system device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104416648A true CN104416648A (en) | 2015-03-18 |
Family
ID=52967317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310362801.8A Pending CN104416648A (en) | 2013-08-20 | 2013-08-20 | EPS block hole filling foaming system device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104416648A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397514A (en) * | 2018-12-17 | 2019-03-01 | 福建联达市政机械制造有限公司 | A kind of imitation stone brick forming machine |
| CN110181745A (en) * | 2019-06-18 | 2019-08-30 | 宁波飞虹文化用品有限公司 | A kind of cylinder dusting foaming all-in-one machine |
| CN113175114A (en) * | 2021-04-20 | 2021-07-27 | 浙江舜虞达环境科技集团有限公司 | Full-automatic filling composite system of wallboard part |
-
2013
- 2013-08-20 CN CN201310362801.8A patent/CN104416648A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397514A (en) * | 2018-12-17 | 2019-03-01 | 福建联达市政机械制造有限公司 | A kind of imitation stone brick forming machine |
| CN109397514B (en) * | 2018-12-17 | 2023-11-03 | 福建联达市政机械制造有限公司 | Stone-like brick forming machine |
| CN110181745A (en) * | 2019-06-18 | 2019-08-30 | 宁波飞虹文化用品有限公司 | A kind of cylinder dusting foaming all-in-one machine |
| CN113175114A (en) * | 2021-04-20 | 2021-07-27 | 浙江舜虞达环境科技集团有限公司 | Full-automatic filling composite system of wallboard part |
| CN113175114B (en) * | 2021-04-20 | 2022-05-17 | 浙江舜虞达环境科技集团有限公司 | Full-automatic filling composite system of wallboard part |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204682411U (en) | Integration brick tea press | |
| CN104416648A (en) | EPS block hole filling foaming system device | |
| CN201169003Y (en) | Multifunctional full-automatic heat insulation block shaper | |
| CN107088953A (en) | Multifunctional molding brickmaking machine | |
| CN202934691U (en) | Concrete curing chamber | |
| CN105216208B (en) | Hard polyaminoester negative pressure moulded from foam device | |
| CN206385182U (en) | A kind of embossing device of leather | |
| CN205735885U (en) | Plastic chopping block cooling press device | |
| CN203471915U (en) | EPS building block hole filling foaming system device | |
| CN203282713U (en) | Oil press | |
| CN107322669A (en) | A kind of adjustable annular grooving apparatus | |
| CN206926295U (en) | A kind of automatic fertilizer charge bar forming machine | |
| CN204247752U (en) | A kind of heat exchange plate of plate heat exchanger prosthetic device | |
| CN207358161U (en) | A kind of magnetic field forming press for neodymium iron boron magnetic body production | |
| CN104802360A (en) | Automatic door body foaming equipment and using method thereof | |
| CN202398676U (en) | Profile steel push-bending machine | |
| CN208100670U (en) | A kind of automatic press device of electronic ceramics product | |
| CN204725651U (en) | High pressure disjunctor automatic production line | |
| CN209318514U (en) | A kind of stamping equipment for tile mould manufacture | |
| CN203210490U (en) | Full-automatic novel anti-seismic brickwork forming machine | |
| CN107700200A (en) | A kind of Silk Procossing cutting device | |
| CN201086350Y (en) | Distributing device | |
| CN104652178B (en) | Large and bulky paper pulp die-pressing device | |
| CN105954087A (en) | Preparation die for block concrete | |
| CN208558088U (en) | A kind of double-colored one step foaming molding machine of fully automatic vacuum |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150318 |
|
| WD01 | Invention patent application deemed withdrawn after publication |