CN104415918A - Spring length sorter - Google Patents
Spring length sorter Download PDFInfo
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- CN104415918A CN104415918A CN201310378871.2A CN201310378871A CN104415918A CN 104415918 A CN104415918 A CN 104415918A CN 201310378871 A CN201310378871 A CN 201310378871A CN 104415918 A CN104415918 A CN 104415918A
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- diameter
- circular hole
- synchronizing wheel
- sorter
- deck plate
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Abstract
The invention provides a spring length sorter. The spring length sorter comprises an outer casing, a table board, a lining plate, a feed table, a drive mechanism and a sorting mechanism, wherein the table board is fixedly disposed at the top end of the outer casing; the lining plate is fixedly disposed on the table board; the feed table is fixedly disposed above the lining plate; the sorting mechanism is fixedly disposed above the outer casing; the drive mechanism is fixedly disposed in the outer casing; the sorting mechanism comprises a sorter computer and a sorting probe; the sorter computer is arranged at one side of the feed table; the sorting probe is arranged above the feed table; the drive mechanism comprises a central shaft, a shaft sleeve, a synchronizing wheel I, a synchronizing wheel II, a motor and a belt; the central shaft vertically penetrates through the lining plate and the table board; the bottom end of the central shaft is nested with the shaft sleeve and connected with the synchronizing wheel II; the synchronizing wheel II is connected with the synchronizing wheel I by the belt; and the synchronizing wheel I is vertically connected with the motor. According to the spring length sorter provided by the invention, spring sorting is changed into vertical sorting from the original single-process sorting or manual sorting, using environment is changeable, and utilization efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of device of spring free length sorting, specifically a kind of can by spring by normally, partially short, the partially long sorter dividing into groups to open.
Background technology
Existing length sorter is assemblied on spring Coil-up equipment and uses, special computer for special use.Professional production spring producer often every platform equipment need preparation length sorter, and input cost is higher.This equipment another can only use when spring Coil-up, just cannot produce if will implement sorting in subsequent handling.
Summary of the invention
The technical problem to be solved in the present invention overcomes existing defect, provides a kind of its length sorter, solves spring and cause mill spring defective when grinding because length differs, thus facilitate the operation of grinding process or subsequent handling.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of its length sorter, comprise shell, deck plate, liner plate, feed table, driving mechanism, sorter structure, the top of shell is fixed with deck plate, deck plate is fixed with liner plate, feed table is fixed with above liner plate, the top of shell is fixed with sorter structure, and shell internal fixtion has driving mechanism; Sorter structure comprises sorter computer and sorting is popped one's head in, and sorter computer is positioned at feed table side, and sorting probe is positioned at above feed table; Driving mechanism comprises central shaft, axle sleeve, synchronizing wheel I, synchronizing wheel II, motor and belt, central shaft passes vertically through liner plate and deck plate, the bottom of central shaft is nested with axle sleeve and is connected with synchronizing wheel II, and synchronizing wheel II is connected with synchronizing wheel I by belt, synchronizing wheel I with motor be vertically connected.
Further, the length of deck plate is 800mm, and width is 600mm; Deck plate is provided with the circular hole that a diameter is 76mm, and the central axis of circular hole is 300mm to deck plate near the distance that sorting is popped one's head in; Circular hole side is provided with fan groove, the horizontal sides of fan groove and the central axes of circular hole, and the angle that the hypotenuse of fan groove and horizontal sides are formed is 45 °.
Further, the circular slab of liner plate to be diameter be 420mm, the centre of liner plate is provided with the circular hole that a diameter is 160mm, the center of circular hole and the center superposition of liner plate, the oblique downside of liner plate is provided with a sector open be communicated with circular hole, the horizontal sides of sector open and the central axes of circular hole, the angle that hypotenuse and horizontal sides are formed is 45 °.
Further, the center of circular hole and the center superposition of liner plate on deck plate, on deck plate, fan groove overlaps with sector open on liner plate.
Further, the first half of central shaft is cylinder, and mid portion is two disks be fixedly connected with, and the latter half is two cylinders be fixedly connected with.
Further, the length of central shaft is 225mm, the cylindrical sectional area diameter of the first half is 28mm, the disk diameter be connected with the first half in mid portion is 70mm, and thickness is 12mm, and the disk diameter be connected with the latter half in mid portion is 45mm, thickness is 9mm, the cylinder section diameter be connected with mid portion in the latter half is 35mm, and in the latter half, another cylindrical diameter of section is 25mm, is highly 20mm.
Further, top and the end of central shaft are equipped with keyway, and the width of top keyway is 12mm, is highly 15mm, and the width of terminal keyholes is 8mm, is highly 10mm.
Further, axle sleeve is highly the T-shape axle sleeve of 80mm, and axle sleeve top is diameter is 100mm, and thickness is the disk of 10mm, the cylinder of to be diameter of section be in axle sleeve bottom 78mm; Be provided with " work " type through hole in axle sleeve, the top of through hole is diameter is 65mm, and the degree of depth is the circular port of 15.5mm, and the cylindrical hole of to be diameter of section be at middle part 45mm, bottom is diameter is 62mm, and the degree of depth is the circular port of 14mm.
Further, the diameter of synchronizing wheel I is 50mm, and thickness is 20mm, and centre is provided with circular hole that diameter is 15mm and width is the square hole of 5mm, and circular hole is vertically communicated with square hole; The diameter of synchronizing wheel II is 100mm, and thickness is 20mm, and centre is provided with circular hole that diameter is 25mm and width is the square hole of 5mm, and circular hole is vertically communicated with square hole.
Further, central shaft passes vertically through the circular hole in the middle of liner plate and the circular hole on deck plate, and the disk be connected with the first half in intermediate portion is arranged in the circular hole of deck plate, and the disk be connected with the latter half in intermediate portion is positioned at the below of deck plate; The latter half of central shaft is through " work " type through hole in axle sleeve, and in its latter half, another cylinder is arranged in the circular hole in the middle of synchronizing wheel II; The top of motor is arranged in the circular hole in the middle of synchronizing wheel I.
A kind of its length sorter of the present invention, spring sorting has changed over vertical sorting by originally single operation sorting or artificial separation, and environment for use can be changeable, drastically increases utilization ratio.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for description, together with embodiments of the present invention for explaining the present invention, is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the transparent configuration schematic diagram of a kind of its length sorter of the present invention;
Fig. 2 is the structural representation of liner plate in a kind of its length sorter of the present invention;
Fig. 3 is the structural representation of deck plate in a kind of its length sorter of the present invention;
Fig. 4 is the structural representation of central shaft in a kind of its length sorter of the present invention;
Fig. 5 is the structural representation of a kind of its length sorter of the present invention bottom bracket axle;
Fig. 6 is the structural representation of synchronizing wheel I in a kind of its length sorter of the present invention;
Fig. 7 is the structural representation of synchronizing wheel II in a kind of its length sorter of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
A kind of its length sorter as shown in Figure 1, comprise shell 11, deck plate 4, liner plate 3, feed table 2, driving mechanism, sorter structure, the top of shell II is fixed with deck plate 4, deck plate 4 is fixed with liner plate 3, feed table 2 is fixed with above liner plate 3, the top of shell 11 is fixed with sorter structure, and shell 11 internal fixtion has driving mechanism; Sorter structure comprises sorter computer 1 and pops one's head in 12 with sorting, and sorter computer 1 is positioned at feed table 2 side, and sorting probe 12 is positioned at above feed table 2; Driving mechanism comprises central shaft 5, axle sleeve 6, synchronizing wheel I8, synchronizing wheel II7, motor 9 and belt 10, central shaft 5 passes vertically through liner plate 3 and deck plate 4, the bottom of central shaft 5 is nested with axle sleeve 6 and is connected with synchronizing wheel II7, synchronizing wheel II7 is connected with synchronizing wheel I8 by belt 10, synchronizing wheel I8 with motor 9 be vertically connected.As shown in Figure 2, the circular slab of liner plate 3 to be diameters be 420mm, the centre of liner plate 3 is provided with the circular hole 31 that a diameter is 160mm, the center of circular hole 31 and the center superposition of liner plate 3, the oblique downside of liner plate 3 is provided with a sector open 32 be communicated with circular hole 31, the horizontal sides of sector open 32 overlaps with the central axis 31a of circular hole 31, and the angle that hypotenuse and horizontal sides are formed is 45 °.As shown in Figure 3, the length of deck plate 4 is 800mm, and width is 600mm; Deck plate 4 is provided with the circular hole 41 that a diameter is 76mm, and the central axis 41a of circular hole 41 is 300mm to deck plate 4 near the distance of sorting probe 12; Circular hole 41 side is provided with fan groove 42, and the horizontal sides of fan groove 42 overlaps with the central axis 41a of circular hole 41, and the angle that the hypotenuse of fan groove 42 and horizontal sides are formed is 45 °.Further, the center of circular hole 41 and the center superposition of liner plate 3 on deck plate 4, on deck plate 4, fan groove 42 overlaps with sector open 32 on liner plate 3.As shown in Figure 4, the first half of central shaft 5 is cylinder, and mid portion is two disks be fixedly connected with, and the latter half is two cylinders be fixedly connected with.The length of central shaft 5 is 225mm, the sectional area diameter of the first half cylinder 51 is 28mm, disk 52 diameter be connected with the first half in mid portion is 70mm, thickness is 12mm, disk 53 diameter be connected with the latter half in mid portion is 45mm, and thickness is 9mm, and cylinder 54 diameter of section be connected with mid portion in the latter half is 35mm, in the latter half, the diameter of section of another cylinder 55 is 25mm, is highly 20mm.Top and the end of central shaft 5 are equipped with keyway, and the width of top keyway 56 is 12mm, is highly 15mm, and the width of terminal keyholes 57 is 8mm, is highly 10mm.As shown in Figure 5, axle sleeve 6 is highly the T-shape axle sleeve of 80mm, and axle sleeve 6 top is diameter is 100mm, and thickness is the disk 61 of 10mm, the cylinder 62 of to be diameter of section be in axle sleeve bottom 78mm; Be provided with " work " type through hole 63 in axle sleeve, the top of through hole 63 is diameters is 65mm, and the degree of depth is the circular port of 15.5mm, and the cylindrical hole of to be diameter of section be at middle part 45mm, bottom is diameter is 62mm, and the degree of depth is the circular port of 14mm.As shown in Figure 6, the diameter of synchronizing wheel I8 is 50mm, and thickness is 20mm, and centre is provided with the square hole 82 that circular hole 81 that diameter is 15mm and width are 5mm, and circular hole 81 is vertically communicated with square hole 82; As shown in Figure 7, the diameter of synchronizing wheel II7 is 100mm, and thickness is 20mm, and centre is provided with the square hole 72 that circular hole 71 that diameter is 25mm and width are 5mm, and circular hole 71 is vertically communicated with square hole 72.Further, central shaft 5 passes vertically through the circular hole 31 in the middle of liner plate 3 and the circular hole 41 on deck plate 4, the disk 52 be connected with the first half in intermediate portion is arranged in the circular hole 41 of deck plate 4, and the disk 53 be connected with the latter half in intermediate portion is positioned at the below of deck plate 4; The latter half of central shaft 5 is through " work " type through hole 63 in axle sleeve 6, and in its latter half, another cylinder 55 is arranged in the circular hole 71 in the middle of synchronizing wheel II7; The top of motor 9 is arranged in the circular hole 81 in the middle of synchronizing wheel 18.
A kind of its length sorter of the present invention, its operation principle is: by motor 9, synchronizing wheel I8, synchronizing wheel II7 and belt 10 drive feed table 2 to rotate automatically, feed table 2 selects the cover corresponding to spring, when feed table 2 rotates, spring is put into successively in cover, spring pop one's head in through sorting 12 time, signal transmission is to sorter computer 1, sorter computer 1 controls sorting probe 12 detection length, and length by analysis, size is fallen in normal circulation case when arranging in scope, the partially short spring of size is fallen in short circulation case, long falls in long circulation case, reach the object of sorting.
A kind of its length sorter of the present invention, mainly solves spring when grinding because the differ mill spring that causes of length is defective, facilitates the operation of grinding process or subsequent handling; This sorter one people can sorting its length be more than 10,000 in one day, reaches the artificial of original 2-3 people one day, drastically increases utilization ratio; And for corporate device drops into the upper cost saving about more than 100,000 yuan, separately simple to operate, portable construction, more can extend to other industry.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. an its length sorter, comprise shell, deck plate, liner plate, feed table, driving mechanism, sorter structure, the top of shell is fixed with deck plate, deck plate is fixed with liner plate, feed table is fixed with above liner plate, the top of shell is fixed with sorter structure, and shell internal fixtion has driving mechanism; Sorter structure comprises sorter computer and sorting is popped one's head in, and sorter computer is positioned at feed table side, and sorting probe is positioned at above feed table; Driving mechanism comprises central shaft, axle sleeve, synchronizing wheel I, synchronizing wheel II, motor and belt, central shaft passes vertically through liner plate and deck plate, the bottom of central shaft is nested with axle sleeve and is connected with synchronizing wheel II, and synchronizing wheel II is connected with synchronizing wheel I by belt, synchronizing wheel I with motor be vertically connected.
2. a kind of its length sorter according to claim 1, is characterized in that: the length of described deck plate is 800mm, and width is 600mm; Deck plate is provided with the circular hole that a diameter is 76mm, and the central axis of circular hole is 300mm to deck plate near the distance that sorting is popped one's head in; Circular hole side is provided with fan groove, the horizontal sides of fan groove and the central axes of circular hole, and the angle that the hypotenuse of fan groove and horizontal sides are formed is 45 °.
3. a kind of its length sorter according to claim 1, it is characterized in that: the circular slab of described liner plate to be diameter be 420mm, the centre of liner plate is provided with the circular hole that a diameter is 160mm, the center of circular hole and the center superposition of liner plate, the oblique downside of liner plate is provided with a sector open be communicated with circular hole, the horizontal sides of sector open and the central axes of circular hole, the angle that hypotenuse and horizontal sides are formed is 45 °.
4. a kind of its length sorter according to Claims 2 or 3, is characterized in that: the center of circular hole and the center superposition of liner plate on described deck plate, on deck plate, fan groove overlaps with sector open on liner plate.
5. a kind of its length sorter according to claim 1, is characterized in that: the first half of described central shaft is cylinder, and mid portion is two disks be fixedly connected with, and the latter half is two cylinders be fixedly connected with.
6. a kind of its length sorter according to claim 5, it is characterized in that: the length of described central shaft is 225mm, the cylindrical sectional area diameter of the first half is 28mm, the disk diameter be connected with the first half in mid portion is 70mm, thickness is 12mm, the disk diameter be connected with the latter half in mid portion is 45mm, thickness is 9mm, the cylinder section diameter be connected with mid portion in the latter half is 35mm, in the latter half, another cylindrical diameter of section is 25mm, is highly 20mm.
7. a kind of its length sorter according to claim 5, it is characterized in that: top and the end of described central shaft are equipped with keyway, the width of top keyway is 12mm, is highly 15mm, the width of terminal keyholes is 8mm, is highly 10mm.
8. a kind of its length sorter according to claim 1, is characterized in that: described axle sleeve is highly the T-shape axle sleeve of 80mm, and axle sleeve top is diameter is 100mm, and thickness is the disk of 10mm, the cylinder of to be diameter of section be in axle sleeve bottom 78mm; Be provided with " work " type through hole in axle sleeve, the top of through hole is diameter is 65mm, and the degree of depth is the circular port of 15.5mm, and the cylindrical hole of to be diameter of section be at middle part 45mm, bottom is diameter is 62mm, and the degree of depth is the circular port of 14mm.
9. a kind of its length sorter according to claim 1, is characterized in that: the diameter of described synchronizing wheel I is 50mm, and thickness is 20mm, and centre is provided with circular hole that diameter is 15mm and width is the square hole of 5mm, and circular hole is vertically communicated with square hole; The diameter of synchronizing wheel II is 100mm, and thickness is 20mm, and centre is provided with circular hole that diameter is 25mm and width is the square hole of 5mm, and circular hole is vertically communicated with square hole.
10. a kind of its length sorter according to claim 1 or 2 or 3 or 5 or 8 or 9, it is characterized in that: described central shaft passes vertically through the circular hole in the middle of liner plate and the circular hole on deck plate, the disk be connected with the first half in intermediate portion is arranged in the circular hole of deck plate, and the disk be connected with the latter half in intermediate portion is positioned at the below of deck plate; The latter half of central shaft is through " work " type through hole in axle sleeve, and in its latter half, another cylinder is arranged in the circular hole in the middle of synchronizing wheel II; The top of motor is arranged in the circular hole in the middle of synchronizing wheel I.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310378871.2A CN104415918B (en) | 2013-08-28 | 2013-08-28 | A kind of length sorter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310378871.2A CN104415918B (en) | 2013-08-28 | 2013-08-28 | A kind of length sorter |
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| Publication Number | Publication Date |
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| CN104415918A true CN104415918A (en) | 2015-03-18 |
| CN104415918B CN104415918B (en) | 2019-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310378871.2A Active CN104415918B (en) | 2013-08-28 | 2013-08-28 | A kind of length sorter |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984917A (en) * | 2015-06-30 | 2015-10-21 | 浙江德清众鑫盛五金弹簧有限公司 | Spring detection and sorting device |
| CN106423911A (en) * | 2016-08-31 | 2017-02-22 | 浙江伊思灵双第弹簧有限公司 | Optical automatic screening machine for springs |
| CN110575979A (en) * | 2019-08-27 | 2019-12-17 | 福州立洲弹簧有限公司 | Automatic sorting system for arc spring hair culture springs |
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| CN2100261U (en) * | 1991-07-15 | 1992-04-01 | 华敖度 | Automatic sorting device |
| JP3519356B2 (en) * | 2000-10-12 | 2004-04-12 | 日東精工株式会社 | Alignment transfer device for headed rod-shaped parts and sorting device for headed rod-shaped parts |
| CN101837351A (en) * | 2010-06-02 | 2010-09-22 | 天津大学 | Oil seal spring full-automatic sorting system and method based on image detection method |
| CN203061452U (en) * | 2013-01-29 | 2013-07-17 | 广州奥图弹簧有限公司 | Spring force testing and spring sorting device |
| CN203470358U (en) * | 2013-08-28 | 2014-03-12 | 无锡凯伦纳弹簧有限公司 | Spring length sorter |
-
2013
- 2013-08-28 CN CN201310378871.2A patent/CN104415918B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2100261U (en) * | 1991-07-15 | 1992-04-01 | 华敖度 | Automatic sorting device |
| JP3519356B2 (en) * | 2000-10-12 | 2004-04-12 | 日東精工株式会社 | Alignment transfer device for headed rod-shaped parts and sorting device for headed rod-shaped parts |
| CN101837351A (en) * | 2010-06-02 | 2010-09-22 | 天津大学 | Oil seal spring full-automatic sorting system and method based on image detection method |
| CN203061452U (en) * | 2013-01-29 | 2013-07-17 | 广州奥图弹簧有限公司 | Spring force testing and spring sorting device |
| CN203470358U (en) * | 2013-08-28 | 2014-03-12 | 无锡凯伦纳弹簧有限公司 | Spring length sorter |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984917A (en) * | 2015-06-30 | 2015-10-21 | 浙江德清众鑫盛五金弹簧有限公司 | Spring detection and sorting device |
| CN106423911A (en) * | 2016-08-31 | 2017-02-22 | 浙江伊思灵双第弹簧有限公司 | Optical automatic screening machine for springs |
| CN110575979A (en) * | 2019-08-27 | 2019-12-17 | 福州立洲弹簧有限公司 | Automatic sorting system for arc spring hair culture springs |
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| Publication number | Publication date |
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| CN104415918B (en) | 2019-01-15 |
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Denomination of invention: A spring length sorter Effective date of registration: 20211222 Granted publication date: 20190115 Pledgee: Bank of China Limited by Share Ltd. Wuxi Huishan branch Pledgor: WUXI KAILUNA SPRING Co.,Ltd. Registration number: Y2021980015842 |