CN104407500B - A kind of photosensitive resin composition with good side pattern - Google Patents

A kind of photosensitive resin composition with good side pattern Download PDF

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CN104407500B
CN104407500B CN201410763055.8A CN201410763055A CN104407500B CN 104407500 B CN104407500 B CN 104407500B CN 201410763055 A CN201410763055 A CN 201410763055A CN 104407500 B CN104407500 B CN 104407500B
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resin composition
photosensitive resin
acrylate
weight
composition according
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CN104407500A (en
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李伟杰
李志强
严晓慧
周光大
林建华
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Hangzhou Forster Applied Materials Ltd By Share Ltd
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Hangzhou Forster Applied Materials Ltd By Share Ltd
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Abstract

The invention discloses a kind of photosensitive resin composition, the dry film image formed afterwards through exposure and development has good side pattern and higher resolution ratio.The photopolymerization resin that carries out as key component has having structure formula:(A)u(B)v(C)w(D)x(E)y(F)z, wherein, A is methacrylic acid, and B is acrylic acid, and C is methyl methacrylate, and D is lauryl acrylate, and E is that carbochain number is 38(Methyl)Acrylate, F are phenoxyethyl acrylate;Photosensitve resin composition provided by the invention, it, as resist material against corrosion, there is the characteristics such as good light sensitivity, resolution ratio and side pattern in the fields such as printed circuit board (PCB), lead frame, semiconductor packages, the Precision Machining of metal.

Description

A kind of photosensitive resin composition with good side pattern
Technical field
It is rear through exposure and development to be formed the present invention relates to a kind of photosensitive resin composition with good side pattern Dry film image there is good side pattern and higher resolution ratio.
Background technology
Since ultraviolet curable resin polymer comes out, ultraviolet curable resin polymer has turned into hyundai electronicses field, has been particularly The important materials of art of printed circuit boards.
In recent years, with the Highgrade integration of electronic equipment, to the highly integrated electricity with narrow distribution and thin space figure The demand on road is continuously increased.In order to prepare thin space figure with higher qualification rate, it is desirable to which dry film avoids producing surface defect, such as The figures such as zigzag, also imply that dry film must have good side pattern and higher resolution ratio.
Japan Patent JP07333846 proposes a kind of method for improving side pattern, passes through two kinds of different molecular weights and composition Alkali soluble resins the side pattern of ultraviolet curable resin polymer is adjusted, but there is limitation.Both alkali solubles Property resin property can not possibly be completely compatible, it will so that the resolution ratio of ultraviolet curable resin polymer declines.European patent EP0909990 improves light sensitivity by changing the ratio, component and preparation method of (methyl) acrylic compounds alkali soluble resins The side pattern of resinous polymer, the good image of side pattern can be obtained.But regrettably, the patent not to resolution ratio, Many major issues such as exposure energy are discussed.
The content of the invention
The purpose of the present invention is in view of the shortcomings of the prior art, there is provided a kind of ultraviolet curable resin with good side pattern Composition.
The purpose of the present invention is achieved through the following technical solutions:A kind of ultraviolet curable resin with good side pattern Composition, comprising:The alkali soluble resins of 50-70% mass fractions, the optical free radical that carries out of 25-45% mass fractions polymerize instead Monomer, the light trigger of 0.1-10% mass fractions answered;The alkali-soluble resin has below general formula:(A)u(B)v(C)w (D)x(E)y(F)z;Wherein, A is methacrylic acid, and B is acrylic acid, and C is methyl methacrylate, and D is lauryl acrylate, E (methyl) acrylate for being 3-8 for carbochain number, F is phenoxyethyl acrylate;U, v, w, x, y, z represent respectively A, B, C, D, the mass percent of E, F in alkali soluble resins;Wherein, u 10-25%;V is 5-15%;W is 30-50%;X is 5- 15%;Y is 5-18%;Z is 5-15%.
Further, the alkali soluble resins weight average molecular weight is 30000-120000.
Further, the E is n-BMA or n-butyl acrylate.
Further, the total mass fraction of the A and B in alkali soluble resins is less than 27%.
Further, the monomer for carrying out optical free radical polymerisation at least contains di(2-ethylhexyl)phosphate (hydroxy ethyl) Ester.
Further, the mass fraction of the light trigger is 0.5-5%.
Further, the light trigger is by benzoin ether, benzophenone and its derivative, thioxanthone system class chemical combination It is one or more according to appointing in thing, anthraquinone and its derivative, thioxanthones series compound, hexa-aryl bi-imidazole series compound Meaning proportioning mixing composition.
Further, the light trigger at least contains 2,4,5- triarylimidazoles dimers or 2,4,5- triarylimidazoles The derivative of dimer.
Further, the photosensitive resin composition also includes the additive of 0~1 parts by weight, and the additive is by having One or more in engine dyeing material, levelling agent and plasticizer combine according to any proportioning.
The beneficial effects of the invention are as follows:Photosensitve resin composition provided by the invention, it is in printed circuit board (PCB), lead frame In the fields such as frame, semiconductor packages, the Precision Machining of metal, as resist material against corrosion, have good light sensitivity, resolution ratio with And the characteristic such as side pattern, be advantageous to improve the qualification rate of PCB batch productions, improve production efficiency, reduce production cost.
Embodiment
A kind of photosensitive resin composition, comprising:Alkali soluble resins, the 25-45% mass fractions of 50-70% mass fractions The monomer for carrying out optical free radical polymerisation, the light trigger of 0.1-10% mass fractions;The alkali soluble resins has Below general formula:(A)u(B)v(C)w(D)x(E)y(F)z
Wherein, A is methacrylic acid, and B is acrylic acid, and C is methyl methacrylate, and D is lauryl acrylate, and E is carbon Chain number is 3-8 (methyl) acrylate, and F is phenoxyethyl acrylate;U, v, w, x, y, z represent respectively A, B, C, the mass percent of D, E, F in alkali soluble resins;Wherein, u 10-25%;V is 5-15%;W is 30-50%;x For 5-15%;Y is 5-18%;Z is 5-15%.
It is 30000-120000 in the alkali soluble resins weight average molecular weight that the present invention uses, goes out from the angle for improving developability Hair, preferably 120000 and its less;From improve masking hole ability, suppress Fusion Edges angle, preferably 30000 and its more than. More preferably 60000-90000.
In alkali soluble resins, E is (methyl) acrylate that carbochain number is 3-8, and preferably carbochain number is 4-6 (first Base) acrylate, more preferably n-BMA or n-butyl acrylate, most preferably n-BMA.
In order to improve the developing performance of the reliability of pad pasting and photosensitive resin composition, the A and B are in alkali soluble resins In total mass fraction be less than 27%.
The monomer for carrying out Raolical polymerizable, its intramolecular is at least containing the second that polymerisation can occur Alkene unsaturated functional group, the monomer can be polymerize after light energy is absorbed with alkali soluble resins or cross-linking reaction.Relative to The ratio of whole optical polymerism resin compositions, preferably 25-45% mass ratioes.Described monomer both can be mono-functionalized Compound can also be polyfunctional compound, and wherein mono-functional compounds are lauryl acrylate, isodecyl acrylate, propylene Sour tetrahydrofuran methyl esters, Bing olefin(e) acid Er Evil cyclopentadienyl esters etc.;Difunctional is polyethyleneglycol diacrylate, polypropylene glycol dimethyl propylene Olefin(e) acid ester, Ethoxylated bisphenol A diacrylate acid fat, 1,6 hexanediol diacrylate etc.;Polyfunctional group can be three hydroxyl first Base propane triacrylate, ethoxylated trimethylolpropane triacrylate, the propylene of propoxylation trihydroxy methyl propane three Acid esters, glycerol propoxylate triacrylate, pentaerythritol triacrylate, tetramethylol methane tetraacrylate, dipentaerythritol six Acrylate etc..From the angle for improving adhesive force, it at least contains di(2-ethylhexyl)phosphate (hydroxy ethyl) ester.
In the present invention, the ratio of light trigger is 0.1-10% weight ratio, from realize good sensitivity, resolution ratio, Caking property is set out, more preferably 0.5-5% weight ratio.
Light trigger, can be benzoin ether, benzophenone and its derivative, thioxanthone system class compound, anthraquinone and One or more in its derivative, thioxanthones series compound, hexa-aryl bi-imidazole series compound are used in mixed way.Specific bag Include:Benzoin double methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin phenyl ether, thioxanthones, CTX, 4- diurils Ton ketone, ITX, ITX, benzophenone, 4,4 '-bis- (dimethylamino) benzophenone (Michaelis Ketone), 4,4 '-bis- (lignocaine) benzophenone, isopropyl thioxanthone, 2- chlorothiaxanthenones, 2,4- diethyl thioxanthones, 2- EAQs, 2- tert-butyl groups anthraquinone, N, N- mesitylenic acids ethyl ester, benzoic acid dimethylaminoethyl, N, N- dimethyl second Hydramine, 2,2 '-bis- (2- chlorphenyls) -4,4 ', 5,5 '-tetraphenyl -1,2 '-diimidazole, 2,2 '-bis- (the bromo- 5- methoxybenzenes of 2-) - 4,4 ', 5,5 '-tetraphenyl diimidazole, 2,2 '-bis- (2,4 dichloro benzene bases) -4,4 ', 5,5 '-tetraphenyl diimidazole etc..From high score Resolution and high sensitivity angle are set out, and at least contain hexa-aryl bi-imidazole series compound in light trigger, and particularly preferred 2,2 ', 4- tri- (2- chlorphenyls) -5- (3,4- Dimethoxyphenyls) -4 ', 5 '-diphenyl -1,1 '-diimidazole.
In order to facilitate producing and being easy to observe, other materials can also be added in photosensitive resin composition, it is such as organic Dyestuff, levelling agent and plasticizer, this is known technology in industry, be will not be described here.
It is known method as the method that photosensitive resin composition is coated in support film.Gather to ultraviolet curable resin One or more organic solvents arbitrarily than mixing are added in compound and are prepared into optical polymerism resin mixed liquor, these organic solvents The composition of photosensitive resin layer can be dispersed or dissolved and not with these component chemically reactives.Coating machine is reused in support membrane On be coated, by drying, thermal-adhering protective layer.So as to form photosensitive dry film.Organic solvent can be acetone, butanone, first Alcohol, ethanol, ethyl acetate, glycol monoethyl ether, glycol methyl ether acetate etc..For the ease of producing and operating, other additions Agent also includes tackifier, plasticizer, pigment, light irradiation chromophoric dyestuffs, hot polymerization inhibitor, antioxidant, levelling agent etc..Support membrane is PET film, thickness 10-30um;Covering protection film is PE films, thickness 10-30um.
Presently preferred embodiments of the present invention and comparative example are illustrated below.But following embodiments are in the present invention Preferable embodiment be not intended to limit the present invention.
First, following alkali soluble resins polymer is prepared.
Under inert gas shielding, to equipped with mechanical agitator, reflux condensing tube 500mL three-necked bottles in add 150mL Butanone, by methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/n-BMA/phenoxy group Ethyl propylene acid esters is added in three-necked bottle according to solution of 15/10/47/10/8/10 weight than being configured to middle 300g.Rise Temperature is to 80 DEG C.
Separately 1g azodiisobutyronitriles are dissolved in 10mL butanone, are added drop-wise in three-necked bottle.Mixed liquor gathers at 80 DEG C Close 4 hours.Then, the 10mL butanone solutions dissolved with 0.8g azodiisobutyronitriles, heating stirring 8 hours are added dropwise again.Wait to mix After conjunction liquid is down to room temperature, binder solution A-1 is obtained.GPC measures its weight average molecular weight (Mw) it is 82000, solid content is 40.8%.
Alkali soluble resins A-2, A3, A4, Comparative Example I -1, I-2, I3, I4 can be carried out according to similar synthetic method synthesis.
Alkali soluble resins A-2:Methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/acrylic acid is just Butyl ester/phenoxyethyl acrylate=13/10/47/12/5/13 (weight ratio) (Mw=78000, solid content 40.4%).
Alkali soluble resins A-3:Methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/acrylic acid is just Butyl ester/phenoxyethyl acrylate=10/7/50/15/5/13 (weight ratio) (Mw=120000, solid content 40.5%).
Alkali soluble resins A-4:Methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/metering system Different monooctyl ester/phenoxyethyl acrylate=10/5/40/15/18/12 (weight the ratio) (M of acidw=31000, solid content is 40.2%).
Comparative example:
I-1:Methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/ethyl acrylate/phenoxy group second Base acrylate=15/10/47/10/8/10 (weight ratio) (Mw=86000, solid content 41.1%).
I-2:Methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/EMA/benzene oxygen Base ethyl propylene acid esters=13/10/47/12/5/13 (weight ratio) (Mw=81000, solid content 40.7%).
I-3:Methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/lauryl methacrylate/ Phenoxyethyl acrylate=10/7/50/15/5/13 (weight ratio) (Mw=95000, solid content 40.3%).
I4:Methacrylic acid/acrylic acid/methyl methacrylate/acrylic acid lauryl/ethyl acrylate/phenoxy group second Base acrylate=10/5/40/15/18/12 (weight ratio) (Mw=38500, solid content 40.0%).
Prepare following monomers that can carry out photopolymerization:
B-1:Di(2-ethylhexyl)phosphate (hydroxy ethyl) ester (Japanese chemical drug PM-2)
B-2:Ethoxylated trimethylolpropane triacrylate (Tianjin proud son of heaven chemical industry EO9-TMPTA)
B-3:Ethoxylated bisphenol a diacrylate (Tianjin proud son of heaven chemical industry EO4-BPADA)
B-4:Trimethylolpropane trimethacrylate (U.S. Sartomer SR351NS)
Prepare following Photoepolymerizationinitiater initiater:
C-1:2,2 ', 4- tri- (2- chlorphenyls) -5- (3,4- Dimethoxyphenyls) -4 ', 5 '-diphenyl -1,1 '-diimidazole (Changzhou electronic strong material)
C-2:4,4 '-bis- (diethylamino) benzophenone (Changzhou electronic strong material)
C-3:2,4,5- triarylimidazoles dimer (West Asia chemistry)
Additive:
D-1 diamond greens (the uncommon love chemical industry of Shanghai ladder)
D-2 trisbromomethyl phenyl sulfone (the uncommon love chemical industry of Shanghai ladder)
D-3 leuco crystal violets (the uncommon love chemical industry of Shanghai ladder)
D-4 5- carboxyl benzotriazoles (Shanghai lark waffle Technology Co., Ltd.)
D-5 hydroquinones (Shanghai lark waffle Technology Co., Ltd.)
It is prepared by Photosensitve resin composition:
Free radical polymerizable monomer, additive, Photoepolymerizationinitiater initiater are added in alkali soluble resins solution, are completely dissolved Afterwards, it is stirred at room temperature 4 hours, goes out decontamination with 200 mesh filters, obtain Photosensitve resin composition.
The preparation of photosensitive dry film:
The use of bar coater it was evenly coated on 15 μm of PET films up to thickness it is 30 μm by Photosensitve resin composition Film, dry, using the μ m thick PE films of rubber rollers thermal-adhering 18, so as to obtain photosensitive dry film.Photosensitve resin composition composition is such as Shown in table 1.
Table 1
Note:* all photosensitive resin compositions are all tested in coating film forming and after drying, and organic solvent is gone Remove.
Testing example and comparative example:
The side pattern after resolution ratio and dry film development is evaluated using the photosensitive resin layer of 30 μ m-thicks.
Pad pasting:The electronics CYL-M25 that often shone using Changzhou carries out thermal-adhering under standard pressure, and fitting speed is 1 m/min Clock, binding temperature are 105 DEG C.
Exposure:It is exposed using the holy scientific and technological M-552 types exposure machine of will, is exposed using the lattice exposure guide rules of stouffer 21 Light energy determines, and exposure lattice number is 6-8 lattice, exposure energy 30-45mJ/cm2
Development:Film line width/line-spacing progressively increases to 100um from 10um selected by development;Developer solution is 1% sodium carbonate The aqueous solution, development temperature are 30 DEG C, developer pressure 1.8bar, and developing powder is 1.5 ms/min, and developing machine model is far revived Scientific and technological XY-430.The resist layer of unexposed portion is completely dissolved the minimum time of needs as minimum developing time.
Sample is observed by SEM, 500 times of enlargement ratio.
【Resolution ratio is evaluated】
After the PE films of manufactured photosensitive dry film resist are removed, carry out stacking on copper coin using Heating roll and do Film.Here, it is 1 using the width with exposed portion and unexposed portion:The mask of 1 wiring pattern is exposed, with most The 1.5 of small developing time show movie queen, will normally form value of the minimum mask width as resolution ratio of solidification resist line.
◎:Resolution value is less than or equal to 20 μm;
○:Resolution value is more than 20 μm, less than or equal to 30 μm;
▽:Resolution value is more than 30 μm, less than or equal to 40 μm;△:Resolution value is more than 40 μm.
【Side pattern evaluation】
After the PE films of manufactured photosensitive dry film resist are removed, carry out stacking on copper coin using Heating roll and do Film.Here, it is 1 using the width with exposed portion and unexposed portion:The mask of 1 wiring pattern is exposed, with most The 1.5 of small developing time show movie queen, the dry film image of acquisition.
Good side pattern, refer to photosensitive resin composition in the image side formed after overexposure, development Pattern has the characteristics that:(a) zigzag pattern is not present in side, does not have the defects of pit;(2) side is straight, and perpendicular to Copper-based bottom, is not expanded in developer solution;(c) higher development latitude
▲ side is straight, perpendicular to copper-based bottom, without obvious expansion and defect.
◆ side is straight, perpendicular to copper-based bottom, slight expansion and defect be present.
, obvious expansion be present in ▼ lateral sections region existing defects.
● side is serrated.
【Evaluation result】
Embodiment and the evaluation result of comparative example are shown in table 2.
Table 2
As shown in Table 2, Photosensitve resin composition provided by the invention, it is in printed circuit board (PCB), lead frame, semiconductor package Dress, metal the field such as Precision Machining in, as resist material against corrosion, there is good light sensitivity, resolution ratio and side pattern Etc. characteristic, be advantageous to improve the qualification rate of PCB batch productions, improve production efficiency, reduce production cost.

Claims (7)

1. a kind of photosensitive resin composition with good side pattern, it is characterised in that include:The alkali of 50-70 parts by weight Soluble resin, the monomer for carrying out optical free radical polymerisation of 25-45 parts by weight, the light trigger of 0.1-10 parts by weight;Institute Stating alkali-soluble resin has below general formula:(A)u(B)v(C)w(D)x(E)y(F)z;Wherein, A is methacrylic acid, and B is propylene Acid, C are methyl methacrylate, and D is lauryl acrylate, and F is phenoxyethyl acrylate;U, v, w, x, y, z difference table Show the mass percent of A, B, C, D, E, F in alkali soluble resins;Wherein, u 10-25%;V is 5-15%;W is 30-50%;X is 5-15%;Y is 5-18%;Z is 5-15%;The alkali soluble resins weight average molecular weight is 30000-120000;The E is methyl-prop Olefin(e) acid N-butyl or n-butyl acrylate.
2. photosensitive resin composition according to claim 1, it is characterised in that the A and B are in alkali soluble resins Total mass fraction is less than 27%.
3. photosensitive resin composition according to claim 1, it is characterised in that described to carry out optical free radical polymerization instead The monomer answered includes di(2-ethylhexyl)phosphate (hydroxy ethyl) ester.
4. photosensitive resin composition according to claim 1, it is characterised in that the mass fraction of the light trigger is 0.5-5%。
5. photosensitive resin composition according to claim 1, it is characterised in that the light trigger by benzoin ether, Benzophenone and its derivative, thioxanthone system class compound, anthraquinone and its derivative, thioxanthones series compound, six aryl It is one or more according to any proportioning mixing composition in double imidazoles series compounds.
6. photosensitive resin composition according to claim 5, it is characterised in that the light trigger is 2,4,5- tri- virtues The derivative of base imidazoles dimer or 2,4,5- triarylimidazoles dimers.
7. photosensitive resin composition according to claim 1, it is characterised in that the photosensitive resin composition also wraps The additive of 0 ~ 1 parts by weight is included, the additive is by the one or more in organic dyestuff, levelling agent and plasticizer according to any Proportioning combines.
CN201410763055.8A 2014-12-12 A kind of photosensitive resin composition with good side pattern Active CN104407500B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4876173A (en) * 1985-01-23 1989-10-24 Fuji Photo Film Co., Ltd. Photopolymerizable composition on polyethylene terephthalate film support
US4925768A (en) * 1986-12-11 1990-05-15 Fuji Photo Film Co., Ltd. Photopolymerizable composition containing a tetrapolymer binder
JPH06214382A (en) * 1993-01-18 1994-08-05 Sekisui Chem Co Ltd Photosensitive image receptive sheet
EP0529643B1 (en) * 1991-08-30 1995-10-18 Hercules Incorporated Aqueous-developable dry film photoresist
JPH07333846A (en) * 1994-06-09 1995-12-22 Hitachi Chem Co Ltd Photosensitive resin composition and photosensitive film using the same
US6180323B1 (en) * 1997-08-27 2001-01-30 E. I. Du Pont De Nemours And Company Photopolymerizable compositions having improved sidewall geometry and development latitude
CN1734351A (en) * 2004-08-09 2006-02-15 东进世美肯株式会社 Photosensitive resin composition for isolator

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4876173A (en) * 1985-01-23 1989-10-24 Fuji Photo Film Co., Ltd. Photopolymerizable composition on polyethylene terephthalate film support
US4925768A (en) * 1986-12-11 1990-05-15 Fuji Photo Film Co., Ltd. Photopolymerizable composition containing a tetrapolymer binder
EP0529643B1 (en) * 1991-08-30 1995-10-18 Hercules Incorporated Aqueous-developable dry film photoresist
JPH06214382A (en) * 1993-01-18 1994-08-05 Sekisui Chem Co Ltd Photosensitive image receptive sheet
JPH07333846A (en) * 1994-06-09 1995-12-22 Hitachi Chem Co Ltd Photosensitive resin composition and photosensitive film using the same
US6180323B1 (en) * 1997-08-27 2001-01-30 E. I. Du Pont De Nemours And Company Photopolymerizable compositions having improved sidewall geometry and development latitude
CN1734351A (en) * 2004-08-09 2006-02-15 东进世美肯株式会社 Photosensitive resin composition for isolator

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