CN104406068A - Assembly method for LED (Light Emitting Diode) lamp filaments - Google Patents
Assembly method for LED (Light Emitting Diode) lamp filaments Download PDFInfo
- Publication number
- CN104406068A CN104406068A CN201410653053.3A CN201410653053A CN104406068A CN 104406068 A CN104406068 A CN 104406068A CN 201410653053 A CN201410653053 A CN 201410653053A CN 104406068 A CN104406068 A CN 104406068A
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- Prior art keywords
- led
- filament
- led silk
- electric
- conductor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
- F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
- F21V19/005—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources by permanent fixing means, e.g. gluing, riveting or embedding in a potting compound
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2101/00—Point-like light sources
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention discloses an assembly method for LED (Light Emitting Diode) lamp filaments. The assembly method comprises the following steps of 1, arranging the LED lamp filaments between two conductive pieces which are arranged on the plane, wherein the polarities of the lamp filaments are in the unified direction, or the lamp filaments are arranged according to LED power arrangement series-parallel requirements, and conductive parts at two ends of each LED lamp filament are welded with the conductive pieces to form an LED lamp filament band or an LED lamp filament sheet; 2, cutting the lamp filament band or the lamp filament sheet into a plurality of LED lamp filament groups according to a polarity arrangement mode or a preset power series-parallel mode; 3, winding a single LED lamp filament group to form a three-dimensional structure of the lamp filament group, and connecting the conductive pieces at corresponding parts in a spot-welding way according to a lamp filament arrangement mode; 4, connecting the conductive pieces of two electrodes in the LED lamp filament group with the formed three-dimensional structure with a conductive bracket in the spot-welding way respectively; 5, mounting the LED lamp filament group, in spot-welding connection with the conductive bracket, into a to-be-sealed glass lamp shade. The assembly method has the characteristics of plane welding, three-dimensional molding, simplicity in manufacturing and the like.
Description
Technical field
The present invention relates to a kind of assembly method of LED silk.
Background technology
Traditional LED LED chip is fixed on a cooling stand, the negative electrode of chip and the anode positive and negative electrode to support is connected with gold thread, stent electrode passes into electric current, LED chip is made to send blue Single wavelength light, this blue light carries out the conversion of spectrum by the fluorescent glue covered on chip, is mixed to form white light.Support generally adopts the plastics of engineering plastics or band metal heat sink, then increases its light extraction yield by bottom reflection, or shaping or band secondary optical lens changes the refractive index of internal material by silica gel, thus increases its bright dipping.Traditional packaged type, light utilization efficiency for LED chip is quite low, particularly fail to make full use of the all-round light of LED chip, by by LED on rectangular transparent pottery or glass or carefully narrow metal substrate, periphery superscribes fluorescent glue, make strip filament, what can increase LED goes out optical range.This LED silk is applied to bulb lamp more, with the lighting angle feature that it is larger, replaces conventional incandescent lamp.
LED silk surface fluorescence glue vulnerable to pollution, causes the decline of the light extraction efficiency even aging blackout in glue face; The material structure of LED silk encapsulation is also more fragile, very easily damages in production operation, therefore needs the electrical connection schemes of a design convenient and efficient to solve the assembly problem of LED silk.
The filament assembling of existing LED silk lamp adopts spot welding mode, is directly fixed on by LED silk on a three-dimensional bracket with conductance silk, if filament and bulb axis angled, photodistributed uniformity can be improved.During welding, first want fixed support and filament, and be that predetermined angular contact with the conductance silk on support in precalculated position by the pin of filament, with spot-welding equipment, contact site is welded, after being soldered two pins of a filament, then support is rotated to an angle, repeat filament and place and welding, meanwhile, mode, the positive-negative polarity of the rotation adjustment LED silk of support to be coordinated at solid space according to the string of LED.This frame mode, packaging support, filament, welding machine need from stereo multi-dimensinal degree compounding practice at interior materials and parts, frock tool and equipment etc., add that the intensity of LED silk itself is not high, cause quality of welding spot to be difficult to ensure, fraction defective is high, automatic processing device structure also can be quite complicated, development difficulty is also high, drops into huge; To operating personnel require high, operation easier is large, efficiency is low; Supporting structure has also placed restrictions on the increase of LED silk quantity, otherwise can hinder welding job, and therefore the power of LED silk lamp is also limited.In a word, this mode is unfavorable for batch production large-scale production.
Also have the mode of people's imagination combination hub, be directly inserted on combination hub by LED silk, eliminate filament welding sequence, assembling quality efficiency is also high.But glass ball bulb lamp internal components when glass-dead seal needs the high temperature bearing hundreds of degree in short-term; Operationally, filament leg not only bears the task of electrical connection to LED silk lamp, also will undertake the function of heat loss through conduction; LED silk also will bear electric and magnetic oscillation to a certain degree.With regard to these several respects, combination hub mode cannot be able to reliability application in practice.
Summary of the invention
(1) technical problem that will solve
The object of the invention is for the problems referred to above existing for prior art, spy provides a kind of and makes simply, the assembly method of LED silk easy to assembly.
(2) technical scheme
For solving the problems of the technologies described above, the assembly method of LED silk of the present invention, wherein,
Step one: LED silk is set between the electric-conductor of two horizontal layout, LED filament is placed according to unified direction, or also require to carry out layout according to LED power setting string, the current-carrying part at filament two ends welds with above-mentioned electric-conductor, forms LED silk ribbon or heater tab with locating means;
Step 2: by LED silk ribbon or heater tab with locating means according to polarity arranged mode and default power string and mode, cut into multiple LED silk group;
Step 3: the stereochemical structure single led filament group winding being formed LED silk group, by filament arranged mode, the spot welding of corresponding site electric-conductor is connected, make this stereochemical structure have two electrodes, and from one of them electrode to another electrode all LED silk polar orientation consistent;
Step 4: the electric-conductor of two electrodes formed in the LED silk group of stereochemical structure is connected with conducting bracket spot welding respectively;
Step 5: the LED silk be connected with conducting bracket spot welding is assembled in the glass lamp shade waiting to seal and process.
As optimization, above-mentioned electric-conductor is conductive filament or conductive strips.
As optimization, in step one, above-mentioned two electric-conductors be arranged in parallel, and the angle between above-mentioned LED silk and electric-conductor is 0 ° ~ 90 °.
As optimization, in step one, above-mentioned two electric-conductors arrange in the same way with identical radian measure, and the center of circle of circular arc electric-conductor is pointed in the one end being arranged on the LED silk between electric-conductor.
(2) beneficial effect
Compared with prior art, the present invention has the following advantages: the present invention has the feature of plane-welding, stereo shaping, plane-welding is the important step three-dimensional for filament welding procedure simplified, plane operations platform completes the welding job of filament, the difficulty of filament assemble welding can be reduced by high degree, greatly promote quality and the efficiency of welding.
Article two, the spacing of conductive filament or conductive strips, the spacing of LED silk and angle can according to filament length, glass envelope bore, become lamp power and photodistributed needs to adjust, LED silk lamp that is multi-form, power can be suitable for.
Article two, the spacing of the spacing of conductive filament or conductive strips, LED silk is different with angle, and after stereo shaping, the three-dimensional viewpoin of filament is also different, compares present common tapered structure, does not have dead angle, have evenly intensity of illumination distribution.
The positive-negative polarity of LED silk can carry out assembled arrangement as required, to meet LED silk different capacity, different string the demand of mode.
Fan-shaped or banded LED silk group after welding is cut into the sheet filament group of needs by different capacity or also mode of going here and there.
Based on the mode of this plane-welding, exploitation chip filament group and continuous band filament automatic welding production equipment.
Accompanying drawing explanation
Fig. 1 is the structural representation of LED silk of the present invention.
Fig. 2 is a kind of structural representation making the LED silk ribbon of straight barrel type stereochemical structure of the present invention.
Fig. 3 is the structural representation that the present invention's another kind makes the LED silk ribbon of straight barrel type stereochemical structure, with single lamp 8 LED silks 4 and the modes of 2 strings carry out layout filament.
Fig. 4 is that the present invention is reeled by the LED silk group of Fig. 3 the front view of the stereochemical structure formed.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the stereogram of Fig. 4.
Fig. 7 is the structural representation that the stereochemical structure of the LED silk group of Fig. 4 is installed in bulb glass cover.
Fig. 8 is a kind of structural representation making the LED silk ribbon of cone cartridge type stereochemical structure of the present invention.
Fig. 9 is that the present invention is reeled by the LED silk group of Fig. 8 the front view of the stereochemical structure formed.
Figure 10 is the top view of Fig. 9.
Figure 11 is the stereogram of Fig. 9.
Figure 12 is the structural representation that the stereochemical structure of the LED silk group of Fig. 9 is installed in bulb glass cover.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but can not be used for limiting the scope of the invention.
Embodiment one: as shown in Fig. 1 to 7, the assembly method of LED silk of the present invention, wherein,
Step one: LED silk 1 is set between two electric-conductors, LED silk 1 polarity is placed according to unified direction, or also require to carry out layout according to LED power setting string, the current-carrying part at filament 1 two ends welds with above-mentioned electric-conductor, forms LED silk ribbon or LED silk sheet; Above-mentioned electric-conductor is conductive filament or conductive strips, and in the present embodiment, electric-conductor is conductive strips 2, and above-mentioned two electric-conductors be arranged in parallel, and the angle between above-mentioned LED silk 1 and electric-conductor is 0 ° ~ 90 °, as shown in figures 2 and 3;
Step 2: by LED silk ribbon or LED silk sheet according to polarity arranged mode and default power string and mode, cut into multiple LED silk group;
Step 3: the stereochemical structure single led filament group winding being formed LED silk group, by filament arranged mode, the spot welding of corresponding site electric-conductor is connected, make this stereochemical structure have two electrodes, and from one of them electrode to another electrode all LED silk polar orientation consistent; In the present embodiment, the stereochemical structure of LED silk group is straight barrel type.
Step 4: the electric-conductor of two electrodes formed in the LED silk group of stereochemical structure is connected with conducting bracket spot welding respectively, LED silk group can be made to be connected to power supply by conducting bracket;
Step 5: the LED silk be connected with conducting bracket spot welding is assembled in the glass lamp shade waiting to seal and process.
Wherein, the position that in above-mentioned steps one, filament, electric-conductor are placed, distance, angle are arranged according to following manner:
Wherein, in Fig. 2, all filament polarity is set to identical, cuts rear filament group and be 6 filament parallel modes; In Fig. 3, filament polarity is one group with 4 alternately to place, cutting rear filament group is 4 parallel connections head and the tail serial connection 4 parallel connections again, namely in the industry alleged 4 and 2 string modes.
Filament and conductive filament such as Fig. 2 of forming the three-dimensional filament support structure of straight barrel type place continuously in banded.If the filament quantity forming a lamp is N, straight tubbiness filament support diameter D after stereo shaping, filament support height is h, and filament becomes α with lamp holder axial angle, then two electric-conductor spacing h and α of filament support height that is parallel placement are subject to the constraint of following equation:
h＝l·sinα
Wherein, l is the spacing of filament two solder joint; During horizontal layout, α can between 0 ° ~ 90 °, but during stereo shaping, α must meet following requirement:
And actual value should need adjustment according to one-tenth intensity of illumination distribution uniformity.
The spacing t that filament band is arranged between filament and filament:
Wherein, filament support diameter D is depending on scarfing diameter before the sealing of filament lamp glass envelope, and D is excessive cannot load cloche, too small, affects configuration and the assembly manipulation convenience of filament quantity.
Embodiment two: as illustrated in figs. 8-12, embodiment two is with the difference implementing: in step one, above-mentioned two electric-conductors are arranged in the same way with identical radian measure, the center of circle of circular arc electric-conductor is pointed in the one end being arranged on the LED silk between electric-conductor, as shown in Figure 8, according to subsequent step three stereo shaping shape for cone barrel shape; Wherein, filament, the position of electric-conductor placement, distance, angle are arranged according to following manner:
The filament forming the three-dimensional filament support structure of cone barrel shape becomes fan-like pattern with conductive filament planar arrangement, see Fig. 7, if the filament quantity forming a lamp is N, tubbiness filament support upper base diameter d is bored after stereo shaping, go to the bottom diameter D, filament support height is h, and filament becomes α with lamp holder axial angle, then filament support height is that the relation of h and filament and lamp holder axial angle α still obeys following formula:
h＝l·sinα
Wherein l is the spacing of filament two solder joint
And on the go to the bottom relation of diameter and filament and the axial angle of lamp holder meet following formula:
D-d＝2l·cosα
Fan-shaped radius R is:
Then fan-shaped central angle β is:
Between filament and filament, angle theta is:
Then fan-shaped central angle β is:
Between filament and filament, angle theta is:
The present invention has the feature of plane-welding, stereo shaping, plane-welding is the important step three-dimensional for filament welding procedure simplified, plane operations platform completes the welding job of filament, the difficulty of filament assemble welding can be reduced by high degree, greatly promote quality and the efficiency of welding.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (4)
1. an assembly method for LED silk, is characterized in that:
Step one: LED silk is set between the electric-conductor of two horizontal layout, LED filament is placed according to unified direction, or also require to carry out layout according to LED power setting string, the current-carrying part at filament two ends welds with above-mentioned electric-conductor, forms LED silk ribbon or heater tab with locating means;
Step 2: by LED silk ribbon or heater tab with locating means according to polarity arranged mode and default power string and mode, cut into multiple LED silk group;
Step 3: the stereochemical structure single led filament group winding being formed LED silk group, by filament arranged mode, the spot welding of corresponding site electric-conductor is connected, make this stereochemical structure have two electrodes, and from one of them electrode to another electrode all LED silk polar orientation consistent;
Step 4: the electric-conductor of two electrodes formed in the LED silk group of stereochemical structure is connected with conducting bracket spot welding respectively;
Step 5: the LED silk be connected with conducting bracket spot welding is assembled in the glass lamp shade waiting to seal and process.
2. the assembly method of LED silk according to claim 1, is characterized in that: described electric-conductor is conductive filament or conductive strips.
3. the assembly method of LED silk according to claim 1 and 2, is characterized in that: in step one, and described two electric-conductors be arranged in parallel, and the angle between described LED silk and electric-conductor is 0 ° ~ 90 °.
4. the assembly method of LED silk according to claim 1 and 2, is characterized in that: in step one, and described two electric-conductors arrange in the same way with identical radian measure, and the center of circle of circular arc electric-conductor is pointed in the one end being arranged on the LED silk between electric-conductor.
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| CN201410653053.3A CN104406068B (en) | 2014-11-17 | 2014-11-17 | The assembly method of LED filament |
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| CN201410653053.3A CN104406068B (en) | 2014-11-17 | 2014-11-17 | The assembly method of LED filament |
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| CN104406068A true CN104406068A (en) | 2015-03-11 |
| CN104406068B CN104406068B (en) | 2016-06-01 |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016162616A1 (en) | 2015-04-08 | 2016-10-13 | Led-Ner | Lighting device with led filaments |
| WO2016188138A1 (en) * | 2015-05-28 | 2016-12-01 | 山东晶泰星光电科技有限公司 | Led lamp core and led bulb |
| CN106641781A (en) * | 2015-10-30 | 2017-05-10 | 通用电气公司 | Lamp design with LED stem structure |
| EP3208514A1 (en) * | 2016-02-22 | 2017-08-23 | BGT Materials Limited | Light bulb using led filament |
| CN107339652A (en) * | 2016-04-28 | 2017-11-10 | 苏州科医世凯半导体技术有限责任公司 | A kind of automobile front component based on LED filament |
| CN107575755A (en) * | 2017-10-13 | 2018-01-12 | 中国计量科学研究院 | A kind of luminous flux standard lamp |
| CN107747690A (en) * | 2017-09-28 | 2018-03-02 | 漳州立达信光电子科技有限公司 | Filament lamp device and preparation method |
| CN107975768A (en) * | 2017-11-01 | 2018-05-01 | 北京小米移动软件有限公司 | The fixing device of LED filament |
| CN108253319A (en) * | 2018-02-11 | 2018-07-06 | 光纤设计公司 | A kind of LED bulb for simulating incandescent lamp bulb |
| WO2018177820A1 (en) * | 2017-03-31 | 2018-10-04 | Osram Opto Semiconductors Gmbh | Filament structure, lighting device having a filament structure, and method for producing a lighting device having a filament structure |
| CN109458572A (en) * | 2018-11-28 | 2019-03-12 | 光纤设计公司 | A kind of LED light with rotatable LED array |
| CN110925615A (en) * | 2018-09-19 | 2020-03-27 | 朗德万斯有限责任公司 | LED filament light source |
| JP2022529392A (en) * | 2019-06-18 | 2022-06-21 | シグニファイ ホールディング ビー ヴィ | Lighting device with luminescent filament |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10544910B2 (en) | 2015-04-08 | 2020-01-28 | Led-Ner | Lighting device with LED filaments |
| WO2016162616A1 (en) | 2015-04-08 | 2016-10-13 | Led-Ner | Lighting device with led filaments |
| WO2016188138A1 (en) * | 2015-05-28 | 2016-12-01 | 山东晶泰星光电科技有限公司 | Led lamp core and led bulb |
| CN106641781A (en) * | 2015-10-30 | 2017-05-10 | 通用电气公司 | Lamp design with LED stem structure |
| EP3208514A1 (en) * | 2016-02-22 | 2017-08-23 | BGT Materials Limited | Light bulb using led filament |
| CN107339652A (en) * | 2016-04-28 | 2017-11-10 | 苏州科医世凯半导体技术有限责任公司 | A kind of automobile front component based on LED filament |
| WO2018177820A1 (en) * | 2017-03-31 | 2018-10-04 | Osram Opto Semiconductors Gmbh | Filament structure, lighting device having a filament structure, and method for producing a lighting device having a filament structure |
| US10865947B2 (en) | 2017-03-31 | 2020-12-15 | Osram Oled Gmbh | Filament structure, lighting device having a filament structure, and method for producing a lighting device having a filament structure |
| CN107747690A (en) * | 2017-09-28 | 2018-03-02 | 漳州立达信光电子科技有限公司 | Filament lamp device and preparation method |
| CN107575755B (en) * | 2017-10-13 | 2024-05-24 | 中国计量科学研究院 | Total luminous flux standard lamp |
| CN107575755A (en) * | 2017-10-13 | 2018-01-12 | 中国计量科学研究院 | A kind of luminous flux standard lamp |
| CN107975768A (en) * | 2017-11-01 | 2018-05-01 | 北京小米移动软件有限公司 | The fixing device of LED filament |
| CN108253319A (en) * | 2018-02-11 | 2018-07-06 | 光纤设计公司 | A kind of LED bulb for simulating incandescent lamp bulb |
| CN110925615B (en) * | 2018-09-19 | 2021-07-06 | 朗德万斯有限责任公司 | Light engine, lamp structure and method of forming a lamp |
| CN110925615A (en) * | 2018-09-19 | 2020-03-27 | 朗德万斯有限责任公司 | LED filament light source |
| CN109458572B (en) * | 2018-11-28 | 2020-06-16 | 光纤设计公司 | LED lamp with rotatable LED array |
| CN109458572A (en) * | 2018-11-28 | 2019-03-12 | 光纤设计公司 | A kind of LED light with rotatable LED array |
| JP2022529392A (en) * | 2019-06-18 | 2022-06-21 | シグニファイ ホールディング ビー ヴィ | Lighting device with luminescent filament |
| US11692696B2 (en) | 2019-06-18 | 2023-07-04 | Signify Holding B.V. | Lighting device with light-emitting filaments |
| EP4220006A1 (en) * | 2019-06-18 | 2023-08-02 | Signify Holding B.V. | Lighting device with light-emitting filaments |
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