CN104404713A - Production process of moisturizing geotechnical cloth for road maintenance - Google Patents

Production process of moisturizing geotechnical cloth for road maintenance Download PDF

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Publication number
CN104404713A
CN104404713A CN201410537105.0A CN201410537105A CN104404713A CN 104404713 A CN104404713 A CN 104404713A CN 201410537105 A CN201410537105 A CN 201410537105A CN 104404713 A CN104404713 A CN 104404713A
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China
Prior art keywords
moisturizing
fiber
humectant
polyester staple
needling
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Granted
Application number
CN201410537105.0A
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Chinese (zh)
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CN104404713B (en
Inventor
崔占明
孟灵晋
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Hongxiang New Material Co Ltd
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Hongxiang New Material Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nonwoven Fabrics (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention relates to a production process of moisturizing geotechnical cloth for road maintenance. The production process is characterized in that polyester staple fibers are used as a raw material, after the polyester staple fibers are ruptured, carded and laid, a moisturizing agent is dispensed on a formed fiber net, and then the formed fiber net is pre-needled, stretched, inversely primarily needled, primarily needled and trimmed to form the moisturizing geotechnical cloth. According to the production process, the acrylamide moisturizing agent is creatively added into the fiber net formed by the polyester staple fibers, so that the moisturizing performance of the geotechnical cloth for the road maintenance is realized, the geotechnical cloth is likely to combine with an asphalt pavement, the geotechnical cloth is combined with adhesive oil to form an isolation layer, and the moisturizing geotechnical cloth can be widely applied to the enhanced protection and maintenance of asphalt pavements, cement concrete pavements and roadbeds.

Description

The highway maintenance production technology of moisturizing geotextiles
Technical field
The present invention relates to highway maintenance manufacture of materials technical field, be specifically related to a kind of production technology of highway maintenance moisturizing geotextiles.
Background technology
Highway maintenance geotextiles, by the water permeability geosynthetics of synthetic fiber by acupuncture or braiding, be widely used in bituminous paving, the enhancing of cement concrete pavement and roadbed, no matter rigid road surface and flexible pavement all applicable, cost can be reduced with conventional pav ratio, increase the service life, prevent road suface crack, be easily combined with bituminous paving, form separation layer after being combined with sticking layer oil, there is waterproof and insulation effect.
The a lot of regional day and night temperature of China is large, larger day and night temperature can cause highway pavement to occur crack because expanding with heat and contract with cold, generally ambient air temperature change greatly, day and night temperature is larger, cement concrete shrinks will be more serious, and cement concrete contraction can produce great tensile stress, when the tension stress of cement concrete is once exceed cement concrete ultimate tensile strength at that time, plate just produces transverse breakage behind crack, causes very large damage to highway pavement.If concrete moisture-keeping functions in highway cement concrete, the heat energy that the moisture Absorbable rod part daylight wherein contained produces also regulates nocturnal temperature, make road surface day and night temperature reduction of maintaining public highway, thus effectively reduce the problem because the temperature difference causes greatly cement concrete to shrink.
Current highway maintenance geotextiles only has waterproof and insulation effect, does not possess moisture-keeping functions, therefore market is badly in need of a kind of highway maintenance Geotextile Products with moisture-keeping functions.
Summary of the invention
The invention provides a kind of production technology of highway maintenance moisturizing geotextiles, to solve the problem that existing highway maintenance geotextiles does not possess moisture-keeping functions.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of production technology of highway maintenance moisturizing geotextiles, take polyester staple fiber as raw material, after opening or cleaning, combing and lapping, on the fiber web formed, humectant is spread at stand, then form through pre-needling, drawing-off, main acupuncture, main acupuncture and trimming, concrete technology step is as follows:
(1) opening or cleaning: polyester staple fiber is carried out shredding, removal of impurities and mixing, then delivers to storage bin;
(2) combing: polyester staple fiber clump, is loosened as single state to carding machine by skewed slot feeding by the polyester staple fiber in storage bin, makes fiber alignment just tool direction, removing impurity and fault, and makes ribbon;
(3) lapping: ribbon is formed more uniform fiber web through lapping machine laying together;
(4) humectant is added: humectant is spread at stand on the fiber web formed, and it is 50-400 gram/m that density is spread at the stand of humectant;
(5) pre-needling: needing machine stings in advance to fiber web, to reduce fibroreticulate volume, then carries out drawing-off to fiber web;
(6) main acupuncture: by pricker to fibroreticulate reversal puncture, brings the fiber at the fiber web back side into fibre web inside, adds the entanglement of fiber, and the fibre web brute force through pre-needling is improved;
(7) main acupuncture: the fiber web tentatively tangled through pre-needling and main acupuncture is tangled by the further acupuncture of main needing machine, reaches entanglement effect and the needling density of the requirement of moisturizing Geotextile Products, then trimming is carried out to moisturizing geotextiles;
(8) put in storage: the moisturizing geotextiles after trimming carries out measurement deciding grade and level through inspection, then metering packing, warehouse-in.
The humectant that present invention process uses is polyacrylamide humectant, its main component is acrylamide, potassium acrylate, water and crosslinking agent, wherein the mass content of acrylamide is 65% ~ 66%, the mass content of potassium acrylate is 23% ~ 24%, quality content is 8% ~ 10%, and crosslinking agent mass content is 0.5% ~ 1.0%.
In the moisturizing geotextiles that present invention process is made, humectant can absorb suitable own wt and becomes the water of hundred times. and water retention agent can effectively suppress moisture to evaporate. after infiltrating water retention agent in soil, moisture is inhibit to evaporate to a great extent, improve the moisture of appended object, thus slow down the speed of release water, reduce infiltration and the loss of moisture, reach the object of water conservation.The moisture that geotextiles contains can the heat energy that produces of retaining part daylight regulate nocturnal temperature, and the road surface day and night temperature that makes to maintain public highway reduces, and solves highway pavement because of the temperature difference to cause greatly cement concrete to shrink the problem causing fracture
Acrylic amide humectant is creatively added in the fiber web of polyester staple fiber formation by present invention process, achieve the performance of keeping humidity of highway maintenance geotextiles, easily be combined with bituminous paving, separation layer is formed after being combined with sticking layer oil, bituminous paving can be widely used in, the enhancing protection of cement concrete pavement and roadbed and maintenance.
Detailed description of the invention
A kind of production technology of highway maintenance moisturizing geotextiles, take polyester staple fiber as raw material, after opening or cleaning, combing and lapping, on the fiber web formed, humectant is spread at stand, then form through pre-needling, drawing-off, main acupuncture, main acupuncture and trimming, concrete technology step is as follows:
(1) opening or cleaning: polyester staple fiber is carried out shredding, removal of impurities and mixing, then delivers to storage bin;
(2) combing: polyester staple fiber clump, is loosened as single state to carding machine by skewed slot feeding by the polyester staple fiber in storage bin, makes fiber alignment just tool direction, removing impurity and fault, and makes ribbon;
(3) lapping: ribbon is formed more uniform fiber web through lapping machine laying together;
(4) humectant is added: humectant is spread at stand on the fiber web formed, and it is 50-400 gram/m that density is spread at the stand of humectant;
(5) pre-needling: needing machine stings in advance to fiber web, to reduce fibroreticulate volume, then carries out drawing-off to fiber web;
(6) main acupuncture: by pricker to fibroreticulate reversal puncture, brings the fiber at the fiber web back side into fibre web inside, adds the entanglement of fiber, and the fibre web brute force through pre-needling is improved;
(7) main acupuncture: the fiber web tentatively tangled through pre-needling and main acupuncture is tangled by the further acupuncture of main needing machine, reaches entanglement effect and the needling density of the requirement of moisturizing Geotextile Products, then trimming is carried out to moisturizing geotextiles;
(8) put in storage: the moisturizing geotextiles after trimming carries out measurement deciding grade and level through inspection, then metering packing, warehouse-in.
The geotextiles that present invention process is produced has moisturizing heat-blocking action, and product thickness is suitable for, and is easily combined with bituminous paving, forms separation layer, be widely used in bituminous paving with sticking layer oil after being combined, the enhancing protection of cement concrete pavement and roadbed and maintenance.
  

Claims (2)

1. the highway maintenance production technology of moisturizing geotextiles, it is characterized in that taking polyester staple fiber as raw material, after opening or cleaning, combing and lapping, on the fiber web formed, humectant is spread at stand, then form through pre-needling, drawing-off, main acupuncture, main acupuncture and trimming, concrete technology step is as follows:
(1) opening or cleaning: polyester staple fiber is carried out shredding, removal of impurities and mixing, then delivers to storage bin;
(2) combing: polyester staple fiber clump, is loosened as single state to carding machine by skewed slot feeding by the polyester staple fiber in storage bin, makes fiber alignment just tool direction, removing impurity and fault, and makes ribbon;
(3) lapping: ribbon is formed more uniform fiber web through lapping machine laying together;
(4) humectant is added: humectant is spread at stand on the fiber web formed, and it is 50-400 gram/m that density is spread at the stand of humectant;
(5) pre-needling: needing machine stings in advance to fiber web, to reduce fibroreticulate volume, then carries out drawing-off to fiber web;
(6) main acupuncture: by pricker to fibroreticulate reversal puncture, brings the fiber at the fiber web back side into fibre web inside, adds the entanglement of fiber, and the fibre web brute force through pre-needling is improved;
(7) main acupuncture: the fiber web tentatively tangled through pre-needling and main acupuncture is tangled by the further acupuncture of main needing machine, reaches entanglement effect and the needling density of the requirement of moisturizing Geotextile Products, then trimming is carried out to moisturizing geotextiles;
(8) put in storage: the moisturizing geotextiles after trimming carries out measurement deciding grade and level through inspection, then metering packing, warehouse-in.
2. the production technology of highway maintenance moisturizing geotextiles according to claim 1, it is characterized in that humectant is polyacrylamide humectant, its main component is acrylamide, potassium acrylate, water and crosslinking agent, wherein the mass content of acrylamide is 65% ~ 66%, the mass content of potassium acrylate is 23% ~ 24%, quality content is 8% ~ 10%, and crosslinking agent mass content is 0.5% ~ 1.0%.
CN201410537105.0A 2014-10-13 2014-10-13 The production technology of highway maintenance moisturizing geotextiles Active CN104404713B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107400985A (en) * 2016-12-06 2017-11-28 青海富腾生态科技有限公司 The polypropylene high-strength geotextile manufacturing process and product quality detection means of a kind of extremely frigid zones
CN111331939A (en) * 2020-03-13 2020-06-26 安徽安远塑胶股份有限公司 Tear-resistant geotextile fabric material and preparation method thereof
CN116655300A (en) * 2023-05-25 2023-08-29 江苏洋河新城新材料有限责任公司 Self-curing functional concrete material and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101133709A (en) * 2007-01-17 2008-03-05 吴江市特新无纺布厂 Application of non-woven fabric in tree maintenance and non-woven fabric for tree maintenance
CN201762714U (en) * 2010-06-08 2011-03-16 沈承秀 Ecological moisture preservation engineering bag fabric and ecological moisture preservation engineering bag
CN102029645A (en) * 2010-10-25 2011-04-27 兰州交通大学 Method for maintaining high-performance concrete under severe environment
CN102454113A (en) * 2010-10-29 2012-05-16 孔繁金 Geotextile composite film and production process thereof
CN102859059A (en) * 2010-04-13 2013-01-02 3M创新有限公司 Thick Inorganic Fiber Webs And Methods Of Making And Using
CN102986490A (en) * 2012-12-28 2013-03-27 长沙建益新材料有限公司 Weeding moisturizing material, weeding moisturizing cloth and preparation method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101133709A (en) * 2007-01-17 2008-03-05 吴江市特新无纺布厂 Application of non-woven fabric in tree maintenance and non-woven fabric for tree maintenance
CN102859059A (en) * 2010-04-13 2013-01-02 3M创新有限公司 Thick Inorganic Fiber Webs And Methods Of Making And Using
CN201762714U (en) * 2010-06-08 2011-03-16 沈承秀 Ecological moisture preservation engineering bag fabric and ecological moisture preservation engineering bag
CN102029645A (en) * 2010-10-25 2011-04-27 兰州交通大学 Method for maintaining high-performance concrete under severe environment
CN102454113A (en) * 2010-10-29 2012-05-16 孔繁金 Geotextile composite film and production process thereof
CN102986490A (en) * 2012-12-28 2013-03-27 长沙建益新材料有限公司 Weeding moisturizing material, weeding moisturizing cloth and preparation method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107400985A (en) * 2016-12-06 2017-11-28 青海富腾生态科技有限公司 The polypropylene high-strength geotextile manufacturing process and product quality detection means of a kind of extremely frigid zones
CN111331939A (en) * 2020-03-13 2020-06-26 安徽安远塑胶股份有限公司 Tear-resistant geotextile fabric material and preparation method thereof
CN116655300A (en) * 2023-05-25 2023-08-29 江苏洋河新城新材料有限责任公司 Self-curing functional concrete material and preparation method thereof

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Denomination of invention: Production technology of moisturizing geotextile for highway maintenance

Effective date of registration: 20220328

Granted publication date: 20190820

Pledgee: Dezhou Lingcheng Rural Commercial Bank Co.,Ltd.

Pledgor: HONGXIANG NEW GEO-MATERIAL Co.,Ltd.

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Denomination of invention: Production process of moisture retaining Geotextile for highway maintenance

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