CN104404553A - Cleaning solution for sensor galvanizing shell - Google Patents
Cleaning solution for sensor galvanizing shell Download PDFInfo
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- CN104404553A CN104404553A CN201410647870.8A CN201410647870A CN104404553A CN 104404553 A CN104404553 A CN 104404553A CN 201410647870 A CN201410647870 A CN 201410647870A CN 104404553 A CN104404553 A CN 104404553A
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- gluconate
- additive
- zinc
- hydrochloric acid
- deionized water
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/10—Other heavy metals
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Chemical Treatment Of Metals (AREA)
Abstract
The invention discloses a cleaning solution for a sensor galvanizing shell. The cleaning solution for the sensor galvanizing shell is mainly composed of sorbitan fatty acid ester, XP70, gluconate, an additive, an acid fog inhibitor, hydrochloric acid and deionized water, wherein the additive is mainly composed of 1-aminoethyl-2-heptadecenyl imidazoline and urotropine. On the one hand, the 1-aminoethyl-2-heptadecenyl imidazoline can realize oriented absorption on a metal surface to form a hydrophobic layer so as to play a shielding role, inhibit acid fog formation and prevent overetching of the metal surface, and also can reduce the lightness of iron ions and prolong the service life of hydrochloric acid. The additive, the sorbitan fatty acid ester and XP70 have a good synergistic effect, thus being in favor of fast dissolution and spalling of rust, oxide film and the like, acceleration of cleaning, and substantial shortening of the cleaning time. Also, urotropine and gluconate have a good synergistic effect.
Description
Technical field
The present invention relates to a kind of clean-out system, belong to steel product and the zinc-plated shell scavenging solution of material surface treatment industry technical field, particularly a kind of sensor, be mainly used in zinc-plated before or zinc-plated after hydrochloric acid cleaning technique.
Background technology
The pot galvanize of metal products be the most substantially, one of the most effective anticorrosion process.The metal products that can carry out pot galvanize comprises steel wire, sheet material, coil of strip, steel pipe, structural part and fastening piece etc.
Metal products must carry out surface treatment before zinc-plated, to remove the pollutent such as oil, rust, dust that surface of metal product produces depositing, in the process such as thermal treatment, or lubricant, phosphatize phosphate coat etc. that surface of metal product is originally remaining.
Disclosed in 5 days December in 2007, application number is No. 200710025061.3 Chinese invention patents, the name of its innovation and creation is called " a kind of galvanizing metal detergent ", it comprises organic complexing agent, phenanthroline, water, and the weight ratio of organic complexing agent, phenanthroline, water is 3-10:0.005-0.04:100.
Above-mentioned patent application, the ingenious solubility for scale that make use of organic complexing agent, can effectively wipe oil and calcium ions and magnesium ions, and phenanthroline then effectively eliminates free ferrous ion.But for surface of metal product, the oxide compound in especially micro-hole, as iron rust etc., also has silicomanganese to be mingled with and is a little then difficult to remove.
Therefore, when metal products enters zinc-plated, these oxide compounds just can hinder the reaction of zinc and iron, are difficult to form mesophase spherule, so zinc coating is only the surface sticking to metal products as machinery, bonding force is between the two comparatively fragile.The meeting after being put to use of this galvanized metal goods, in the short period of time, exposes the problem affecting work-ing life because of corrosion-resistant.
Therefore for improving the permanent corrosion resistance nature of metal products, at present, still the general concentrated hydrochloric acid that directly uses descales.
Application number disclosed in 26 days March in 2014 is No. 201010331138.0 Chinese invention patents, the name of its innovation and creation is called " the improvement hot galvanizing method of a kind of iron handicraft or furniture ", it comprises (1) step and carries out oil removing defatting step to workpiece: namely in degreasing tank, add sulphuric acid soln, then OP-10 and di-o-tolyl-thiourea is added, keep mixing liquid 60-65 degree Celsius, workpiece is all immersed, till workpiece is flooded profit completely; (2) step descaling step: namely add hydrochloric acid soln in pickling tank, then adds phosphoric acid, alkylphenol polyoxyethylene, sodium lauryl sulphate and ethylenediamine tetraacetic acid (EDTA), is all immersed by workpiece, cleans 10 minutes.
Above-mentioned two patent applications, still exist following not enough:
1. employ hydrochloric acid, because hydrochloric acid acidity is comparatively strong, and there is larger volatility, in acid cleaning process, often occur " excessive erosion " and " acid mist " phenomenon.Metal products matrix will be caused thus to be corroded, large losses material, and consume excessive hydrochloric acid, and not only shorten hydrochloric acid work-ing life, treatment capacity is reduced, and overflow because of acid mist and cause workshop air quality to be affected, serious harm workman is healthy.
2. needed for, scavenging period is long, and " acid mist " that cause hydrochloric acid to be formed increases the etching time of metal products matrix, therefore corrosion rate increases.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, and providing a kind of sensor zinc-plated shell scavenging solution, the zinc-plated shell scavenging solution of this sensor can suppress the formation of excessive erosion and acid mist, saves material and hydrochloric acid consumption, improve hydrochloric acid work-ing life, and environmental protection.
In addition, the application also provides a kind of sensor zinc-plated shell scavenging solution, and the zinc-plated shell scavenging solution of this sensor can shorten scavenging period, reduces corrosion.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
The zinc-plated shell scavenging solution of a kind of sensor, the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and the weight percent of described Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and each component of deionized water is:
Sorbitan fatty acid ester 7.5%-15.5%;
XP70 4.5%-8.5%;
Gluconate 5.5%-10.5%;
Additive 6%-14%;
Acid fog inhibitor 0.04%-0.08%;
Hydrochloric acid 4.5%-9.5%;
Deionized water surplus.
The component of the zinc-plated shell scavenging solution of described sensor and weight percent thereof are Sorbitan fatty acid ester 9.5%, XP70 5.5%, gluconate 7%, additive 8%, acid fog inhibitor 0.05%, hydrochloric acid 5.5% and deionized water surplus.
The component of the zinc-plated shell scavenging solution of described sensor and weight percent thereof are Sorbitan fatty acid ester 10.5%, XP70 6.5%, gluconate 8.5%, additive 10%, acid fog inhibitor 0.06%, hydrochloric acid 6.5% and deionized water surplus.
Described gluconate be in Sunmorl N 60S, calglucon or Zinc Gluconate one or both.
Described gluconate is Sunmorl N 60S.
After the present invention adopts said components, there is following beneficial effect:
1. the mixture of above-mentioned Sorbitan fatty acid ester and XP70 can the powerful grease, spot etc. removing metallic surface.Meanwhile, gluconate, as a kind of metal chelating agent, can improve effect and the cleaning speed of cleaning, and corrosion-free to galvanized metal surfaces.
2. the additive of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, 1-aminoethyl-2-17 alkenyl imidazoline at metallic surface oriented adsorption, can be formed one deck hydrophobic layer, plays the effect of shielding on the one hand, the formation of acid mist can be suppressed, prevent metallic surface excessive erosion; The lightness of iron ion can also be reduced simultaneously, extend the work-ing life of hydrochloric acid.
3. the synergy of additive and sorbit fatty acid ester and XP70 well, is conducive to the rapid solution such as iron rust, oxide film and peels off, and accelerates the speed of cleaning, scavenging period is shortened greatly.
4. urotropine and gluconate also have good synergy.
Embodiment
With regard to concrete better embodiment, the present invention is further detailed explanation below.
Embodiment 1
The zinc-plated shell scavenging solution of a kind of sensor, the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and gluconate adopts calglucon.
The weight percent of each component of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water is:
Sorbitan fatty acid ester 7.5%;
XP70 4.5%;
Gluconate 5.5%;
Additive 6%;
Acid fog inhibitor 0.04%;
Hydrochloric acid 4.5%;
Deionized water surplus.
Above-mentioned each component, at normal temperatures, is dissolved in deionized water, mixes.
Embodiment 2
The zinc-plated shell scavenging solution of a kind of sensor, the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and gluconate adopts calglucon.
The weight percent of each component of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water is:
Sorbitan fatty acid ester 8.5%;
XP70 4%;
Gluconate 6%;
Additive 7%;
Acid fog inhibitor 0.05%;
Hydrochloric acid 5%;
Deionized water surplus.
Above-mentioned each component, at normal temperatures, is dissolved in deionized water, mixes.
Embodiment 3
The zinc-plated shell scavenging solution of a kind of sensor, the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and gluconate adopts Sunmorl N 60S.
The weight percent of each component of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water is:
Sorbitan fatty acid ester 9.5%;
XP70 5.5%;
Gluconate 7%;
Additive 8%;
Acid fog inhibitor 0.05%;
Hydrochloric acid 5.5%;
Deionized water surplus.
Above-mentioned each component, at normal temperatures, is dissolved in deionized water, mixes.
Embodiment 4
The zinc-plated shell scavenging solution of a kind of sensor, the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and gluconate adopts Sunmorl N 60S.
The weight percent of each component of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water is:
Sorbitan fatty acid ester 10.5%;
XP70 6.5%;
Gluconate 8.5%;
Additive 10%;
Acid fog inhibitor 0.06%;
Hydrochloric acid 6.5%;
Deionized water surplus.
Above-mentioned each component, at normal temperatures, is dissolved in deionized water, mixes.
Embodiment 5
The zinc-plated shell scavenging solution of a kind of sensor, the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and gluconate adopts Sunmorl N 60S.
The weight percent of each component of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water is:
Sorbitan fatty acid ester 12.5%;
XP70 7.5%;
Gluconate 9.5%;
Additive 12%;
Acid fog inhibitor 0.07%;
Hydrochloric acid 8%;
Deionized water surplus.
Above-mentioned each component, at normal temperatures, is dissolved in deionized water, mixes.
Embodiment 6
The zinc-plated shell scavenging solution of a kind of sensor, the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and gluconate adopts Zinc Gluconate.
The weight percent of each component of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water is:
Sorbitan fatty acid ester 15.5%;
XP70 8.5%;
Gluconate 10.5%;
Additive 14%;
Acid fog inhibitor 0.08%;
Hydrochloric acid 9.5%;
Deionized water surplus.
Above-mentioned each component, at normal temperatures, is dissolved in deionized water, mixes.
Test and data analysis
Clean-out system of the present invention is carried out weight loss test according to the standard of " Uniform Corrosion Method of Laboratory Immersion Test method " GB10124-88, tests corrosion condition, test piece metallic substance used is galvanized sheet iron, and soak time is 10 minutes.
Meanwhile, prior art predominant amount is adopted to be the clean-out system of hydrochloric acid, as reference examples of the present invention.
Test acquired results is:
Rust cleaning situation | Press down mist rate (%) | Improve cleaning speed (%) | Inhibition situation (%) | |
Embodiment 1 | Clean light | 80% | 21% | 80% |
Embodiment 2 | Clean light | 82% | 23% | 82% |
Embodiment 3 | Clean light | 88% | 31% | 85% |
Embodiment 4 | Clean light | 90% | 30% | 83% |
Embodiment 5 | Clean light | 87% | 29% | 82% |
Embodiment 6 | Clean light | 83% | 22% | 81% |
Reference examples | Cleaning, but obfuscation | Nothing | Nothing | Nothing |
By above test, visible of the present invention with the obvious advantage, be convenient to be widely used in industrial production.
Claims (5)
1. the zinc-plated shell scavenging solution of sensor, it is characterized in that: the zinc-plated shell scavenging solution of described sensor forms primarily of Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and deionized water, wherein additive is primarily of 1-aminoethyl-2-17 alkenyl imidazoline and urotropine composition, and the weight percent of described Sorbitan fatty acid ester, XP70, gluconate, additive, acid fog inhibitor, hydrochloric acid and each component of deionized water is:
Sorbitan fatty acid ester 7.5%-15.5%;
XP70 4.5%-8.5%;
Gluconate 5.5%-10.5%;
Additive 6%-14%;
Acid fog inhibitor 0.04%-0.08%;
Hydrochloric acid 4.5%-9.5%;
Deionized water surplus.
2. the zinc-plated shell scavenging solution of sensor according to claim 1, is characterized in that: the component of the zinc-plated shell scavenging solution of described sensor and weight percent thereof are Sorbitan fatty acid ester 9.5%, XP70 5.5%, gluconate 7%, additive 8%, acid fog inhibitor 0.05%, hydrochloric acid 5.5% and deionized water surplus.
3. the zinc-plated shell scavenging solution of sensor according to claim 1, is characterized in that: the component of the zinc-plated shell scavenging solution of described sensor and weight percent thereof are Sorbitan fatty acid ester 10.5%, XP70 6.5%, gluconate 8.5%, additive 10%, acid fog inhibitor 0.06%, hydrochloric acid 6.5% and deionized water surplus.
4. the zinc-plated shell scavenging solution of sensor according to claim 1, is characterized in that: described gluconate be in Sunmorl N 60S, calglucon or Zinc Gluconate one or both.
5. the zinc-plated shell scavenging solution of sensor according to claim 4, is characterized in that: described gluconate is Sunmorl N 60S.
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CN201410647870.8A CN104404553A (en) | 2014-11-14 | 2014-11-14 | Cleaning solution for sensor galvanizing shell |
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CN201410647870.8A CN104404553A (en) | 2014-11-14 | 2014-11-14 | Cleaning solution for sensor galvanizing shell |
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Citations (4)
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KR20050089437A (en) * | 2004-03-05 | 2005-09-08 | 주식회사 인지디스플레이 | Method of the surface treatment with metal pannel using lcd |
CN101285193A (en) * | 2007-04-09 | 2008-10-15 | 比亚迪股份有限公司 | Acidic solution for treating surface of magnesium alloy and processing method |
CN103409759A (en) * | 2013-06-15 | 2013-11-27 | 天津醒山科技有限公司 | Acid metal cleaner |
CN103510098A (en) * | 2013-09-26 | 2014-01-15 | 杨桂望 | Metal decontaminating cleaning agent |
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2014
- 2014-11-14 CN CN201410647870.8A patent/CN104404553A/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20050089437A (en) * | 2004-03-05 | 2005-09-08 | 주식회사 인지디스플레이 | Method of the surface treatment with metal pannel using lcd |
CN101285193A (en) * | 2007-04-09 | 2008-10-15 | 比亚迪股份有限公司 | Acidic solution for treating surface of magnesium alloy and processing method |
CN103409759A (en) * | 2013-06-15 | 2013-11-27 | 天津醒山科技有限公司 | Acid metal cleaner |
CN103510098A (en) * | 2013-09-26 | 2014-01-15 | 杨桂望 | Metal decontaminating cleaning agent |
Non-Patent Citations (2)
Title |
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沈尧烈: "《机械的清洗》", 31 May 1989 * |
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Application publication date: 20150311 |