CN104404287B - A kind of process using foamed ceramics auxiliary to produce foamed aluminium - Google Patents

A kind of process using foamed ceramics auxiliary to produce foamed aluminium Download PDF

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CN104404287B
CN104404287B CN201410651600.4A CN201410651600A CN104404287B CN 104404287 B CN104404287 B CN 104404287B CN 201410651600 A CN201410651600 A CN 201410651600A CN 104404287 B CN104404287 B CN 104404287B
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foamed
ceramics
aluminium
foamed ceramics
produce
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CN104404287A (en
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聂刚
谢峰
龙海敏
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Anhui Yiming new Mstar Technology Ltd
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JIESHOU YIMING NEW MATERIAL TECHNOLOGY Co Ltd
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Abstract

Patent of the present invention discloses a kind of process using foamed ceramics auxiliary to produce foamed aluminium.Make certain size, density, the foamed ceramic granule of porosity, simultaneously by TiH used by foamed ceramic granule and foamed aluminium2Blowing agent powder mixes, and powder fully incorporates in the hole of foamed ceramics.During producing foamed aluminium, the ceramic particle speckling with blowing agent powder is simultaneously introduced in aluminum solutions with blowing agent powder, can preferably improve foaming process.Method proposed by the invention, utilizes foamed ceramics high intensity, dystectic characteristic as additive, improves the mechanical performance of foamed aluminium material itself.Meanwhile, the foaming agent in foamed ceramics granule relies on ceramic particle outwards to produce gas, coarse outside ceramic particle, self has certain gravity simultaneously, is therefore difficult to float, and has driven tiny bubble to be around difficult to float.Solve conventional melt foaming to produce Aluminum Foam bubble floating and cause the uneven problem of porosity.

Description

A kind of process using foamed ceramics auxiliary to produce foamed aluminium
Technical field:
The invention belongs to metal material processing technology field, particularly relate to a kind of work using foamed ceramics auxiliary to produce foamed aluminium Process.
Background technology:
Foamed aluminium is after addition additive, to form through foam process, have metal concurrently gentle simultaneously in pure aluminum or aluminum alloy Bubble feature.It has that density is little, high-selenium corn impact capacity is strong, high temperature resistant, fire protecting performance is strong, anticorrosive, sound insulation and noise reduction, lead The features such as heating rate is low, electromagnetic wave shielding is high, weatherability is strong, on space flight naval vessel, automobile collision preventing, road sound insulation, Building Fire Protection etc. Field is applied.
The energy-absorbing of foamed aluminium has good speed emergent property, i.e. strain rate is the biggest, unit volume foamed aluminium institute energy The energy absorbed is the biggest, reaches as high as 8~30J/cm3.This performance of foamed aluminium so that it is become optimal energy-absorbing, Crashproof and explosion-proof lamp.At present, the big factory of automobile such as benz, BMW and Honda is at automobile buffer beam, A post, B post etc. Use foamed aluminium material, for the anti-collision energy absorption of car body.The internal-security forces that Korea S sends this year, its military camp material therefor is also It is foamed aluminium, is used for preventing stray bullet and sniper's shot etc..In China's recent Xinjiang peace-keeping operations, also it is equipped with foamed aluminium military camp for army, And it is equipped with foamed aluminium protective plate for troop transporter.
In foamed aluminium traditional preparation methods, foam melt method technique is as follows: add viscosifier in aluminum liquid, after stirring Add foaming agent, put into and the mould of uniform temperature carries out foaming form.Its concrete tool parameters is: viscosifier use calcium Grain, the viscosity of melt is had a significant impact by its interpolation temperature, and temperature more high viscosity is the biggest, adds the stirring of 2%Ca grains at 660 DEG C 10min can obtain suitable flux foaming viscosity.The mixing effect of hinge paddle type stirrer is preferable, uses addition limit, limit to improve The method of rotating speed is added TiH2 and is prone to be uniformly dispersed foaming agent.Selecting granularity is that 74 μm TiH2 granules can obtain higher hole The foam of gap rate.Titantium hydride addition is preferably 1.0~1.6% scope, and blowing temperature selects 620~630 DEG C of scopes, the type of cooling Natural slow cooling in atmosphere, and make foaming bath temperature degree higher than melt 10 DEG C.Different-thickness 500mm × 1000mm can be realized The preparation of the aluminum alloy foam aluminium plate of × X.
The development of foam ceramic material starts from 20 century 70s, is a kind of porous material with hot properties.Its Aperture is from nanoscale to micron order, and the porosity is between 20%~95%, and using temperature is room temperature~1600 DEG C.Foam is made pottery Porcelain can be generally divided into two classes, i.e. perforate (netted) ceramic material and closed pore ceramic material, and whether this depends on each hole There is solid wall surface.If the solid forming foams is only contained in the rib of hole, the most referred to as open-celled ceramic material, its hole It is interconnected;If there is solid wall surface, then foams are referred to as closed pore ceramic material, and hole therein is by continuous print pottery Matrix mutually separates.But not only there is perforate hole but also there is a small amount of closed cell in major part foamed ceramics.In general hole is straight Footpath less than 2nm for poromerics;Hole between 2~50nm for mesoporous material;Hole at more than 50nm for grand Porous materials.
The application of foamed ceramics starts from 19 century 70s, was merely used as uranium at that time and purifies material and bacteriological filter material. Along with the continuous expansion of foamed ceramics range, its application the most gradually expands, the fields such as filtration, thermal technology gradually extend To heat insulation, sound-absorbing, electronics, photoelectricity, sensing, environmental organism and chemical field.It is resistance to that 1 microporous membrane ceramic separation film is had The advantage such as soda acid, resistant to corrosion, high temperature resistant, aging resistance, length in service life has been recognized by people, and is developed and is applied to food Many fields such as industry, biochemical industry, energy project, environmental project, electronic technology.Along with the development of material science, nanometer The level preparation of inorganic porous membrane and be applied to the focus into people's research.The 2 a lot of R&D institutions of biomaterial are all being devoted to porous The research of hydroxyl apatite bioceramic material.Porous hydroxyapatite is prepared by the method adding pore creating material and making foamed ceramics Bioceramic, its hole being interconnected is conducive to the microcirculation of tissue fluid, promotes infiltration and the growth of cell.The bubble developed Foam ceramic hydroxyapatite artificial bone and ocular prosthesis have been used to clinical experiment, cause medical circle and the concern of material educational circles.3 foods Product, health industry foam ceramic material foamed ceramics owing to having high temperature resistant, corrosion-resistant and good biology, chemical characteristic, Thus can be used for the concentration of biological active substances, separation, the essences such as the enzyme in medical industry, virus, vaccine, nucleic acid, protein System etc..In food, beverage industry, it is particularly well-suited to the beverage high to color requirement and the filtration of low drinks, and It is expected in the production of medicated beer, play huge effect.4 environmentally conscious materialses are along with the development of modern industry, and all trades and professions are aborning Harmful gas and the waste water of discharge also get more and more, if dealt with improperly, will have a strong impact on the living environment of the mankind, so ring Border protection becomes the theme in epoch.Foamed ceramics has had for a long time in the application of vehicle catalytic converter.Deodorization foam is made pottery Porcelain catalyst converter can make the catalysis burning of organic solvent in waste water, foul gas, reaches the purpose that deodorization purifies.Use high temperature resistant and have The high osmosis foamed ceramics of the thermal shock resistance of sufficient intensity can effectively remove high-temperature dusty gas.During municipal sewage treatment, Foam ceramic material also becomes Air Exposure material therefor.5 heat-barrier material foamed ceramicses have that pyroconductivity is low, thermal shock resistance The characteristic such as excellent, is a kind of preferably heat proof material.The typical heat proof material made by foamed ceramics is heat resisting brick, and its material has Zr02, SiC, magnesium salt and calcium salt etc., use temperature to be up to 1600 DEG C, be the most best heat-barrier material, " the most super Adiabator ", be applied to the heat insulation of space shuttle shell and guided missile head forces diaphoresis etc..
Summary of the invention:
In order to solve problem above, the present invention proposes a kind of process using foamed ceramics auxiliary to produce foamed aluminium. Make certain size, density, the foamed ceramic granule of porosity, simultaneously by TiH used by foamed ceramic granule and foamed aluminium2Send out Infusion powder mixes, and powder fully incorporates in the hole of foamed ceramics.During producing foamed aluminium, blowing agent powder will be speckled with The ceramic particle at end and blowing agent powder are simultaneously introduced in aluminum solutions, can preferably improve foaming process.
Foamed ceramics used is aluminium oxide ceramics, ZrO2, SiC, silicon nitride, one or several in boride foamed ceramics Kind, ceramic production methods is the one or several in foaming, melt gel method, interpolation pore creating material method, organic precursor infusion process Kind.
Foamed ceramics used, its porosity is between 20%~95%, and heat resisting temperature is more than 1400 DEG C, and pore size is More than the grand hole of 50nm, usually 0.1~2mm.Ceramic particle size is between 1~20mm.
Speckle with TiH2The foamed ceramics of blowing agent powder can be individually added into molten aluminium alloy, or and TiH2Foaming agent is together Add.Added foamed ceramics and TiH2The ratio of foaming agent is 10:1~1:10, stirs after addition, and mixing time is 1~5 point Clock, temperature retention time is 3~10 minutes.
Beneficial effect:
Method proposed by the invention, utilizes foamed ceramics high intensity, dystectic characteristic as additive, improves bubble The mechanical performance of foam aluminum itself.Meanwhile, the foaming agent in foamed ceramics granule relies on ceramic particle outwards to produce gas, pottery Outside porcelain granule coarse, self there is certain gravity simultaneously, be therefore difficult to float, driven tiny bubble to be around difficult to float. Solve conventional melt foaming to produce Aluminum Foam bubble floating and cause the uneven problem of porosity.To sum up, institute of the present invention The method proposed, can obtain mechanical performance more preferably, density foamed aluminium material evenly, be to current flux foaming foam The effective improvement of one that aluminum produces.
Detailed description of the invention:
For the present invention is better described, it is simple to understand technical scheme, the typical but non-limiting reality of the present invention Under executing such as.
Foamed ceramics used is aluminium oxide ceramics, and ceramic production methods is foaming.
Foamed ceramics used, its porosity is 90%0, and heat resisting temperature is more than 1400 DEG C, and pore size is 0.2mm. Ceramic particle size is between 4~6mm.
Speckle with TiH2The foamed ceramics of blowing agent powder and TiH2Foaming agent together adds aluminium alloy solution.Added foam Pottery and TiH2The ratio of foaming agent is 1:1, stirs after addition, and mixing time is 3 minutes, and temperature retention time is 5 minutes.
Produced aluminum foam product, its porosity is 90%, and mean air bubble diameter is in the mistake of 1mm, porosity and density Difference scope is within ± 3%.
Applicant states, above content is to combine concrete preferred implementation further description made for the present invention, It cannot be assumed that the present invention be embodied as be confined to these explanations.General technical staff of the technical field of the invention is come Say, without departing from the inventive concept of the premise, it is also possible to make some simple deduction or replace, all should be considered as belonging to this Bright protection domain.

Claims (4)

1. one kind use foamed ceramics auxiliary produce foamed aluminium process, it is characterised in that: make certain size, density, The foamed ceramic granule of porosity, simultaneously by TiH used by foamed ceramic granule and foamed aluminium2Blowing agent powder mixes, Powder fully incorporates in the hole of foamed ceramics, during producing foamed aluminium, will speckle with the pottery of blowing agent powder Porcelain granule and blowing agent powder are simultaneously introduced in aluminum melt, can preferably improve foaming process.
2. according to a kind of process using foamed ceramics auxiliary to produce foamed aluminium described in right 1, it is characterised in that: institute It is aluminium oxide ceramics, ZrO with foamed ceramics2, SiC, silicon nitride, one or more in boride foamed ceramics, Ceramic production methods is the one in foaming, melt gel method, interpolation pore creating material method, organic precursor infusion process Or it is several.
3. according to a kind of process using foamed ceramics auxiliary to produce foamed aluminium described in right 1, it is characterised in that: institute With foamed ceramics, its porosity is between 20%~95%, and heat resisting temperature is more than 1400 DEG C, and pore size is 0.1-2mm, foamed ceramics chip size is between 1-20mm.
4. according to a kind of process using foamed ceramics auxiliary to produce foamed aluminium described in right 1, it is characterised in that: it is stained with There is TiH2The foamed ceramics of blowing agent powder can be individually added into molten aluminium alloy, or and TiH2Foaming agent together adds, Added foamed ceramics and TiH2The ratio of foaming agent is 10:1~1:10, stirs after addition, and mixing time is 1~5 Minute, temperature retention time is 3~10 minutes.
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CN107326224A (en) * 2017-07-10 2017-11-07 何新桥 Suitable for highway or resistance to compression anti-trapping board marshy and its manufacture method

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CN107858540A (en) * 2017-10-25 2018-03-30 界首市菁华科技信息咨询服务有限公司 A kind of even foaming and combination process of the light composite material of hard
CN107891150B (en) * 2017-10-25 2020-04-21 界首市菁华科技信息咨询服务有限公司 Casting process of novel low-cost ultrathin light high-strength shockproof wallboard material
CN107893168A (en) * 2017-10-25 2018-04-10 孟婷婷 A kind of composite foamed sheet material that can be used as construction wall
CN107855500A (en) * 2017-10-25 2018-03-30 界首市菁华科技信息咨询服务有限公司 A kind of casting technique of the composite foamed new material of effective energy-absorbing
CN107855499A (en) * 2017-10-25 2018-03-30 孟婷婷 Pin-connected panel large foamed aluminum plate and its processing method
CN107724562B (en) * 2017-10-25 2020-05-26 界首市菁华科技信息咨询服务有限公司 Light high-strength anti-seismic wall mounting structure and mounting method
CN107891151B (en) * 2017-10-25 2020-04-21 界首市菁华科技信息咨询服务有限公司 Foam metal foaming process
CN108517976A (en) * 2018-03-20 2018-09-11 孟婷婷 Heat-insulation broken bridge type foamed aluminium outer wall composite board
CN108715981B (en) * 2018-05-29 2019-11-19 界首万昌新材料技术有限公司 A kind of chair lift back support foamed aluminium and preparation method thereof
CN110185491A (en) * 2019-07-08 2019-08-30 河南工程学院 A kind of coal mine escape capsule cabin

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ATE208435T1 (en) * 1997-08-30 2001-11-15 Honsel Gmbh & Co Kg ALLOY FOR PRODUCING METAL FOAM BODIES USING A POWDER WITH NUCLEAR-FORMING ADDITIVES
CN1075562C (en) * 1998-12-25 2001-11-28 北京航空材料研究院 Foamed silicon carbide particle reinforced aluminium base composite material and its producing technology
CN103352134A (en) * 2013-06-27 2013-10-16 天长市京发铝业有限公司 Melt-foaming preparation method of foamed aluminum material

Cited By (1)

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CN107326224A (en) * 2017-07-10 2017-11-07 何新桥 Suitable for highway or resistance to compression anti-trapping board marshy and its manufacture method

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Address after: 236500 Anhui city of Fuyang Province Jieshou City Xicheng Industrial Park, North Ring Road

Patentee after: Anhui Yiming new Mstar Technology Ltd

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