CN104404287A - Technological method of employing foamed ceramics for auxiliary production of foamed aluminum - Google Patents

Technological method of employing foamed ceramics for auxiliary production of foamed aluminum Download PDF

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Publication number
CN104404287A
CN104404287A CN201410651600.4A CN201410651600A CN104404287A CN 104404287 A CN104404287 A CN 104404287A CN 201410651600 A CN201410651600 A CN 201410651600A CN 104404287 A CN104404287 A CN 104404287A
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foamed
ceramics
foamed ceramics
ceramic particles
production
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CN104404287B (en
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聂刚
谢峰
龙海敏
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Anhui Yiming new Mstar Technology Ltd
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JIESHOU YIMING NEW MATERIAL TECHNOLOGY Co Ltd
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Abstract

The invention discloses a technological method of employing foamed ceramics for auxiliary production of foamed aluminum. The method includes: making foamed ceramic particles with certain size, density and porosity, at the same time mixing the foamed ceramic particles with TiH2 foaming agent powder for foamed aluminum, and letting the powder fully integrate into the pores of the foamed ceramics. In the production process of foamed aluminum, the ceramic particles stuck with foaming agent powder and the foaming agent powder are added into an aluminum solution simultaneously to better improve the foaming process. The method proposed by the invention utilizes the characteristics of high strength and high melting point of foamed ceramics serving as the additive, and improves the mechanical properties of the foamed aluminum material itself. At the same time, the foaming agent in the foam ceramic particles relies on the ceramic particles to produce gas outward, the ceramic particles have rough outsides and also have certain gravity in it-self, thus being difficult to float and driving small air bubbles around not easy to float. The method provided by the invention solves the problem of uneven porosity caused by bubble floating in traditional processes of producing foamed aluminum by melt foaming.

Description

A kind of processing method adopting foamed ceramics supplement production foamed aluminium
Technical field:
The invention belongs to metal material processing technology field, particularly relate to a kind of processing method adopting foamed ceramics supplement production foamed aluminium.
Background technology:
Foamed aluminium, add additive in pure aluminum or aluminum alloy after, forms through foam process, has metal and bubble feature concurrently simultaneously.It has the features such as density is little, high-selenium corn impact capacity is strong, high temperature resistant, fire resistance is strong, anticorrosive, sound insulation and noise reduction, thermal conductivity are low, electromagnetic wave shielding is high, weathering resistance is strong, and on space flight naval vessel, automobile collision preventing, road sound insulation, the field such as Building Fire Protection obtain application.
The energy-absorbing of foamed aluminium has good speed emergent property, that is, strain rate is larger, and the absorbent energy of unit volume foamed aluminium institute is larger, reaches as high as 8 ~ 30J/cm 3.This performance of foamed aluminium, becomes optimal energy-absorbing, crashproof and explosion-proof lamp.At present, the large factories of automobile such as benz, BMW and Honda use foamed aluminium material, for the anti-collision energy absorption of car body at places such as automobile buffer beam, A post, B posts.The internal-security forces that Korea S sends this year, its military camp material therefor is also foamed aluminium, for preventing stray bullet and sniper's shot etc.In China's recent Xinjiang peace-keeping operations, also for army is equipped with foamed aluminium military camp, and be equipped with foamed aluminium protective shield for troop transporter.
In foamed aluminium traditional preparation methods, foam melt method technique is as follows: in aluminium liquid, add tackifier, add whipping agent after stirring, and puts in the mould of certain temperature to carry out foaming and form.Its concrete tool parameters is: tackifier adopt calcium grain, and it adds the viscosity of temperature to melt and has a significant impact, and temperature more high viscosity is larger, adds 2%Ca grain stirring 10min can obtain suitable flux foaming viscosity at 660 DEG C.The mixing effect of hinge paddle type stirrer is desirable, adopts and adds while put forward high-revolving method and add TiH2 and be easy to whipping agent to be uniformly dispersed.Granularity is selected to be the foam that 74 μm of TiH2 particles can obtain higher porosity.Titanium hydride addition should in 1.0 ~ 1.6% scopes, and blowing temperature selects 620 ~ 630 DEG C of scopes, and the type of cooling is natural slow cooling in atmosphere, and makes foaming groove temperature higher than melt 10 DEG C.The preparation of the aluminum alloy foam aluminium plate of different thickness 500mm × 1000mm × X can be realized.
The development of foam ceramic material starts from 20 century 70s, is a kind of porous material with hot properties.From nano level to micron order not etc., void content is between 20% ~ 95%, and use temperature is normal temperature ~ 1600 DEG C in its aperture.Foamed ceramics generally can be divided into two classes, i.e. perforate (netted) stupalith and closed pore stupalith, and this depends on whether each hole has solid wall surface.If the solid forming foams is only contained in the rib of hole, be then referred to as open-celled ceramic material, its hole is interconnected; If there is solid wall surface, then foams are called closed pore stupalith, and hole is wherein separated mutually by continuous print ceramic matrix.But not only there is perforate hole but also there is a small amount of closed cell in most of foamed ceramics.What in general the diameter of hole was less than 2nm is poromerics; Hole is mesoporous material between 2 ~ 50nm; Hole is grand Porous materials at more than 50nm.
The application of foamed ceramics starts from 19 century 70s, is only used as uranium purification material and bacteriological filter material at that time.Along with the continuous expansion of foamed ceramics use range, its Application Areas also expands gradually, expands to heat insulation, sound-absorbing, electronics, photoelectricity, sensing, environmental organism and chemical field gradually by fields such as filtration, thermal technologies.The advantage such as the acid and alkali-resistance that 1 microporous membrane ceramic separation film has, resistant to corrosion, high temperature resistant, anti-aging, long service life be familiar with by people, and be developed many fields such as being applied to foodstuffs industry, biochemical industry, energy project, environmental engineering, electronic technology.Along with the development of Materials science, the Synthesis and applications of nanometer porous mineral membrane becomes the focus of people's research.The 2 a lot of R&D institutions of biomaterial are all in the research being devoted to porous hydroxyapatite bioceramic material.Prepare porous hydroxyapatite biological ceramics by the method for adding pore-forming material and making foamed ceramics, its hole be interconnected is conducive to the microcirculation of tissue juice, promotes infiltration and the growth of cell.The foamed ceramics hydroox apatite artificial bone developed and ocular prosthesis, for clinical experiment, cause the concern of medical circle and material educational circles.3 food, health industry foam ceramic material foamed ceramics owing to having high temperature resistant, corrosion-resistant and good biology, chemical property, thus can be used for the physiologically active substances such as the enzyme in medicine industry, virus, vaccine, nucleic acid, protein concentrated, be separated, refining etc.In food, drink industry, be specially adapted to the filtration to the high beverage of color requirement and low drinks, and be expected to play huge effect in the production of beer.4 environmentally conscious materialses are along with the development of modern industry, and the obnoxious flavour that all trades and professions are discharged aborning and waste water also get more and more, if dealt with improperly, will have a strong impact on the living environment of the mankind, so environment protection becomes the theme in epoch.Foamed ceramics has had for a long time in the application of vehicle catalytic converter.Deodorizing foamed ceramics catalyst converter can make organic solvent in waste water, foul gas catalyticcombustion, reaches the object of deodorizing purification.Adopt high temperature resistant and have the hypertonicity foamed ceramics of the thermal shock resistance of sufficient intensity effectively can remove high-temperature dusty gas.In municipal sewage treatment process, foam ceramic material also becomes Air Exposure material therefor.5 lagging material foamed ceramicses have the characteristics such as thermal conductivity is low, good in thermal shock, are a kind of desirable heat-stable materials.The typical heat-stable material made by foamed ceramics is heat resisting brick, its material has ZrO2, SiC, magnesium salts and calcium salt etc., use temperature is up to 1600 DEG C, it is lagging material best in the world, be referred to as " super insulating material ", what be applied to the heat insulation of space shuttle shell and guided missile head forces sweating etc.
Summary of the invention:
In order to overcome the above problems, the present invention proposes a kind of processing method adopting foamed ceramics supplement production foamed aluminium.Make the foamed ceramic particle of certain size, density, porosity, simultaneously by foamed ceramic particle and foamed aluminium TiH used 2blowing agent powder mixes, and powder fully incorporates in the hole of foamed ceramics.In the process of producing foamed aluminium, the ceramic particle and blowing agent powder that speckle with blowing agent powder are added in aluminum solutions simultaneously, better can improve foaming process.
Foamed ceramics used is alumina-ceramic, ZrO 2, SiC, silicon nitride, one or more in boride foamed ceramics, ceramic production methods is foaming, melt gel method, add in pore-forming material method, organic precursor pickling process one or more.
Foamed ceramics used, its void content is between 20% ~ 95%, and heat resisting temperature is more than 1400 DEG C, and pore size is the grand hole being greater than 50nm, is generally 0.1 ~ 2mm.Ceramic particle size is between 1 ~ 20mm.
Speckle with TiH 2the foamed ceramics of blowing agent powder can add molten aluminium alloy separately, or and TiH 2whipping agent together adds.Institute adds foamed ceramics and TiH 2the ratio of whipping agent is 10: 1 ~ 1: 10, adds rear stirring, and churning time is 1 ~ 5 minute, and soaking time is 3 ~ 10 minutes.
Beneficial effect:
Method proposed by the invention, utilizes foamed ceramics high strength, dystectic characteristic as additive, improves the mechanical property of foamed aluminium material itself.Meanwhile, the whipping agent in foamed ceramics particle relies on ceramic particle outwards to produce gas, coarse outside ceramic particle, self has certain gravity simultaneously, therefore not easily floats, and has driven tiny bubble around not easily to float.Solve the problem that conventional melt foaming production Aluminum Foam bubble floating causes porosity uneven.To sum up, method proposed by the invention, can obtain that mechanical property is better, density evenly foamed aluminium material, be the effective improvement of one that current flux foaming foamed aluminium is produced.
Embodiment:
For better the present invention being described, be convenient to understand technical scheme of the present invention, typical but non-limiting embodiment of the present invention is as follows.
Foamed ceramics used is alumina-ceramic, and ceramic production methods is foaming.
Foamed ceramics used, its void content is 90%0, and heat resisting temperature is more than 1400 DEG C, and pore size is 0.2mm.Ceramic particle size is between 4 ~ 6mm.
Speckle with TiH 2the foamed ceramics of blowing agent powder and TiH 2whipping agent together adds aluminium alloy solution.Institute adds foamed ceramics and TiH 2the ratio of whipping agent is 1: 1, adds rear stirring, and churning time is 3 minutes, and soaking time is 5 minutes.
Institute's production aluminum foam product, its porosity is 90%, and mean air bubble diameter is at 1mm, and the limit of error of porosity and density is within ± 3%.
Applicant states, above content is in conjunction with concrete preferred implementation further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.

Claims (4)

1. adopt a processing method for foamed ceramics supplement production foamed aluminium, it is characterized in that: the foamed ceramic particle making certain size, density, porosity, simultaneously by foamed ceramic particle and foamed aluminium TiH used 2blowing agent powder mixes, and powder fully incorporates in the hole of foamed ceramics, in the process of producing foamed aluminium, the ceramic particle and blowing agent powder that speckle with blowing agent powder is added in aluminum solutions simultaneously, better can improve foaming process.
2. the processing method of the production foamed aluminium according to right 1, is characterized in that: foamed ceramics used is alumina-ceramic, ZrO 2, SiC, silicon nitride, one or more in boride foamed ceramics, ceramic production methods is foaming, melt gel method, add in pore-forming material method, organic precursor pickling process one or more.
3. the processing method of the production foamed aluminium according to right 1, is characterized in that: foamed ceramics used, and its void content is between 20% ~ 95%, heat resisting temperature is more than 1400 DEG C, pore size is the grand hole being greater than 50nm, is generally 0.1 ~ 2mm, and ceramic particle size is between 1 ~ 20mm.
4. the processing method of the production foamed aluminium according to right 1, is characterized in that: speckle with TiH 2the foamed ceramics of blowing agent powder can add molten aluminium alloy separately, or and TiH 2whipping agent together adds, and institute adds foamed ceramics and TiH 2the ratio of whipping agent is 10:1 ~ 1:10, adds rear stirring, and churning time is 1 ~ 5 minute, and soaking time is 3 ~ 10 minutes.
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107724562A (en) * 2017-10-25 2018-02-23 孟婷婷 High-strength light aseismic wall mounting structure and installation method
CN107858540A (en) * 2017-10-25 2018-03-30 界首市菁华科技信息咨询服务有限公司 A kind of even foaming and combination process of the light composite material of hard
CN107855500A (en) * 2017-10-25 2018-03-30 界首市菁华科技信息咨询服务有限公司 A kind of casting technique of the composite foamed new material of effective energy-absorbing
CN107855499A (en) * 2017-10-25 2018-03-30 孟婷婷 Pin-connected panel large foamed aluminum plate and its processing method
CN107891151A (en) * 2017-10-25 2018-04-10 孟婷婷 Foam metal foam process
CN107893168A (en) * 2017-10-25 2018-04-10 孟婷婷 A kind of composite foamed sheet material that can be used as construction wall
CN107891150A (en) * 2017-10-25 2018-04-10 界首市菁华科技信息咨询服务有限公司 A kind of casting technique of the shockproof wallboard new material of the ultra-thin high-strength light of low cost
CN108517976A (en) * 2018-03-20 2018-09-11 孟婷婷 Heat-insulation broken bridge type foamed aluminium outer wall composite board
CN108715981A (en) * 2018-05-29 2018-10-30 马艳敏 A kind of novel chair lift back support foamed aluminium and preparation method thereof
CN110185491A (en) * 2019-07-08 2019-08-30 河南工程学院 A kind of coal mine escape capsule cabin

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107326224A (en) * 2017-07-10 2017-11-07 何新桥 Suitable for highway or resistance to compression anti-trapping board marshy and its manufacture method

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CN1227206A (en) * 1998-12-25 1999-09-01 北京航空材料研究院 Foamed silicon carbide particle reinforced aluminium base composite material and its producing technology
US6332907B1 (en) * 1997-08-30 2001-12-25 Honsel Gmbh & Co. Kg Alloy for producing metal foamed bodies using a powder with nucleating additives
CN103352134A (en) * 2013-06-27 2013-10-16 天长市京发铝业有限公司 Melt-foaming preparation method of foamed aluminum material

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
US6332907B1 (en) * 1997-08-30 2001-12-25 Honsel Gmbh & Co. Kg Alloy for producing metal foamed bodies using a powder with nucleating additives
CN1227206A (en) * 1998-12-25 1999-09-01 北京航空材料研究院 Foamed silicon carbide particle reinforced aluminium base composite material and its producing technology
CN103352134A (en) * 2013-06-27 2013-10-16 天长市京发铝业有限公司 Melt-foaming preparation method of foamed aluminum material

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107724562A (en) * 2017-10-25 2018-02-23 孟婷婷 High-strength light aseismic wall mounting structure and installation method
CN107858540A (en) * 2017-10-25 2018-03-30 界首市菁华科技信息咨询服务有限公司 A kind of even foaming and combination process of the light composite material of hard
CN107855500A (en) * 2017-10-25 2018-03-30 界首市菁华科技信息咨询服务有限公司 A kind of casting technique of the composite foamed new material of effective energy-absorbing
CN107855499A (en) * 2017-10-25 2018-03-30 孟婷婷 Pin-connected panel large foamed aluminum plate and its processing method
CN107891151A (en) * 2017-10-25 2018-04-10 孟婷婷 Foam metal foam process
CN107893168A (en) * 2017-10-25 2018-04-10 孟婷婷 A kind of composite foamed sheet material that can be used as construction wall
CN107891150A (en) * 2017-10-25 2018-04-10 界首市菁华科技信息咨询服务有限公司 A kind of casting technique of the shockproof wallboard new material of the ultra-thin high-strength light of low cost
CN108517976A (en) * 2018-03-20 2018-09-11 孟婷婷 Heat-insulation broken bridge type foamed aluminium outer wall composite board
CN108715981A (en) * 2018-05-29 2018-10-30 马艳敏 A kind of novel chair lift back support foamed aluminium and preparation method thereof
CN110185491A (en) * 2019-07-08 2019-08-30 河南工程学院 A kind of coal mine escape capsule cabin

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Address after: 236500 Anhui city of Fuyang Province Jieshou City Xicheng Industrial Park, North Ring Road

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