CN104402670A - Clean production method of diketene - Google Patents

Clean production method of diketene Download PDF

Info

Publication number
CN104402670A
CN104402670A CN201410501478.2A CN201410501478A CN104402670A CN 104402670 A CN104402670 A CN 104402670A CN 201410501478 A CN201410501478 A CN 201410501478A CN 104402670 A CN104402670 A CN 104402670A
Authority
CN
China
Prior art keywords
acetic acid
residue
workshop section
hydrolysis
cracking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410501478.2A
Other languages
Chinese (zh)
Inventor
田家民
徐成刚
葛恒杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Jinhe Industrial Co Ltd
Original Assignee
Anhui Jinhe Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Jinhe Industrial Co Ltd filed Critical Anhui Jinhe Industrial Co Ltd
Priority to CN201410501478.2A priority Critical patent/CN104402670A/en
Publication of CN104402670A publication Critical patent/CN104402670A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/56Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds
    • C07C45/57Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds with oxygen as the only heteroatom
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/083Preparation of carboxylic acids or their salts, halides or anhydrides from carboxylic acid anhydrides
    • C07C51/087Preparation of carboxylic acids or their salts, halides or anhydrides from carboxylic acid anhydrides by hydrolysis
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/54Preparation of carboxylic acid anhydrides
    • C07C51/56Preparation of carboxylic acid anhydrides from organic acids, their salts, their esters or their halides, e.g. by carboxylation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D305/00Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms
    • C07D305/02Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms not condensed with other rings
    • C07D305/10Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms not condensed with other rings having one or more double bonds between ring members or between ring members and non-ring members
    • C07D305/12Beta-lactones
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention provides a clean production method for acetic acid cracking for preparation of diketene. The method comprises the steps of cracking, condensation, absorption, polymerization, distillation, and residue hydrolysis treatment. The method is characterized in that dilute acetic acid is added in the residue hydrolysis section to obtain acetone, acetic acid and secondary residue; the acetone is for recycling, part of the acetone is mixed with the secondary residue to provide heat for fuel production; and acetic acid is subjected to separation, extraction and concentration and enters the cracking section as a production raw material. The invention has the advantages that by optimizing the process and the circular route, the generated waste gas and residue in the production process are digested and absorbed in the system, so as to realize clean production.

Description

The clean preparation method of ketene dimer
Technical field
The invention belongs to chemical production technical field, relate to the clean preparation method of acetic acid cracking legal system for ketene dimer.
Background technology
Acetic acid cracking method prepares the main method of ketene dimer at present.Because ketene dimer belongs to heat-sensitive substance, in building-up process, easily form superpolymer and the autopolymer of indissoluble, these polymers constitute the primary solids residue in ketene dimer method.Mainly comprise aceticanhydride, ketene dimer, ketene superpolymer etc. in residue, and there is irritating smell.Mainly be hydrolyzed the process of residue at present, after reclaiming acetone and acetic acid, residual residue is directly discharged in environment, can cause very large pollution, and wastes fuel valuable in residue and active substance.In addition, can produce a large amount of gas in ketene dimer production process, general selection is directly discharged, and also can cause very large loss of material and environmental pollution.So, how to realize the recovery comprehensive utilization of residue and the waste gas produced in ketene dimer production process, become modernism problem demanding prompt solution.
Summary of the invention
Main purpose of the present invention be exactly to solve produce in ketene dimer production process residue, waste gas problem of complex utilization, a kind of clean preparation method of ketene dimer is provided.
The technical solution used in the present invention is as follows:
A clean preparation method for ketene dimer, comprises following basic method steps: cracking, condensation, absorption, polymerization, rectifying, residue hydrolysis treatment, is characterized in that:
In a, residue hydrolysis treatment step, liquid (crude product ketene dimer content 40% after the one-level residue produced after rectification section and pump, anhydride content 40-50%, rest part is acetic acid) being mixed into one-level residue diluent with the ratio of 2:1, one-level residue diluent is delivered in hydrolysis workshop section and is hydrolyzed; By heating diluted acid in hydrolysis kettle, form backflow, then dripped by one-level residue diluent, be hydrolyzed reaction, and wherein ketene dimer and acetic acid reaction generate aceticanhydride, acetone and carbonic acid gas; Aceticanhydride and water reaction generate acetic acid, and final products obtained therefrom is acetone, acetic acid and secondary residue.Reaction equation is:
C 4H 4O 2+ CH 3COOH (CH 3CO) 2O+ CH 3COCH 3+CO 2
Ketene dimer acetic acid aceticanhydride acetone carbonic acid gas
(CH 3CO) 2O+H 2O 2CH 3COOH
Aceticanhydride water acetic acid
B, hydrolysis workshop section Separation and Recovery is carried out to the acetone of gained, one, the acetone reclaimed becomes product, and another part is for dissolving the remaining secondary residue of hydrolysis workshop section, and secondary residue lysate enters pyrolyzer burning by special nozzle, for pyrolyzer provides heat, combustion tail gas directly discharges.
On technique scheme basis, there is following further improvement project:
In hydrolysis workshop section, the acetic acid of gained enters dilute acetic acid concentrate workshop section, carries out membrane sepn after the waste water reclamation N-BUTYL ACETATE of generation, and the recovery of acetic acid that separation obtains and dense acetic acid are mixed with the raw material cracking acid of cracking workshop section, and separating obtained water is that evaporative condenser is used.
The waste gas that rectifying, hydrolysis workshop section produce adopts concentrates water to absorb, and waste gas is uncooled ketene and acetic gas mainly, also has the gas that the side reaction of cracking workshop section produces, and the main component after water absorbs is methane, carbon monoxide, carbonic acid gas, ethene.After Safety water seal, enter the burning of cracking workshop section, as a part of heat of acetic acid cracking, reaction equation is as follows:
Cracking side-reaction produces gas:
2CH 3COOH CH 2=CO+CH 4+H 2O+CO 2
Vinyl acetate between to for plastic ketone methane water carbonic acid gas
2 CH 2=CO C 2H 4+2CO
Ketene ethylene carbon monoxide
2 CH 2=CO CH 4+CO 2+2C
Ketene methane carbon
Water absorbs chemical equation:
CH 2=CO+H 2O CH 3COOH
Ketene water acetic acid
CH 2=CO+CH 3COOH (CH 3CO) 2O
Ketene acetic acid aceticanhydride
(CH 3CO) 2O+H2O 2CH 3COOH
Aceticanhydride water acetic acid
The invention has the advantages that by Optimizing Flow, walk circulation route, digest and assimilate waste gas and the residue of production process generation in native system inside, accomplish cleaner production.
Accompanying drawing explanation
Fig. 1 is the method schematic diagram of ketene dimer cleaner production of the present invention.
Embodiment
Embodiment 1
As shown in Figure 1, the invention provides a kind of ketene dimer clean preparation method, comprise the following steps:
A. the dilute acetic acid of the dense acetic acid of 99.8% and 85% of system recoveries is mixed with cracking acid in proportion, throw the cracking acid of 1.8 T 96% in pyrolyzer, pyrolyzer control of export temperature is 720 degree, pressure-80 KPa.Through the ketene gas of condensation, send into polymerization workshop section, obtain the thick ketene dimer of 0.846 T, and then rectification and purification obtains 0.765 T ketene dimer finished product, produce one-level residue 0.1 T.
B. one-level residue is fully diluted with pump after the abundant mixed diluting of liquid after liquid (rest part is acetic acid for crude product ketene dimer content 40%, acid anhydride content 40-50%) 1.2T pump, be sent to hydrolysis workshop section.Drop into 1T diluted acid in hydrolysis workshop section, at pressure 10KPa, temperature drips one-level residue diluent at remaining on 165-170 DEG C, and time for adding is 2-3h, and the reaction times is 4h.Question response terminates, and reclaims acetone 83 Kg of 70%, 70% dilute acetic acid 200 Kg, secondary residue 62 Kg.
C. utilize acetone 13 Kg of recovery to dissolve secondary residue, acetone and residue ratio 1:5. control solvent temperature 45 DEG C, by special nozzle, with 0.06-0.08m 3the flow of/h is sent into pyrolyzer and is burnt, temperature of combustion 800 degree, oxygen level 2.5%.Remaining acetone is as Product recycling.
D. 70% dilute acetic acid reclaimed enters concentrate workshop section, and input 900 Kg dilute acetic acid per hour, obtains the dilute acetic acid of 405 Kg 85%, produce 500 Kg waste water.A small amount of N-BUTYL ACETATE in waste water reclaims, and gets back to diluted acid concentrate workshop section.Waste water then enters separatory membrane, and be separated to obtain 3 Kg 80% diluted acids and the following pure water of 495 Kg specific conductivity 50uma, dilute acetic acid is sent to and is mixed with cracking stock with dense acetic acid, and pure water is then that evaporative condenser is used.
E. by the gas sampling that rectifying, hydrolysis workshop section produce, 3m is dropped into 3water absorbs, and finally obtains 150m 3gas, with 20m after Safety water seal 3the flow of/h enters the burning of cracking workshop section, and temperature of combustion is 800 DEG C, as a part of heat of pyrolyzer.
Embodiment 2
A. the dilute acetic acid of the dense acetic acid of 99.8% and 85% of system recoveries is mixed with cracking acid in proportion, throw the cracking acid of 1.5 T 96% in pyrolyzer, pyrolyzer control of export temperature is 730 degree, pressure-85 KPa.Through the ketene gas of condensation, send into polymerization workshop section, obtain the thick ketene dimer of 0.72 T, and then rectification and purification obtains 0.65 T ketene dimer finished product, produce one-level residue 800 Kg.
B. one-level residue is fully diluted with pump after the abundant mixed diluting of liquid after liquid (rest part is acetic acid for crude product ketene dimer content 40%, acid anhydride content 40-50%) 1.2T pump, be sent to hydrolysis workshop section.Drop into 1T diluted acid in hydrolysis workshop section, at pressure 10KPa, temperature drips one-level residue diluent at remaining on 165-170 DEG C, and time for adding is 2-3h, and the reaction times is 4h.Question response terminates, and reclaims acetone 65 Kg of 70%, 70% dilute acetic acid 160 Kg, secondary residue 50 Kg.
C. utilize acetone 10 Kg of recovery to dissolve secondary residue, control solvent temperature 45 DEG C, by special nozzle, with 0.06-0.08m 3the flow of/h is sent into pyrolyzer and is burnt, temperature of combustion 820 degree, oxygen level 2.3%.Remaining acetone is as Product recycling.
D. 70% dilute acetic acid reclaimed enters concentrate workshop section, and input 800 Kg dilute acetic acid per hour, obtains the dilute acetic acid of 390 Kg 85%, waste water 400 Kg of acetic acid content 0.45%.A small amount of N-BUTYL ACETATE in waste water reclaims, and gets back to diluted acid concentrate workshop section.Waste water then enters separatory membrane, and be separated to obtain 2 Kg diluted acids and the following pure water of 395 Kg specific conductivity 50uma, dilute acetic acid is sent to and is mixed with cracking stock with dense acetic acid, and pure water is then that evaporative condenser is used.
E. by the gas sampling that rectifying, hydrolysis workshop section produce, 8m is dropped into 3water absorbs, and finally obtains 150m 3gas, with 5-7m after Safety water seal 3the flow of/h enters the burning of cracking workshop section, and temperature of combustion is 800 DEG C, as a part of heat of pyrolyzer.

Claims (3)

1. the clean preparation method of ketene dimer, comprises following basic step: cracking, condensation, absorption, polymerization, rectifying, residue hydrolysis treatment, is characterized in that:
In a, residue hydrolysis treatment step, after the one-level residue produced after rectification section and pump, liquid is mixed into one-level residue diluent with the ratio of 2:1, one-level residue diluent is delivered to hydrolysis workshop section and is hydrolyzed, by heating dilute acetic acid in hydrolysis kettle, then residue diluent is dripped, be hydrolyzed reaction, and the final products obtained therefrom of hydrolysis workshop section is acetone, acetic acid and secondary residue;
B, carry out Separation and Recovery in hydrolysis workshop section to the acetone of gained, one, the acetone of recovery becomes product, and another part is for dissolving hydrolysis workshop section remaining secondary residue, and secondary residue lysate enters pyrolyzer burning by special nozzle.
2. the clean preparation method of a kind of ketene dimer according to claim 1, it is characterized in that: in hydrolysis workshop section, the acetic acid of gained enters dilute acetic acid concentrate workshop section, membrane sepn is carried out after the waste water reclamation N-BUTYL ACETATE produced, the recovery of acetic acid that separation obtains and dense acetic acid are mixed with the raw material of cracking workshop section, and separating obtained water is that evaporative condenser is used.
3. the clean preparation method of a kind of ketene dimer according to claim 1, is characterized in that: the waste gas of rectifying, hydrolysis workshop section adopts concentrates water to absorb, and after absorption, enters the burning of cracking workshop section, as a part of origin of heat of acetic acid cracking.
CN201410501478.2A 2014-09-27 2014-09-27 Clean production method of diketene Pending CN104402670A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410501478.2A CN104402670A (en) 2014-09-27 2014-09-27 Clean production method of diketene

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410501478.2A CN104402670A (en) 2014-09-27 2014-09-27 Clean production method of diketene

Publications (1)

Publication Number Publication Date
CN104402670A true CN104402670A (en) 2015-03-11

Family

ID=52640354

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410501478.2A Pending CN104402670A (en) 2014-09-27 2014-09-27 Clean production method of diketene

Country Status (1)

Country Link
CN (1) CN104402670A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107222A (en) * 2015-09-17 2015-12-02 湖州新奥特医药化工有限公司 Circulating pyrolysis gas quenching device
CN106349190A (en) * 2016-08-30 2017-01-25 安徽金禾实业股份有限公司 Method for extracting ketene dimer by rectifying residues and pumped liquid
CN108358874A (en) * 2018-01-13 2018-08-03 安徽金禾实业股份有限公司 A kind of ketene dimer multiplexing section production method and device
CN110075661A (en) * 2019-05-30 2019-08-02 山东亚邦化工科技有限公司 The processing method and device of ketene dimer technology waste gas
CN110981717A (en) * 2019-12-28 2020-04-10 新华制药(寿光)有限公司 Hydrolysis treatment method for diketene residue
CN113582837A (en) * 2021-08-17 2021-11-02 安徽金禾实业股份有限公司 Method and device for online switching and cleaning of diketene acetic acid recovery system
CN115521198A (en) * 2022-09-16 2022-12-27 宁波王龙科技股份有限公司 Diluted acid hydrolysis process

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101337869A (en) * 2008-08-01 2009-01-07 江苏天成生化制品有限公司 Processing process for ketene dimer rectification residue
CN101747298A (en) * 2010-02-01 2010-06-23 宁波王龙科技股份有限公司 Process for preparing high-purity diketene
CN103113186A (en) * 2012-11-11 2013-05-22 安徽金禾实业股份有限公司 Treating method and treating device for ketene dimer production residues

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101337869A (en) * 2008-08-01 2009-01-07 江苏天成生化制品有限公司 Processing process for ketene dimer rectification residue
CN101747298A (en) * 2010-02-01 2010-06-23 宁波王龙科技股份有限公司 Process for preparing high-purity diketene
CN103113186A (en) * 2012-11-11 2013-05-22 安徽金禾实业股份有限公司 Treating method and treating device for ketene dimer production residues

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
刘转年等: "《环保设备基础》", 31 January 2013, 中国矿业大学出版社 *
陶杰主编: "《化学制药技术 第二版》", 31 March 2013, 化学工业出版社 *

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107222A (en) * 2015-09-17 2015-12-02 湖州新奥特医药化工有限公司 Circulating pyrolysis gas quenching device
CN106349190A (en) * 2016-08-30 2017-01-25 安徽金禾实业股份有限公司 Method for extracting ketene dimer by rectifying residues and pumped liquid
CN106349190B (en) * 2016-08-30 2018-06-05 安徽金禾实业股份有限公司 The method of rectification residue and liquid extraction ketene dimer after pump
CN108358874A (en) * 2018-01-13 2018-08-03 安徽金禾实业股份有限公司 A kind of ketene dimer multiplexing section production method and device
CN108358874B (en) * 2018-01-13 2022-02-15 安徽金禾实业股份有限公司 Multi-section production method and device for diketene
CN110075661A (en) * 2019-05-30 2019-08-02 山东亚邦化工科技有限公司 The processing method and device of ketene dimer technology waste gas
CN110981717A (en) * 2019-12-28 2020-04-10 新华制药(寿光)有限公司 Hydrolysis treatment method for diketene residue
CN113582837A (en) * 2021-08-17 2021-11-02 安徽金禾实业股份有限公司 Method and device for online switching and cleaning of diketene acetic acid recovery system
CN113582837B (en) * 2021-08-17 2023-10-20 安徽金禾实业股份有限公司 Online switching cleaning method and device for diketene acetic acid recovery system
CN115521198A (en) * 2022-09-16 2022-12-27 宁波王龙科技股份有限公司 Diluted acid hydrolysis process

Similar Documents

Publication Publication Date Title
CN104402670A (en) Clean production method of diketene
CN106349190B (en) The method of rectification residue and liquid extraction ketene dimer after pump
US8716522B2 (en) Acetic acid production from biomass pyrolysis
CN102126926B (en) Method for recycling ethylene glycol and acetaldehyde from polyester waste water
CN102180791A (en) Method for separating methyl acetate-methanol mixture by ionic liquid intermittent extractive rectification
CN106810450A (en) The apparatus and method that a kind of catalytic reaction rectification prepares dibutyl phthalate
CN103351321A (en) Continuous energy-saving NMP (N-methyl pyrrolidone) production method
CN103012090B (en) Method for recovering organic matters in polyester wastewater
CN104058924A (en) Method for preparing chloromethane by utilizing alcohol-containing hydrochloric acid
CN105111171A (en) Technique for recovering maleic anhydride by using diisobutyl hexahydrophthalate as solvent
CN105152882A (en) A kind of method that DMM3-5 is prepared by highly condensed methoxy dimethyl ether component DMM6+ and methylal DMM
CN104190104A (en) Process equipment and method for refining dimethoxymethane in byproducts produced in production of glyphosate by glycine method
CN103724191A (en) Dimethyl malonate preparation method
TWI532681B (en) A method for recovering ethylene glycol and acetaldehyde from polyester wastewater
CN103724196A (en) Dimethyl malonate preparation method
CN104415571A (en) Device and method for continuously purifying vulcanization accelerator-2-mercaptobenzothiazole
CN101857226A (en) Technology for producing carbon dioxide by propylene carbonate
CN104529765A (en) Reaction device and method for producing methyl propionate
CN204147853U (en) A kind of reaction dewater unit
CN106866409B (en) Method for extracting and recovering dilute acetic acid from cyclohexyl acetate
CN203947051U (en) A kind of device of preparing trioxymethylene
CN104945235A (en) Method for extracting acetaldehyde and ethylene glycol from polyester wastewater
CN203768304U (en) Novel continuous environment-friendly renewable energy refining equipment
CN216630816U (en) Tetrahydrofuran recovery device in S-alkanone synthesis
CN105237399A (en) Reactive distillation process for heavy component residue liquid produced in process of producing acetic acid through carbonylation

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20150311

RJ01 Rejection of invention patent application after publication