CN104400899A - Nylon positioning rod and steel mold for mounting type III sleeves - Google Patents

Nylon positioning rod and steel mold for mounting type III sleeves Download PDF

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Publication number
CN104400899A
CN104400899A CN201410713701.XA CN201410713701A CN104400899A CN 104400899 A CN104400899 A CN 104400899A CN 201410713701 A CN201410713701 A CN 201410713701A CN 104400899 A CN104400899 A CN 104400899A
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China
Prior art keywords
nylon
pad
connecting piece
backstay
metal connecting
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Granted
Application number
CN201410713701.XA
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Chinese (zh)
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CN104400899B (en
Inventor
李胜臣
李兆楠
万鲁君
倪修泉
曹鹏程
张长青
白明
李秀华
张婧
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QIQIHAER FUTIE SLEEPER CO Ltd
Second Engineering Co Ltd of China Railway 23rd Bureau Group Co Ltd
Original Assignee
QIQIHAER FUTIE SLEEPER CO Ltd
Second Engineering Co Ltd of China Railway 23rd Bureau Group Co Ltd
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Application filed by QIQIHAER FUTIE SLEEPER CO Ltd, Second Engineering Co Ltd of China Railway 23rd Bureau Group Co Ltd filed Critical QIQIHAER FUTIE SLEEPER CO Ltd
Priority to CN201410713701.XA priority Critical patent/CN104400899B/en
Publication of CN104400899A publication Critical patent/CN104400899A/en
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Publication of CN104400899B publication Critical patent/CN104400899B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B3/00Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails
    • E01B3/28Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails made from concrete or from natural or artificial stone

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The invention discloses a nylon positioning rod and a steel mold for mounting type III sleeves. The nylon positioning rod comprises a nylon positioning rod and a metal connecting piece, wherein the metal connecting piece is fixed at the bottom of the nylon positioning rod; screw threads for matching with the type III sleeves are formed on the surface of the nylon positioning rod; a mounting part convenient for fixation is arranged on the metal connecting piece; the steel mold comprises a steel mold body; a round hole is formed in the bottom of the steel mold body; a base is nested into the round hole; a matching part convenient for fixing the mounting part of the metal connecting piece is arranged on the base. The nylon positioning rod can be mounted and positioned on the base of the steel mold conveniently and quickly and one type III sleeve can be screwed down on the nylon positioning rod manually, and therefore, the mounting steps of the type III sleeves are simplified, the cases of missing installation and missing locking of the sleeves are not prone to occur, a switch tie and the steel mold can be automatically stripped, the production efficiency is improved, the production efficiency is improved and the unit time productivity effect is increased.

Description

A kind of nylon location rod member and the punching block for installing III molded cannula
Technical field
The present invention relates to a kind of construction of railways technical field, particularly a kind of nylon location rod member and the punching block for installing III molded cannula.
Background technology
At railway construction construction field, in the production process of general circuit switch tie, as important accessory each molded cannula gradually by use II plastic sleeve pipe (hereinafter referred to as II molded cannula) in the transition of use III plastic sleeve pipe (hereinafter referred to as III molded cannula), wherein II molded cannula is the through plastic bushings in two ends, and III molded cannula only has one end open, the other end seals.
The production process of the location and installation of tradition II molded cannula is, as shown in Figure 1, first special nut 02 is welded according to switch tie drawing dimensional requirement in punching block 01 bottom opening, at screw thread place, backstay 03 end coating butter, at II molded cannula 04 afterbody tapping, metal plain cushion 05 is installed, backstay 03 is run through and is arranged in II molded cannula 04, II molded cannula 04 being provided with backstay 03 is correctly arranged on the assigned address of punching block 01, prefabricated nut 02 exact connect ion in backstay 03 front end screw thread and punching block 01, thus II molded cannula 04 handstand is fixed on punching block 01 base plate, after manually the backstay 03 in sleeve pipe prefabricated nut 02 being screwed in punching block 01, carry out into silk successively, stretch-draw, lower muscle, perfusion, vibrate, unload backstay, steam-curedly turn over the process flows such as mould with fracture of wire.
Owing to being conventionally used to the punching block technique of installation II molded cannula 02 and not being suitable for III molded cannula 5, therefore need new technique to carry out the production of switch tie, prior art is to the location and installation of III molded cannula 5, its method is, as shown in Figure 2, perforate on punching block 06 base plate, the mode being welded with metal plain cushion 08 again determines the installation site of III molded cannula 5, then by mode manually, the metal bolts 09 with nut 07 is stretched in punching block 06 from the back side tapping of punching block 06 base plate, III molded cannula 5 of correspondence is screwed on metal bolts 09, and with spanner, III molded cannula 5 is screwed upper jail, thus III molded cannula 5 is accurately arranged in the middle of punching block 06 according to drawing requirement, and can carry out smoothly below enter silk, stretch-draw, lower muscle, build, the operation such as to vibrate.Also the metal bolts 09 being originally screwed in the punching block 06 base plate back side to be unloaded with spanner before the switch tie finished product reversion demoulding, fracture of wire could be continued, turn over the operations such as mould, be equivalent to above-mentioned operation to be reversed one time again.
Therefore, traditional installation not being suitable for III molded cannula 5 for the punching block technique of installing II molded cannula 04, and adopt prior art and metal bolts 09 to coordinate installation to III molded cannula 5, need to adopt spanner to install at punching block 06 back side to screw, and enter silk, stretch-draw, lower muscle, build, the operation such as to vibrate, also the metal bolts 09 being tightened on the punching block 06 base plate back side to be unloaded with spanner before the switch tie finished product reversion demoulding, fracture of wire could be continued, turn over the finishing operations such as mould, the complex procedures of this punching block 06, labour intensity is larger, production efficiency is lower, and being separated of inconvenient switch tie and punching block 06.
Summary of the invention
The object of the invention is to overcome the installation that the punching block technique being conventionally used to installation II molded cannula existing in prior art is not suitable for III molded cannula, and the existing installation method being coordinated III molded cannula by metal bolts, the above-mentioned deficiency be separated of lower, the inconvenient switch tie of its complex procedures, production efficiency and punching block, there is provided a kind of nylon to locate rod member, and utilize nylon location rod member that the punching block of III molded cannula is installed.
In order to realize foregoing invention object, the invention provides the technical scheme of a kind of nylon location rod member:
A kind of nylon location rod member, comprise nylon backstay and metal connecting piece, described metal connecting piece is fixed on bottom nylon backstay, and described nylon backstay surface is provided with the screw thread with III molded cannula adaptation, and described metal connecting piece is provided with the installation portion being convenient to fix.
Nylon (polyamide, PA), is mainly used in synthetic fibers, its outstanding advantage is wearability, and when being stretched to 3-6%, elastic recovery rate can reach 100%, can stand up to ten thousand foldings scratch and do not rupture, be the good material of moulding the metals such as Dai Gang, iron, copper.Nylon material is plastified into nylon backstay, its surface is provided with screw thread, and at bottom connection metal connector, can directly the installation portion of metal connecting piece be arranged on punching block, conveniently the installation of nylon backstay is located, manually again III molded cannula to be screwed in above the nylon backstay that is installed on punching block base plate, just can to carry out entering silk, stretch-draw, lower muscle, build below, the operation such as to vibrate smoothly.
When overturning the demoulding, to imbed in the switch tie concrete 6 of High Temperature Curing due to III molded cannula and formed an entirety, under the effect of switch tie self gravitation, because the hardness of the hardness ratio plastic bushing of nylon is low, nylon is forced to there occurs elastic deformation, loose from sleeve pipe, thus achieve the disengaging completely to switch tie and punching block, realize the technique effect of automatic demoulding.
Preferably, described metal connecting piece and the mutual Tenon of described nylon backstay, facilitate metal connecting piece to be connected with the quick of nylon backstay.
Preferably, be provided with mounting groove bottom described nylon backstay, described metal connecting piece is fixed in the mounting groove of described nylon backstay by Tenon mode.
Preferably, nylon backstay, for ease of being fixed on the screw rod bottom punching block, simply, fast, firmly can be fixed on punching block in the mode screwed by screw rod by the installation portion on described metal connecting piece.
Present invention also offers a kind of technical scheme utilizing nylon location rod member to install the punching block of III molded cannula:
Utilize nylon location rod member to install a punching block for III molded cannula, comprise steel mould substance, be provided with circular hole bottom described steel mould substance, be arranged with base in described circular hole, described base is provided with is convenient to the fixing auxiliary section as above-mentioned metal connecting piece installation portion.
Owing to having set firmly base bottom punching block, base is provided with the auxiliary section can fixing nylon backstay, the technique of III molded cannula is installed relative to traditional punching block, nylon backstay can be used to replace common metal bolt, connect fast, easily on base, and then be fixed on punching block, and then III molded cannula is fixed on nylon backstay, simplify the installation procedure of III molded cannula, due to before installation III molded cannula, nylon backstay is installed on punching block base plate already, and it is convenient to observe, and not easily occurs the neglected loading of sleeve pipe, leaks the situations such as lock; Thus improve production efficiency, add unit interval productivity effect.
Preferably, the auxiliary section on described base be concentric with described circular hole, with the through hole of screw thread.
Preferably, described base is inverted T-shaped structure, comprises small one and large one pad one interconnective, pad two, and wherein said pad two is adaptive with described circular hole, described pad one is connected to bottom described steel mould substance, and described pad one, pad two are equipped with described through hole.
For above-mentioned punching block, present invention also offers a kind of steel form moulding method for installing III molded cannula:
For installing a steel form moulding method for III molded cannula, comprising above-mentioned steel mould substance, comprising following forming step:
Step one, bottom described steel mould substance, process circular hole described above;
Step 2, the processing circular metal pad two identical with described steel plate body bottom portion circular hole thickness, the processing of described pad two center with the through hole of screw thread, described through hole and described metal connecting piece installation portion adaptation;
Step 3, processing external diameter are greater than the metallic gasket one of described pad two, and described pad one center processes the through hole with screw thread, described through hole and metal connecting piece installation portion adaptation;
Step 4, described pad one, pad two are welded into base mutually, the through hole of its Intermediate gasket one is concentric with the through hole of pad two;
Step 5, described steel mould substance vertically to be placed, make round hole axial in the horizontal direction, the pad two of described base is inserted described circular hole;
Step 6, the pad one of described base is welded in described steel mould substance bottom outside, completes the shaping of described punching block.
This steel form moulding method, relatively traditional punching block uses the mode of various metal bolts, owing to being fixed on steel mould substance by base, having enormously simplify whole operation of having installed III molded cannula, improves production efficiency, greatly reduce labour intensity.
Compared with prior art, beneficial effect of the present invention:
1, nylon location of the present invention rod member, comprise nylon backstay and metal connecting piece, wherein nylon backstay surface is provided with screw thread, bottom connection metal connector, facilitate the installation location of nylon backstay on punching block, only need manually III molded cannula to be screwed in above the nylon backstay that is installed on punching block base plate, just can carry out entering silk, stretch-draw, lower muscle, build below, the operation such as to vibrate smoothly;
2, the punching block utilizing nylon location rod member to install III molded cannula of the present invention, owing to having set firmly base bottom punching block, base is provided with the auxiliary section can fixing nylon backstay, the technique of III molded cannula is installed relative to traditional punching block, due to before installation III molded cannula, nylon backstay is installed on punching block base plate already, simplify the installation procedure of III molded cannula, eliminate and use spanner, at the punching block base plate back side, the steps such as metal bolts are installed, it is convenient to observe, not easily there is the neglected loading of sleeve pipe, leak the situations such as lock, improve production efficiency, add unit interval productivity effect,
3, punching block of the present invention is when overturning the demoulding, to imbed in the switch tie concrete of High Temperature Curing due to III molded cannula and formed an entirety, under the effect of switch tie self gravitation, because the hardness of the hardness ratio plastic bushing of nylon is low, nylon is forced to there occurs elastic deformation, loose from sleeve pipe, thus achieve the disengaging completely to switch tie and punching block, realize the technique effect of automatic demoulding.
Accompanying drawing illustrates:
Fig. 1 is the positioning and mounting structure schematic diagram of II molded cannula on traditional punching block;
Fig. 2 is the positioning and mounting structure schematic diagram of III molded cannula on traditional punching block;
Fig. 3 is the structural representation of nylon of the present invention location rod member;
Fig. 4 is the structural representation of metal connecting piece in Fig. 3;
Fig. 5 is the structural representation of nylon backstay in Fig. 3;
Fig. 6 is nylon location rod member and metal connecting piece syndeton schematic diagram;
Fig. 7 is structure of steel die schematic diagram of the present invention;
Fig. 8 is the positioning and mounting structure schematic diagram utilizing punching block of the present invention to install III molded cannula;
Fig. 9 is that punching block of the present invention installs the operation of III molded cannula and traditional punching block installs the operation of II molded cannula, traditional punching block installs III molded cannula operation contrasts flow chart.
Mark in figure:
01, punching block, 02, special nut, 03, metal backstay, 04, II molded cannula, 05, metal plain cushion, 06, punching block, 07, nut, 08, metal plain cushion, 09, metal bolts;
1, nylon backstay, 11, screw thread, 12, mounting groove, 2, connector, 21, installation portion, 22, connecting portion, 3, steel mould substance, 31, circular hole, 4, base, 41, pad one, 42, pad two, 43, through hole, 44, solder joint, 5, III molded cannula, 6, concrete.
Detailed description of the invention
Below in conjunction with test example and detailed description of the invention, the present invention is described in further detail.But this should be interpreted as that the scope of the above-mentioned theme of the present invention is only limitted to following embodiment, all technology realized based on content of the present invention all belong to scope of the present invention.
Embodiment 1
As shown in Figure 3, a kind of nylon location rod member, comprise nylon backstay 1 and metal connecting piece 2, wherein metal connecting piece 2 is fixed on bottom nylon backstay 1, nylon backstay 1 surface is provided with the screw thread 11 with III molded cannula 5 adaptation, and metal connecting piece 2 is provided with the installation portion 21 being convenient to fix.
As shown in Figure 4, metal connecting piece 2 top is connecting portion 22, and lower end is installation portion 21, and nylon backstay 1, for ease of being fixed on the screw rod bottom punching block, can simply, fast, firmly can be fixed on punching block in the mode screwed by screw rod by installation portion 21.
As shown in Figure 5, mounting groove 12 is provided with bottom nylon backstay 1, metal connecting piece 2 is fixed in the mounting groove 12 of nylon backstay 1 by Tenon mode, metal connecting piece 2 and nylon backstay 1 are interconnected in Tenon mode, metal connecting piece 2 is facilitated to be connected with the quick of nylon backstay 1, as shown in Figure 6.
Nylon material is plastified into nylon backstay 1, its surface is provided with screw thread 11, and at bottom connection metal connector 2, can directly the installation portion 21 of metal connecting piece 2 be arranged on punching block, conveniently the installation of nylon backstay 1 is located, manually again III molded cannula 5 to be screwed in above the nylon backstay 1 that is installed on punching block base plate, just can to carry out entering silk, stretch-draw, lower muscle, build below, the operation such as to vibrate smoothly.
Because nylon has higher density and stronger toughness, can manually III molded cannula 5 be screwed on nylon backstay 1, when overturning the demoulding, to imbed in the switch tie concrete 6 of High Temperature Curing due to III molded cannula 5 and formed an entirety, under the effect of switch tie self gravitation, because the hardness of the hardness ratio plastic bushing of nylon is low, nylon is forced to there occurs elastic deformation, loose from sleeve pipe, thus the disengaging completely achieved switch tie and punching block, realize the technique effect of automatic demoulding.
Because nylon backstay 1 repeatedly can carry out maintenance along with the switch tie punching block of concrete perfusion 6 together enters steam curing pond, after repeated multiple times intensification cooling, nylon material can aging sex change gradually, suppleness decline, and the screw thread when reversing the demoulding on nylon backstay 1 can interact with the screw thread in III molded cannula 5 to produce and wear and tear, the situation that III molded cannula 5 cannot screw completely on the nylon backstay 1 of senile abrasion is there will be, for ensureing that the quality of production just needs the nylon backstay 1 more renewed in time after producing some groups of switch ties.But the method that can extend nylon backstay 1 service life by following measures: before installation III molded cannula 5, being cut into cloth with the waste and old leftover of bolt of cloth is enclosed within the nylon backstay 1 of senile abrasion, the space cannot combined closely between the nylon backstay 1 of casing wall and senile abrasion is filled by the cloth that gives up, thus III molded cannula 5 can be tightened on originally on the nylon backstay 1 of senile abrasion, and further increase firmness.Make nylon backstay 1 regenerative ratio some groups of switch ties that are aging and wearing and tearing already occur by this method, need not be eager to change, extend the service life of material, saved production cost.
Embodiment 2
Present invention also offers a kind of technical scheme utilizing nylon backstay 1 to install the punching block of III molded cannula 5: as shown in Figure 7, a kind of punching block utilizing nylon location rod member to install III molded cannula 5, comprise steel mould substance 3, circular hole 31 is provided with bottom this steel mould substance 3, be arranged with base 4 in circular hole 31, base 4 is provided with is convenient to the fixing auxiliary section as above-mentioned metal connecting piece 2 installation portion.
Auxiliary section on above-mentioned base 4 be concentric with circular hole 31, with the through hole 43 of screw thread; This base 4 is inverted T-shaped structure, comprises small one and large one pad 1 interconnective, pad 2 42, and its Intermediate gasket 2 42 is adaptive with circular hole 31, and pad 1 is connected to bottom steel mould substance 3, and pad 1, pad 2 42 are equipped with through hole 43.
Owing to having set firmly base 4 bottom punching block, base 4 is provided with the auxiliary section can fixing nylon backstay 1, the technique of III molded cannula 5 is installed relative to traditional punching block, nylon backstay 1 can be used to replace common metal bolt, fast, connect easily on base 4, and then be fixed on punching block, and then III molded cannula 5 is fixed on nylon backstay 1, as shown in Figure 8, simplify the installation procedure of III molded cannula 5, due to before installation III molded cannula 5, nylon backstay 1 is installed on punching block base plate already, it is convenient to observe, not easily there is the neglected loading of sleeve pipe, leak the situations such as lock, thus improve production efficiency, add unit interval productivity effect.
Embodiment 3
Present invention also offers a kind of steel form moulding method for installing III molded cannula 5:
For installing a steel form moulding method for III molded cannula 5, comprising above-mentioned steel mould substance 3, comprising following forming step:
Step one, according to drawing dimensional requirement, bottom steel mould substance 3, process circular hole 31 described above, the circular hole 31 that internal diameter is 31mm as added;
Step 2, the processing circular metal pad two 42 identical with steel plate body bottom portion circular hole 31 thickness, metallic gasket 2 42 external diameter is processed as 30mm, and pad 2 42 center is provided with the M13 through hole 43 with screw thread, through hole 43 and metal connecting piece 2 installation portion adaptation;
Step 3, processing external diameter are greater than the metallic gasket 1 of pad 2 42, and pad 1 external diameter is greater than 45mm, and pad 1 center is provided with the through hole 43 with screw thread, and through hole 43 is adaptive with metal connecting piece 2 installation portion;
Step 4, pad 1, pad 2 42 are welded to each other into base 4, the through hole 43 of its Intermediate gasket 1 is concentric with the through hole 43 of pad 2 42;
Step 5, steel mould substance 3 vertically to be placed, make circular hole 31 axis in the horizontal direction, the pad 2 42 of base 4 is inserted circular hole 31;
Step 6, by pad 1 weld several solder joints 44 be connected to steel mould substance 3 bottom outside, complete the shaping of punching block.
This steel form moulding method, relatively traditional punching block uses the mode of various metal bolts, owing to being fixed on steel mould substance 3 by base 4, having enormously simplify whole operation of having installed III molded cannula 5, improves production efficiency, greatly reduce labour intensity.
Concrete, as shown in Figure 9, punching block of the present invention installs the operation of III molded cannula 5 and traditional punching block installs the operation of II molded cannula 04, traditional punching block installs III molded cannula 5 operation contrasts flow chart, the operation that the installation of tradition II molded cannula 04 needs is maximum, and the operation needed for installation of III molded cannula 5 after improving is minimum.And in the production process of anxiety front two cover engineering methods all easily occur sleeve pipe neglected loading, leak lock, and backstay or metal bolts leak phenomenons such as unloading, thus cause switch tie finished product occur dead hole, hole deviation or casing failure etc. situation, affect end product quality.And use III molded cannula 5 of nylon backstay 1 location and installation to can be described as one-stop installation procedure, due to before installation III molded cannula 5, nylon backstay 1 is installed on punching block base plate already, and situation is very clear, not easily occurs the neglected loading of sleeve pipe, leaks the situations such as lock.Because this engineering method has enforcement simple and fast, so the operating personnel specified need not be sent specially, only on whole concrete 6 sleeper production line, transfer operating personnel temporarily.
Therefore, illustrated nylon backstay 1 and punching block, the production efficiency that can effectively improve, adds unit interval productivity effect.Three productions mode is to such as table 1:
Also can be contrasted by concrete expenses of labour data, as shown in table 1, table 2,
1. three kinds of engineering methods install expenses of labour contrast
1.1 traditional II molded cannula 04 are installed expenses of labour and are calculated
By at least needing 6 workman's mounting sleeves to be example, wherein stretch-draw teams and groups 4 people, monthly base pay 3000 yuan, monthly within 22 days, calculating everyone per day wage by production is 136.36 yuan.Transfer 2 people from the class of building in addition, monthly base pay 3400 yuan, everyone is at per day wage: 154.54 yuan.
To produce 1 group of SC300-500 type switch tie, often organizing SC300-500 type switch tie need of production 16 punching block, is that 16 cover punching blocks are installed II sleeve pipe overall process and on average needed 2.5 hours.The time that so often overlapping punching block mounting sleeve needs is:
2.5 hours/16 covers=0.16 hour
Working day by within 8 hours, to calculate can the punching block quantity of mounting sleeve be:
8 hours/0.16 hour=50 covers
The expenses of labour that a set of punching block of average out to installs II sleeve pipe is:
(136.36 yuan × 4 people+154.54 yuan × 2 people)/50 overlap=17.09 yuan
The installation expenses of labour that 1.2 traditional punching blocks install III molded cannula 5 calculates
By at least needing 6 workman's mounting sleeves to be example, because of reasons such as place restriction and production sequencings, all 6 people are all the class of building personnel, and everyone per day wage is 154.54 yuan.Be that 1 group of SC300-500 type switch tie punching block is installed III sleeve pipe overall process and on average needed 2.0 hours, so calculating according to 10.1.1 the expenses of labour that a set of punching block of average out to installs III sleeve pipe is: 14.48 yuan.
After 1.3 application nylon backstays 1, III molded cannula 5 installs expenses of labour calculating
By at least needing 4 workman's mounting sleeves to be example, because of reasons such as place restriction and production sequencings, all 4 people are all finished product class personnel, monthly base pay 2800 yuan, and everyone per day wage is 127.27 yuan.Be that 1 group of SC300-500 type switch tie punching block is installed III sleeve pipe overall process and on average needed 1.2 hours, so calculating according to 10.1.1 the expenses of labour that a set of punching block of average out to installs III sleeve pipe is: 5.09 yuan.
The expenses of labour contrast of table 1 three kinds of mounting techniques
2. the contrast of the spillage of material expense of three kinds of engineering methods
Nylon backstay 1 aging sex change can be subject to heavy wear because repeatedly experiencing steam curing with the reversion demoulding, needs just to change after producing 15 groups of switch ties, and can increase the service life energy regenerative ratio 8 groups of switch ties after adding the waste and old cloth of cover.The producer price of every root nylon backstay 1 is 5.8 yuan.1 group of SC300-500 type switch tie totally 90 be evenly distributed in 16 cover punching blocks, what need sleeve pipe during production adds up to 497, and the fiber-glass pole sum of corresponding needs is also 497.
So average spillage of material expense of often overlapping switch tie punching block is:
(5.8 yuan × 497)/16 cover/(15 group of+8 group)=7.83 yuan
Mostly waste and old leftover of bolt of cloth cloth used is twice laid, need not computational costs.Add that to apply expense needed for III molded cannula 5 after nylon backstay 1 after the expenses of labour of III sleeve pipe installed by every cover die still minimum.
2.1 often to organize the SC330-500 type switch tie output value be 29000 yuan, and so the output value of the working unit day of three kinds of engineering methods is in table 10.3.
If 2.2 times utilizing improvement engineering method to save produced other pillow-type, also can the output value be increased, for III a type sleeper:
III a type sleeper is per hour can produce 20 cover dies, and every set of model cloth rests the head on 8, and every root III a type sleeper output value is 136 yuan.Production initial stage III molded cannula 5 locating mounting method than the time that the locating mounting method of traditional II molded cannula 04 is saved be 0.5 little time.Fertile III a type sleeper quantity is 80 during this period of time.The output value that can increase so is during this period of time 10880 yuan.
In like manner: utilize the location and installation of III molded cannula 5 after nylon backstay 1 than in the time that the locating mounting method of production initial stage III molded cannula 5 is saved be 0.8 little time.The output value that can increase during this period of time is 17408 yuan.
Table 2 three kinds of mounting technique output value contrasts

Claims (8)

1. a nylon location rod member, it is characterized in that, comprise nylon backstay (1) and metal connecting piece (2), described metal connecting piece (2) is fixed on nylon backstay (1) bottom, described nylon backstay (1) surface is provided with the screw thread (11) adaptive with III molded cannula (5), and described metal connecting piece (2) is provided with the installation portion (21) being convenient to fix.
2. a kind of nylon location according to claim 1 rod member, is characterized in that, described metal connecting piece (2) and described nylon backstay (1) Tenon mutually.
3. a kind of nylon location according to claim 2 rod member, it is characterized in that, described nylon backstay (1) bottom is provided with mounting groove (12), and described metal connecting piece (2) is fixed in the mounting groove (12) of described nylon backstay (1) by Tenon mode.
4. a kind of nylon location according to claim 1 rod member, it is characterized in that, the installation portion (21) on described metal connecting piece (2) is for ease of being fixed on the screw rod bottom punching block.
5. utilize nylon location rod member that the punching block of III molded cannula is installed, comprise steel mould substance (3), it is characterized in that, described steel mould substance (3) bottom is provided with circular hole (31), be arranged with base (4) in described circular hole (31), described base (4) is provided with the auxiliary section being convenient to fixing metal connecting piece (1) installation portion (21) as described in claim 1-4.
6. according to claim 5ly utilize nylon to locate rod member the punching block of III molded cannula to be installed, to it is characterized in that, the auxiliary section on described base (4) be concentric with described circular hole (31), with the through hole (43) of screw thread.
7. the punching block utilizing nylon location rod member to install III molded cannula according to claim 6, it is characterized in that, described base (4) is inverted T-shaped structure, comprise small one and large one pad one (41) interconnective, pad two (42), wherein said pad two (42) is adaptive with described circular hole (31), described pad one (41) is connected to described steel mould substance (3) bottom, and described pad one (41), pad two (42) are equipped with described through hole (43).
8. for installing the steel form moulding method of III molded cannula, it is characterized in that, comprising steel mould substance as claimed in claim 5 (3), comprising following forming step:
Step one, processing circular hole as claimed in claim 5 (31) bottom described steel mould substance (3);
Step 2, the processing circular metal pad two (42) identical with steel plate body (3) bottom circular aperture (314) thickness, the processing of described pad two (42) center is with the through hole (43) of screw thread, and described through hole (43) is adaptive with described metal connecting piece (2) installation portion (21);
Step 3, processing external diameter are greater than the metallic gasket one (41) of described pad two (42), the processing of described pad one (41) center is with the through hole (43) of screw thread, and described through hole (43) is adaptive with metal connecting piece (2) installation portion (21);
Step 4, described pad one (41), pad two (42) are welded to each other into base (4), the through hole (43) of its Intermediate gasket one (41) is concentric with the through hole (43) of pad two (42);
Step 5, described steel mould substance (3) vertically to be placed, make circular hole (31) axis in the horizontal direction, the pad one (42) of described base (4) is inserted described circular hole (31);
Step 6, the pad one (41) of described base (4) is welded in described steel mould substance (3) bottom outside, completes the shaping of described punching block.
CN201410713701.XA 2014-11-28 2014-11-28 A kind of nylon positioning rod member and the punching block for installing III molded cannula Active CN104400899B (en)

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CN201410713701.XA CN104400899B (en) 2014-11-28 2014-11-28 A kind of nylon positioning rod member and the punching block for installing III molded cannula

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DE4238362A1 (en) * 1992-11-13 1994-05-19 Scholtz & Jeckel Kg Mfr. of concrete railway sleepers - involves use of pins or mandrels for placing sleeves for bolts
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CN201537978U (en) * 2009-11-19 2010-08-04 中铁株洲桥梁有限公司 Pre-buried sleeve positioning device of double-block sleeper for passenger special line
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CN201931532U (en) * 2010-12-28 2011-08-17 北京中铁房山桥梁有限公司 Hole-forming mode switching device for sleeper mold
CN204263340U (en) * 2014-11-28 2015-04-15 中铁二十三局集团第二工程有限公司 The punching block that III molded cannula installed by rod member located rod member and utilizes nylon to locate by a kind of nylon

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GB709124A (en) * 1951-06-22 1954-05-19 Dowsett Engineering Constructi Manufacture of concrete railway sleepers or similar beams
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CN2908107Y (en) * 2005-05-17 2007-06-06 杨丽华 Location device for embedded casing pipe
CN101085537A (en) * 2007-07-17 2007-12-12 中铁一局集团有限公司 Sleeper embedded bushing positioning device, and positioning and demouding method
CN201537978U (en) * 2009-11-19 2010-08-04 中铁株洲桥梁有限公司 Pre-buried sleeve positioning device of double-block sleeper for passenger special line
CN201645648U (en) * 2010-04-21 2010-11-24 中铁六局集团有限公司 Casing location device for speed-increasing concrete switch tie
CN201931532U (en) * 2010-12-28 2011-08-17 北京中铁房山桥梁有限公司 Hole-forming mode switching device for sleeper mold
CN204263340U (en) * 2014-11-28 2015-04-15 中铁二十三局集团第二工程有限公司 The punching block that III molded cannula installed by rod member located rod member and utilizes nylon to locate by a kind of nylon

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