CN104400308A - Rotation mechanism for welding round tube with stud - Google Patents
Rotation mechanism for welding round tube with stud Download PDFInfo
- Publication number
- CN104400308A CN104400308A CN201410741856.4A CN201410741856A CN104400308A CN 104400308 A CN104400308 A CN 104400308A CN 201410741856 A CN201410741856 A CN 201410741856A CN 104400308 A CN104400308 A CN 104400308A
- Authority
- CN
- China
- Prior art keywords
- ring flange
- cylinder
- pipe
- mandrel
- guide pillar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Abstract
The invention discloses a rotation mechanism for welding a round tube with a stud. The rotation mechanism for welding the round tube with the stud comprises an air cylinder, a speed reducer, a core shaft, a core shaft head, an inner support rod, a connection mechanism, four guide pillar and guide bushing mechanisms, a housing and a limiting mechanism, wherein the speed reducer, the core shaft, the core shaft head and the inner support rod are coaxially connected sequentially from right to left, the air cylinder is located on the right side of the speed reducer, the air cylinder is connected with the core shaft, the left end of the speed reducer is an output end, the output end of the speed reducer is connected with the core shaft through a first flange plate, the left end of the inner support rod is connected with one end of the round tube through a second flange plate, the first flange plate and the second flange plate are oppositely arranged on the same axis, and the connection mechanism is located between the first flange plate and the second flange plate. The rotation mechanism for welding the round tube with the stud achieves automatic welding of the round tube and the stud, is high in production efficiency, reduces labor cost, and can guarantee welding quality.
Description
Technical field
The present invention relates to a kind of rotating mechanism for pipe and stud welding.
Background technology
Along with expanding economy and growth in the living standard, the use amount of automobile increases year by year.Along with era development requires also more and more faster to the update of automobile, vehicle very can say it is inseparable for the relation of the mankind, and vehicular manufacturer, between vehicle spare part manufacturer and driver, not only pursue the performance of vehicle itself, security and its fuel-efficient effect, and the assembly of automobile is also more and more focused on.
A Sail project of current Shanghai GM dashboard cross member is just layouted in my company, usual main engine plants by the stud welding of fixing air-conditioning box on stamping parts, then stamping parts is welding with pipe, and general with other main engine plants unlike directly by stud welding on pipe, the weight so not only alleviating car also reduces cost.But how stud is welded on pipe, and being different angles, in order to ensure that stud follows the performance after tube welding, welding gun must being made to ensure in same angle, pipe is rotated and ensures welding precision.This just requires me to take charge of can design a kind of tool structure to meet above-mentioned requirement.Pipe and stud welding were all manual weldings at home in the past, and manual welding efficiency is low, cost of labor is high and welding quality cannot ensure.
Summary of the invention
The object of the invention is the defect overcoming prior art, a kind of rotating mechanism for pipe and stud welding is provided, the automatic welding of pipe and stud can be realized, production efficiency is high, reduce cost of labor, and welding quality can ensure.
The technical scheme realizing above-mentioned purpose is: a kind of rotating mechanism for pipe and stud welding, comprises cylinder, reductor, mandrel, mandrel head, inner support rod, bindiny mechanism, four guide pillar guide sleeve mechanisms, shell and position-limit mechanisms, wherein:
Described reductor, mandrel, mandrel head are coaxially connected from right to left successively with inner support rod;
Described cylinder is positioned at the right side of described reductor, and described cylinder is connected with described mandrel;
The left end of described reductor is output, and the output of described reductor is connected with described mandrel by the first ring flange;
The left end of described inner support rod is connected with one end of described pipe by the second ring flange;
Described first ring flange and the second ring flange are arranged on the same axis in opposite directions;
Described bindiny mechanism is between described first ring flange and the second ring flange, comprise large cylinder and four small cylinders being distributed on cylinder outer peripheral face, the axis of described large cylinder and the axis of each described small cylinder are all horizontally disposed with, described large cylinder and four described small cylinders one-body molded, an axis hole is offered along the axis direction of this large cylinder in the middle part of described large cylinder, and a guide pillar guide sleeve mechanism installing hole is offered along the axis direction of corresponding small cylinder in the middle part of each described small cylinder;
Described large cylinder is socketed on the outside of described mandrel, mandrel head, inner support rod, four described guide pillar guide sleeve mechanisms are plugged in the guide pillar guide sleeve mechanism installing hole of four described small cylinders correspondingly, and the left and right end of each described guide pillar guide sleeve mechanism is fixedly connected with the left surface of the first ring flange with the right flank of described second ring flange correspondingly;
Described shell is horizontally disposed cylindrical shape, described casing is in the outside of described bindiny mechanism, and the left and right end of this shell contacts with the right flank of the second ring flange and the left surface of the first ring flange correspondingly, the right-hand member of described shell offers a rectangle breach;
Described position-limit mechanism is fixed on the left surface of described first ring flange, and is connected in the rectangle breach of the right-hand member of described shell.
Above-mentioned a kind of rotating mechanism for pipe and stud welding, wherein, each described guide pillar guide sleeve mechanism includes guide pillar and is socketed in the guide pin bushing on guide pillar, the axis of each described guide pillar all with the axis being parallel of described mandrel.
Above-mentioned a kind of rotating mechanism for pipe and stud welding, wherein, the outside of described reductor is covered with a motor cover.
Above-mentioned a kind of rotating mechanism for pipe and stud welding, wherein, the lower surface of described motor cover is fixed on a workbench.
Above-mentioned a kind of rotating mechanism for pipe and stud welding, wherein, described cylinder is fixed on the right flank of described motor cover by a support plate.
Above-mentioned a kind of rotating mechanism for pipe and stud welding, wherein, the external diameter of described second ring flange is less than the external diameter of described first ring flange, and the external diameter of described shell is equal with the external diameter of described second ring flange.
Rotating mechanism for pipe and stud welding of the present invention, beneficial effect is compared with prior art: pipe realizes fast rotational and accurately locates under the drive of reductor, to guarantee weld size precision, ensure the quality of products, provide production efficiency, can realize the automatic welding of pipe and stud, production efficiency is high, reduce cost of labor, and welding quality can ensure.
Accompanying drawing explanation
Fig. 1 is the external structure of the rotating mechanism for pipe and stud welding of the present invention;
Fig. 2 is the structure chart except decapsidate of Fig. 1;
Fig. 3 is the cut-away view (removing cylinder) of the rotating mechanism for pipe and stud welding of the present invention.
Detailed description of the invention
In order to make those skilled in the art can understand technical scheme of the present invention better, below in conjunction with accompanying drawing, its detailed description of the invention is described in detail:
Refer to Fig. 1, Fig. 2 and Fig. 3, most preferred embodiment of the present invention. a kind of rotating mechanism for pipe and stud welding, comprises cylinder 1, reductor 2, mandrel 3, mandrel head 4, inner support rod 5, bindiny mechanism 6, four guide pillar guide sleeve mechanisms 7, shell 8 and position-limit mechanisms 9.
Reductor 2, mandrel 3, mandrel head 4 are coaxially connected from right to left successively with inner support rod 5; Cylinder 1 is positioned at the right side of reductor 2, and cylinder 2 is connected with mandrel 3; The left end of reductor 2 is output, and the output of reductor 2 is connected with mandrel 3 by the first ring flange 10; The output of reductor 2 is connected with mandrel 3 by the first ring flange 10; The left end of inner support rod 5 is connected with one end of pipe 30 by the second ring flange 20; First ring flange 10 and the second ring flange 20 are arranged on the same axis in opposite directions.
Bindiny mechanism 6 is between the first ring flange 10 and the second ring flange 20, comprise large cylinder 61 and four small cylinders 62 being distributed on cylinder 61 outer peripheral face, the axis of large cylinder 61 and the axis of each small cylinder 61 are all horizontally disposed with, large cylinder 61 and four small cylinders 62 one-body molded, an axis hole is offered along the axis direction of this large cylinder 61 in the middle part of large cylinder 61, and a guide pillar guide sleeve mechanism installing hole is offered along the axis direction of corresponding small cylinder in the middle part of each small cylinder 62; Large cylinder 61 is socketed on the outside of mandrel 3, mandrel head 4, inner support rod 5, four guide pillar guide sleeve mechanisms 7 are plugged in the guide pillar guide sleeve mechanism installing hole of four small cylinders 62 correspondingly, and the left and right end of each guide pillar guide sleeve mechanism 7 is fixedly connected with the left surface of the first ring flange 10 with the right flank of the second ring flange 20 correspondingly.The guide pin bushing 72 that each guide pillar guide sleeve mechanism 7 includes guide pillar 71 and is socketed on guide pillar 71, the axis of each guide pillar 71 all with the axis being parallel of mandrel 3, the left and right end of guide pillar 71 is fixedly connected with the left surface of the first ring flange 10 with the right flank of the second ring flange 20 correspondingly.
Shell 8 is in horizontally disposed cylindrical shape, shell 8 is enclosed within the outside of bindiny mechanism 6, and the left and right end of this shell 8 contacts with the right flank of the second ring flange 20 and the left surface of the first ring flange 10 correspondingly, the right-hand member of shell 8 offers a rectangle breach 81; Position-limit mechanism 9 is fixed on the left surface of described first ring flange 10, and is connected in the rectangle breach 81 of the right-hand member of shell 8.The external diameter of shell 8 is equal with the external diameter of the second ring flange 20, and the external diameter of the second ring flange 20 is less than the external diameter of the first ring flange 10.
Preferably, the outside of reductor 2 is covered with a motor cover 21.The lower surface of motor cover 21 is fixed on a workbench 40.Cylinder 1 is fixed on the right flank of motor cover 21 by a support plate 11.
Rotating mechanism for pipe and stud welding of the present invention, in use, first two rotating mechanisms of the present invention are set on workbench 40, and two rotating mechanisms are arranged in opposite directions on same horizontal linear, position on workbench 40 between two rotating mechanisms is provided with the fixture for clamping pipe 30, then pipe 30 is installed on fixture, carry out pre-determined bit compression with alignment pin pressure head, the two ends of pipe 30 are connected by the second ring flange 20 with the inner support rod 5 of two rotating mechanisms correspondingly.Operation principle is: cylinder 1 action, promote mandrel 3 to travel forward, along with travelling forward of mandrel 3, under guide pillar guide sleeve mechanism 7 interlock effect, drive bindiny mechanism 6 to travel forward, bindiny mechanism 6 drives again inner support rod 5 to travel forward, the inner support rod 5 of two rotating mechanisms inserts in the two ends of pipe 30 correspondingly, and inner support rod 5 struts along radius of a circle normal direction under the effect of mandrel head 4 (with tapering), and pipe 30 is subject to the frictional force of inner support rod 5 and locates; The distance that travels forward of mandrel 3 can be regulated by regulation position limiting mechanism 9 and the distance of shell 8, some pads that position-limit mechanism 9 comprises a horizontally disposed cylinder and is socketed on this cylinder, by increasing or reduce the quantity of pad, can the distance of regulation position limiting mechanism 9 and the left surface of the rectangle breach 81 of shell 8, and then regulate the distance that travels forward of mandrel 3, and then the stressed size of inner support rod 5 and pipe 30 can be regulated; After inner support rod 5 and pipe 30 are fixing, the alignment pin pressure head of pipe 30 is opened, carry out being turned to required arbitrarily angled under the effect of reductor 2.
Adopt this structural design to invent the problem not only overcoming arbitrarily angled weld bolt on pipe and can also realize automation production in enormous quantities, saved cost, improve production efficiency, ensure that the quality of product.
Those of ordinary skill in the art will be appreciated that, above embodiment is only used to the present invention is described, and be not used as limitation of the invention, as long as in spirit of the present invention, all will drop in Claims scope of the present invention the change of the above embodiment, modification.
Claims (6)
1. the rotating mechanism for pipe and stud welding, comprise cylinder, reductor, mandrel, mandrel head, inner support rod, bindiny mechanism, four guide pillar guide sleeve mechanisms, shell and position-limit mechanisms, it is characterized in that, described reductor, mandrel, mandrel head are coaxially connected from right to left successively with inner support rod;
Described cylinder is positioned at the right side of described reductor, and described cylinder is connected with described mandrel;
The left end of described reductor is output, and the output of described reductor is connected with described mandrel by the first ring flange;
The left end of described inner support rod is connected with one end of described pipe by the second ring flange;
Described first ring flange and the second ring flange are arranged on the same axis in opposite directions;
Described bindiny mechanism is between described first ring flange and the second ring flange, comprise large cylinder and four small cylinders being distributed on cylinder outer peripheral face, the axis of described large cylinder and the axis of each described small cylinder are all horizontally disposed with, described large cylinder and four described small cylinders one-body molded, an axis hole is offered along the axis direction of this large cylinder in the middle part of described large cylinder, and a guide pillar guide sleeve mechanism installing hole is offered along the axis direction of corresponding small cylinder in the middle part of each described small cylinder;
Described large cylinder is socketed on the outside of described mandrel, mandrel head, inner support rod, four described guide pillar guide sleeve mechanisms are plugged in the guide pillar guide sleeve mechanism installing hole of four described small cylinders correspondingly, and the left and right end of each described guide pillar guide sleeve mechanism is fixedly connected with the left surface of the first ring flange with the right flank of described second ring flange correspondingly;
Described shell is horizontally disposed cylindrical shape, described casing is in the outside of described bindiny mechanism, and the left and right end of this shell contacts with the right flank of the second ring flange and the left surface of the first ring flange correspondingly, the right-hand member of described shell offers a rectangle breach;
Described position-limit mechanism is fixed on the left surface of described first ring flange, and is connected in the rectangle breach of the right-hand member of described shell.
2. a kind of rotating mechanism for pipe and stud welding according to claim 1, is characterized in that, each described guide pillar guide sleeve mechanism includes guide pillar and is socketed in the guide pin bushing on guide pillar, the axis of each described guide pillar all with the axis being parallel of described mandrel.
3. a kind of rotating mechanism for pipe and stud welding according to claim 1, it is characterized in that, the outside of described reductor is covered with a motor cover.
4. a kind of rotating mechanism for pipe and stud welding according to claim 3, it is characterized in that, the lower surface of described motor cover is fixed on a workbench.
5. a kind of rotating mechanism for pipe and stud welding according to claim 3, it is characterized in that, described cylinder is fixed on the right flank of described motor cover by a support plate.
6., according to the arbitrary described a kind of rotating mechanism for pipe and stud welding of claim 1 to 5, it is characterized in that, the external diameter of described second ring flange is less than the external diameter of described first ring flange, and the external diameter of described shell is equal with the external diameter of described second ring flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410741856.4A CN104400308A (en) | 2014-12-08 | 2014-12-08 | Rotation mechanism for welding round tube with stud |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410741856.4A CN104400308A (en) | 2014-12-08 | 2014-12-08 | Rotation mechanism for welding round tube with stud |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104400308A true CN104400308A (en) | 2015-03-11 |
Family
ID=52638007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410741856.4A Pending CN104400308A (en) | 2014-12-08 | 2014-12-08 | Rotation mechanism for welding round tube with stud |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104400308A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522315A (en) * | 2016-02-03 | 2016-04-27 | 合肥长城制冷科技有限公司 | Novel liquid accumulator welding tool rack |
| CN105598496A (en) * | 2016-03-07 | 2016-05-25 | 嘉善东顺塑料五金制品厂（普通合伙） | Multistation drilling machine |
| CN110744234A (en) * | 2019-11-09 | 2020-02-04 | 合肥集知网信息技术有限公司 | Automatic welding machine, welding tool and welding process |
| CN114433986A (en) * | 2020-11-03 | 2022-05-06 | 中国石油化工股份有限公司 | Stud welding tool applied to corrosion detection technology of pipeline electric field fingerprint method |
-
2014
- 2014-12-08 CN CN201410741856.4A patent/CN104400308A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522315A (en) * | 2016-02-03 | 2016-04-27 | 合肥长城制冷科技有限公司 | Novel liquid accumulator welding tool rack |
| CN105598496A (en) * | 2016-03-07 | 2016-05-25 | 嘉善东顺塑料五金制品厂（普通合伙） | Multistation drilling machine |
| CN110744234A (en) * | 2019-11-09 | 2020-02-04 | 合肥集知网信息技术有限公司 | Automatic welding machine, welding tool and welding process |
| CN110744234B (en) * | 2019-11-09 | 2020-06-02 | 晋城市永青矿机股份有限公司 | Automatic welding machine, welding tool and welding process |
| CN114433986A (en) * | 2020-11-03 | 2022-05-06 | 中国石油化工股份有限公司 | Stud welding tool applied to corrosion detection technology of pipeline electric field fingerprint method |
| CN114433986B (en) * | 2020-11-03 | 2023-12-19 | 中国石油化工股份有限公司 | Stud welding tool applied to pipeline electric field fingerprint method corrosion detection technology |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150311 |