CN104400303A - Welding fixture for rail wagon brake cylinder seat - Google Patents

Welding fixture for rail wagon brake cylinder seat Download PDF

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Publication number
CN104400303A
CN104400303A CN201410747243.1A CN201410747243A CN104400303A CN 104400303 A CN104400303 A CN 104400303A CN 201410747243 A CN201410747243 A CN 201410747243A CN 104400303 A CN104400303 A CN 104400303A
Authority
CN
China
Prior art keywords
plate
fixture
cylinder seat
brake cylinder
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410747243.1A
Other languages
Chinese (zh)
Inventor
李春江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QIQIHAR JINCHE INDUSTRY Co
Original Assignee
QIQIHAR JINCHE INDUSTRY Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by QIQIHAR JINCHE INDUSTRY Co filed Critical QIQIHAR JINCHE INDUSTRY Co
Priority to CN201410747243.1A priority Critical patent/CN104400303A/en
Publication of CN104400303A publication Critical patent/CN104400303A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention relates to a welding fixture for a rail wagon brake cylinder seat. The welding fixture for the rail wagon brake cylinder seat mainly solves the problems that the distance between a center hole of a hanger plate and the bottom face of a seat plate and connection plate assembly does not meet the requirement, the hanger plate is not vertical to the seat plate and connection plate assembly, and the left side of the hanger plate is mismatched with the right side of the seat plate and connection plate assembly, which easily occur when an existing brake cylinder seat is welded. The welding fixture for the rail wagon brake cylinder seat is characterized in that two sides of the upper portion of a support (1) are respectively connected with two rotation shafts (3) through bearing seats (2), a fixture bottom plate (14) is fixed between the two rotation shafts (3), a fixture stand plate (10) is fixed on the left side of the upper portion of the fixture bottom plate (14), a lateral support block (12) is fixed on the right side face of the fixture stand plate (10), a through hole is formed in the fixture stand plate (10), a positioning block (7) and a lower support block (15) are fixed on the upper portion of the fixture bottom plate (14), and a plurality of press plates (13) are connected with the edge of the fixture bottom plate (14). The welding fixture for the rail wagon brake cylinder seat is used to weld the hanger plate and the seat plate and connection plate assembly, can improve product welding accuracy, and improves qualified rate.

Description

For the welding tooling of rail wagon brake cylinder seat
Technical field
The present invention relates to a kind of mechanical field, specifically a kind of welding tooling for rail wagon brake cylinder seat.
Background technology
The power of China railways freight car braking equipment is from the pressure-air of spinning seal type brake cylinder, and checking cylinder is connected on lorry by cylinder seat assembly.Cylinder seat assembly has corresponding model according to the checking cylinder of different model again, and usual cylinder seat composition comprises 2 seat boards, 24,2 connecting plates, 23,1 boatswain chair 22 and 1 forward flange dish 21 (see figure, Fig. 2).Order front cylinder base welding process flow is as follows: (1) once welds---and seat board 24 and connecting plate 23 assembly welding, form seat board, connecting plate assembly; (2) secondary welding---boatswain chair 22 and the seat board connecting plate assembly assembly welding in (1); (3) three welding---forward flange dish 21 and seat board connecting plate assembly assembly welding, complete cylinder seat.Because workpiece is steel sheet material moulding mixture group welding piece, wherein easily there is boatswain chair centre bore and seat board connecting plate assembly bottom surface apart from undesirable, boatswain chair and seat board connecting plate assembly out of plumb with the problem such as to be dislocated in second time welding, causes that positioning precision is poor, welding quality is wayward.
Summary of the invention
In order to easily occur when overcoming the welding of existing cylinder seat of brake cylinder that boatswain chair centre bore and seat board connecting plate assembly bottom surface are apart from undesirable, boatswain chair and seat board connecting plate assembly out of plumb and the deficiency that is dislocated, the invention provides a kind of welding tooling for rail wagon brake cylinder seat, this welding tooling floor space is little, easy to operate, this frock is adopted to weld boatswain chair and seat board connecting plate assembly, Product jointing precision can be improved, improve qualification rate.
Technical scheme of the present invention is: a kind of welding tooling for rail wagon brake cylinder seat, comprise support, described frame upper both sides are fixed with bearing block respectively, bearing block is provided with rotating shaft, clamp bottom board is fixed with between two rotating shafts, described clamp bottom board upper left-hand is fixed with fixture riser, and the right flank of fixture riser is fixed with collateral bracer, and fixture riser has the through hole matched with cylinder seat boatswain chair upper portion central hole; Described clamp bottom board top is fixed with locating piece and several lower support blocks, and the edge of clamp bottom board is connected with several pressing plates.
On the upside of described clamp bottom board, the right side of back-up block has the groove being parallel to fixture riser.
Located by alignment pin between described rotating shaft and bearing block.
The present invention has following beneficial effect: owing to taking such scheme, and clamp bottom board is connected in rotating shaft, can be controlled to rotate by rotating shaft, thus the diverse location of welding cylinder seat boatswain chair and seat board connecting plate assembly, improve welding quality and production efficiency; Boatswain chair, by collateral block supports, makes its horizontal level limit, and alignment pin is through the through hole on boatswain chair and fixture riser, and its upright position is limited, thus ensures the distance of boatswain chair centre bore and seat board connecting plate assembly bottom surface; Meanwhile, seat board connecting plate assembly is positioned by locating piece, can ensure that seat board connecting plate assembly is vertical with boatswain chair, avoids the two dislocation, improves welding precision.
Accompanying drawing explanation
Fig. 1 is the front view of cylinder seat;
Fig. 2 is the left view of cylinder seat;
Fig. 3 is front view of the present invention;
Fig. 4 is left view of the present invention;
Fig. 5 is top view of the present invention.
1-support in figure, 2-bearing block, 3-rotating shaft, 4-set pin sleeve, 5-alignment pin, 6-hold-down bolt, 7-locating piece, 8-seat board connecting plate assembly, 9-stop pin, 10-fixture riser, 11-gripper shoe, the collateral bracer of 12-, 13-pressing plate, 14-clamp bottom board, 15-lower support block, 16-groove, 21-forward flange dish, 22-boatswain chair, 23-connecting plate, 24-seat board.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
By shown in Fig. 3 to Fig. 5, a kind of welding tooling for rail wagon brake cylinder seat, comprise support 1, described both sides, support 1 top are fixed with bearing block 2 respectively, and bearing block 2 is provided with rotating shaft 3, located by alignment pin 5 between rotating shaft 3 and bearing block 2, namely rotating shaft 3 and bearing block 2 all have several holes, by rotating shaft 3, make different holes corresponding, alignment pin 5 is inserted rear spacing, thus make rotating shaft 3 be in different angles.Be fixed with clamp bottom board 14 between two rotating shafts 3, when rotating shaft 3 is rotated, clamp bottom board 14 can together rotate thereupon.Described clamp bottom board 14 upper left-hand is fixed with fixture riser 10, is fixed with two gripper shoes 11, fixture riser is played to the effect of support on the left of fixture riser 10.The right flank of fixture riser 10 is fixed with two collateral bracers 12, fixture riser 10 has the through hole matched with cylinder seat boatswain chair 22 upper portion central hole, and gripper shoe 11 and back-up block 12 are in above-mentioned through hole both sides.Fixture riser 12 is also processed with the screwed hole of level, and screwed hole corresponds to the blank space of boatswain chair 22, after boatswain chair 22 is spacing by alignment pin 5, by hold-down bolt 6 and on pressing plate boatswain chair 22 is fixed on fixture riser 10.
Described clamp bottom board 14 top is fixed with locating piece 7, and locating piece 7 is for limiting the horizontal level of seat board connecting plate assembly 8.Clamp bottom board 14 is also fixed with several lower support blocks 15, and the edge of clamp bottom board 14 is connected with several pressing plates 13, seat board connecting plate assembly 8 is placed on lower support block 15, and is compressed by pressing plate 13.On the upside of described clamp bottom board 14, the right side of back-up block 12 has the groove 16 being parallel to fixture riser 10, and the position of groove 16 corresponds to boatswain chair 22 and seat board connecting plate assembly 8 connection.
When welding seat board connecting plate assembly 8 and boatswain chair 22, first seat board connecting plate assembly 8 being placed in clamp bottom board 14 and compressing with pressing plate 13, boatswain chair 22 being placed on fixture riser 10 and compressing with hold-down bolt 6, then junction is welded; Rotating shaft 3 again, turns over turnback by clamp bottom board 14, welds bottom welding seam; Turned over by clamp bottom board 14 successively and turn 90 degrees, butt welded seam welds, and workpiece unloads after splashing by finally cleaning.

Claims (3)

1. the welding tooling for rail wagon brake cylinder seat, comprise support (1), it is characterized in that: described support (1) both sides, top are fixed with bearing block (2) respectively, bearing block (2) is provided with rotating shaft (3), clamp bottom board (14) is fixed with between two rotating shafts (3), described clamp bottom board (14) upper left-hand is fixed with fixture riser (10), the right flank of fixture riser (10) is fixed with collateral bracer (12), and fixture riser (10) has the through hole matched with cylinder seat boatswain chair (22) upper portion central hole; Described clamp bottom board (14) top is fixed with locating piece (7) and several lower support blocks (15), and the edge of clamp bottom board (14) is connected with several pressing plates (13).
2. the welding tooling for rail wagon brake cylinder seat according to claim 1, is characterized in that: the right side of described clamp bottom board (14) upside back-up block (12) has the groove (16) being parallel to fixture riser (10).
3. the welding tooling for rail wagon brake cylinder seat according to claim 2, is characterized in that: located by alignment pin (5) between described rotating shaft (3) and bearing block (2).
CN201410747243.1A 2014-12-09 2014-12-09 Welding fixture for rail wagon brake cylinder seat Pending CN104400303A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410747243.1A CN104400303A (en) 2014-12-09 2014-12-09 Welding fixture for rail wagon brake cylinder seat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410747243.1A CN104400303A (en) 2014-12-09 2014-12-09 Welding fixture for rail wagon brake cylinder seat

Publications (1)

Publication Number Publication Date
CN104400303A true CN104400303A (en) 2015-03-11

Family

ID=52638002

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410747243.1A Pending CN104400303A (en) 2014-12-09 2014-12-09 Welding fixture for rail wagon brake cylinder seat

Country Status (1)

Country Link
CN (1) CN104400303A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350694A (en) * 2017-08-31 2017-11-17 中车洛阳机车有限公司 A kind of quick group of framework brake cylinder seat is to frock

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010264568A (en) * 2009-05-15 2010-11-25 Takamaru Kogyo Kk Two-axis positioner
CN201735971U (en) * 2010-08-17 2011-02-09 山西晋西压力容器有限责任公司 Support work table for assembling and welding cylinder seat of brake cylinder
CN203109523U (en) * 2013-03-22 2013-08-07 西安煤矿机械有限公司 Mining toothed rail welding mould
CN203448925U (en) * 2013-09-13 2014-02-26 齐齐哈尔市金车工业公司 Welding tool for cylinder base of brake cylinder of railway wagon
CN203448913U (en) * 2013-07-15 2014-02-26 海克力斯(上海)自动化设备有限公司 Welding tool of loader tipping hopper jar base
CN104097013A (en) * 2013-04-15 2014-10-15 龚桂良 Automatic overturning middle groove welding device
CN204277359U (en) * 2014-12-09 2015-04-22 齐齐哈尔市金车工业公司 For the welding tooling of rail wagon brake cylinder seat

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010264568A (en) * 2009-05-15 2010-11-25 Takamaru Kogyo Kk Two-axis positioner
CN201735971U (en) * 2010-08-17 2011-02-09 山西晋西压力容器有限责任公司 Support work table for assembling and welding cylinder seat of brake cylinder
CN203109523U (en) * 2013-03-22 2013-08-07 西安煤矿机械有限公司 Mining toothed rail welding mould
CN104097013A (en) * 2013-04-15 2014-10-15 龚桂良 Automatic overturning middle groove welding device
CN203448913U (en) * 2013-07-15 2014-02-26 海克力斯(上海)自动化设备有限公司 Welding tool of loader tipping hopper jar base
CN203448925U (en) * 2013-09-13 2014-02-26 齐齐哈尔市金车工业公司 Welding tool for cylinder base of brake cylinder of railway wagon
CN204277359U (en) * 2014-12-09 2015-04-22 齐齐哈尔市金车工业公司 For the welding tooling of rail wagon brake cylinder seat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350694A (en) * 2017-08-31 2017-11-17 中车洛阳机车有限公司 A kind of quick group of framework brake cylinder seat is to frock

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C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
CB02 Change of applicant information

Address after: 161002 Qigihar City, Heilongjiang province Tiefeng District vision Street No. 1

Applicant after: QIQIHAR JINCHE INDUSTRY COMPANY

Address before: 161002 Qigihar City, Heilongjiang province Tiefeng District vision Street No. 1

Applicant before: Qiqihar Jinche Industry Company

COR Change of bibliographic data
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20150311

WD01 Invention patent application deemed withdrawn after publication