CN104097013A - Automatic overturning middle groove welding device - Google Patents
Automatic overturning middle groove welding device Download PDFInfo
- Publication number
- CN104097013A CN104097013A CN201310128461.2A CN201310128461A CN104097013A CN 104097013 A CN104097013 A CN 104097013A CN 201310128461 A CN201310128461 A CN 201310128461A CN 104097013 A CN104097013 A CN 104097013A
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- China
- Prior art keywords
- intermediate channel
- bolt
- lead frame
- baffle plate
- bearing block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention belongs to the technical field of mechanical welding equipment, and particularly relates to an automatic overturning middle groove welding device for two-sided welding. The device comprises a support frame, a welding platform, a middle groove longitudinal-positioning device, a middle groove transverse-positioning device, a middle groove supporting structure and a worm gear-worm speed reducer. According to the device, a groove ledge and a groove plate are fixedly arranged on the welding platform, and can be welded only by once clamping and once disassembly in an automatic overturning way, so that the shortcoming of requirements on twice manual clamping and twice manual disassembly in the prior art is overcome, the production efficiency is greatly improved, manpower and operating time are saved, and the quality of a product is improved; the worm gear-worm speed reducer is arranged in an overturning mechanism, and has a self-locking function, so that the welding platform can stay at any angle to facilitate the welding of a worker in an overturning process; in addition, the device has the advantages of overturning stability and labor saving.
Description
Technical field
The invention belongs to mechanical technical field of welding equipment, relate in particular to a kind of automatic turning intermediate channel welder for two sides welding.
Background technology
At present, the processing capacity of scraper conveyor middle groove mainly concentrates on being connected of the manufacture of ledge and ledge and frid.Wherein, the welding of ledge and frid accounts for the more than 80% of its welding job, and the welding procedure complexity of intermediate channel, and welding job amount is large, yielding.Therefore improve welding efficiency and the weldquality of ledge and frid, the entirety that directly has influence on drag conveyor is manufactured efficiency and quality.
In prior art, ledge, frid are all manually to have welded behind one side on jig, by workman, integrally welded ledge, frid are turned over to turnback and weld again other one side, due to twice dismounting of twice clamping of needs, can cause wasting time and energy, reduce production efficiency, and owing to only having welded one side with regard to integrated overturn, and the now connection of ledge frid is also not too firm, will inevitably cause the decline of welding quality.
Summary of the invention
The deficiency that customer service prior art of the present invention exists, technical problem to be solved is to provide a kind of automatic turning intermediate channel welder.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs:
A kind of automatic turning intermediate channel welder, comprise bracing frame and jig two parts, this device also comprises that one end of intermediate channel longitudinal positioning device, intermediate channel horizontal positioning device, intermediate channel supporting construction, worm type of reduction gearing, described jig is connected with the bearing that is contained in one li of bearing block by output shaft, the other end is connected with the bearing that is contained in two li of bearing blocks by longitudinal adjusting screw(rod), and can do 0 ~ 360 ° of rotation around central shaft.
Preferably, described jig comprises lead frame minor face one, lead frame minor face two, the long limit one of lead frame, the long limit two of lead frame, joins end to end and weld together successively, on described lead frame minor face two with on the long limit two of lead frame, is welded with respectively the nut being connected with lateral adjustments screw rod and longitudinal adjusting screw(rod).
Preferably, support frame as described above comprises worm type of reduction gearing bracing frame, bearing block bracing frame one, bearing block bracing frame two, described decelerator bracing frame is connected with the base plate of turbine and worm decelerator by bolt, described bearing block bracing frame one is connected with bearing block one by bolt, described bearing block bracing frame two is connected with bearing block two by bolt, and described bearing block bracing frame one is connected with lead frame horizontal location piece by bolt.
Preferably, described longitudinal positioning device comprises width baffle plate one, width baffle plate two, longitudinal adjusting screw(rod), described width baffle plate one is connected with lead frame minor face one by bolt, and described width baffle plate two is connected with longitudinal adjusting screw(rod) by bolt.
Preferably, four ledge dog screws 19 of described width baffle plate one (8) upper installation.
Preferably, in the middle of described width baffle plate two (17), open a groove, four ledge dog screws 19 have been installed on it.
Preferably, described horizontal positioning device comprises and is no less than the length direction baffle plate of two, is no less than the intermediate channel latch segment of 4, is no less than longitudinal adjusting screw(rod) of two, described intermediate channel latch segment is connected with length direction baffle plate by bolt, described length direction baffle plate is connected with brace summer one by bolt, described longitudinal adjusting screw(rod) is connected with intermediate channel latch segment by bolt, and described longitudinal adjusting screw(rod) connects through being welded on the nut of two inner sides, the long limit of lead frame.
Preferably, described intermediate channel supporting construction is included as brace summer one, brace summer two, brace summer three, is no less than 2 frid cushion blocks, two sections of described brace summer one, brace summer two, brace summer three are connected with lead frame minor face one, lead frame minor face two respectively by bolt, and described frid cushion block is connected with brace summer three by bolt.
Preferably, the worm screw of described worm type of reduction gearing is connected with power shaft, and turbine is connected with output shaft.
In sum, the present invention compared with prior art has following beneficial effect.
1. the present invention is fixed on ledge and frid on jig, adopt the mode from upset, only need clamped one time and once dismantle and can complete welding, overcome the deficiency that needs twice clamping of workman and twice dismounting in prior art, greatly improve production efficiency, save manpower and operating time, improved the quality of product.
2. in switching mechanism of the present invention, worm type of reduction gearing has been installed, worm type of reduction gearing has the function of self-locking, jig can be rested on to any angle like this so that workman's welding has the steady labour-saving of upset advantage simultaneously in switching process.
Brief description of the drawings
Fig. 1 is the structural representation of this jig.
Fig. 2 is the partial enlarged drawing of this jig.
Cutaway view when Fig. 3 is ledge assemble welding.
In figure, 1 is worm type of reduction gearing bracing frame, 2 is power shaft, 3 is worm type of reduction gearing, 4 is output shaft, 5 is bearing block bracing frame one, 6 is bearing block one, 7 is lead frame minor face one, 8 is width baffle plate one, 9 is length direction baffle plate, 10 is intermediate channel latch segment, 11 is brace summer one, 12 is the long limit one of lead frame, 13 is lead frame minor face two, 14 is bearing block two, 15 is lateral adjustments screw rod, 16 is bearing block bracing frame two, 17 is width baffle plate two, 18 is the long limit two of lead frame, 19 is ledge dog screw, 20 is brace summer two, 21 is longitudinal adjusting screw(rod), 22 is frid cushion block, 23 is brace summer three, 24 is jig horizontal location piece, 25 is ledge, 26 is upper weld seam, 27 is lower weld seam, 28 is middle part frid.
Detailed description of the invention
As shown in Figure 1, the present invention relates to a kind of automatic turning intermediate channel welder, comprise bracing frame and jig two parts, this device also comprises that one end of intermediate channel longitudinal positioning device, intermediate channel horizontal positioning device, intermediate channel supporting construction, worm type of reduction gearing, described jig is connected with the bearing that is contained in one 6 li of bearing blocks by output shaft 4, the other end is connected with the bearing that is contained in 2 14 li of bearing blocks by lateral adjustments screw rod 15, and can do 0 ~ 360 ° of rotation around central shaft.
Jig comprises lead frame minor face 1, lead frame minor face 2 13, the long limit 1 of lead frame, the long limit 2 18 of lead frame, joins end to end and weld together successively, on described lead frame minor face 2 13 with on the long limit 2 18 of lead frame, is welded with respectively the nut being connected with lateral adjustments screw rod 15 and longitudinal adjusting screw(rod) 21.
Bracing frame comprises worm type of reduction gearing bracing frame 1, bearing block bracing frame 1, bearing block bracing frame 2 16, decelerator bracing frame 1 is connected with the base plate of turbine and worm decelerator 3 by bolt, bearing block bracing frame 1 is connected with bearing block 1 by bolt, bearing block bracing frame 2 16 is connected with bearing block 2 14 by bolt, and bearing block bracing frame 1 is connected with jig horizontal location piece 24 by bolt.
Longitudinal positioning device comprises width baffle plate 1, width baffle plate 2 17, lateral adjustments screw rod 15, and width baffle plate 1 is connected with lead frame minor face 1 by bolt, and width baffle plate 2 17 is connected with lateral adjustments screw rod 15 by bolt.
Four ledge dog screws 19 of width baffle plate one (8) upper installation.
Four ledge dog screws 19 of width baffle plate two (17) upper installations, have opened a groove therebetween.
Horizontal positioning device comprises and is no less than the length direction baffle plate 9 of two, is no less than the intermediate channel latch segment 10 of 4, is no less than longitudinal adjusting screw(rod) 21 of two, intermediate channel latch segment 10 is connected with length direction baffle plate 9 by bolt, length direction baffle plate 9 is connected with brace summer 1 by bolt, longitudinally adjusting screw(rod) 21 is connected with intermediate channel latch segment 10 by bolt, and longitudinally adjusting screw(rod) 21 connects through being welded on the nut of 2 18 inner sides, the long limit of lead frame.
Intermediate channel supporting construction is included as brace summer 1, brace summer 2 20, brace summer 3 23, is no less than 2 frid cushion blocks 22, two sections of brace summer 1, brace summer 2 20, brace summer 3 23 are connected with lead frame minor face 1, lead frame minor face 2 13 respectively by bolt, and frid cushion block 22 is connected with brace summer 3 23 by bolt.
The worm screw of worm type of reduction gearing 3 is connected with power shaft 2, and turbine is connected with output shaft 4.
When assembling: as shown in Figure 1 to Figure 3, first two ledges 25 are placed on respectively on brace summer 1 and brace summer 2 20, frid 28 is placed on frid cushion block 22, then shake lateral adjustments screw rod 15 and longitudinal adjusting screw(rod) 21, one end of frid 28 is inserted in the groove of opening in the middle of width baffle plate 2 17, be arranged on four inner sides that ledge dog screw 19 inserts respectively ledge 25 on width baffle plate 1 and width baffle plate 2 17, be arranged on length direction baffle plate 9 and be arranged on the outside that the intermediate channel latch segment 10 on longitudinal adjusting screw(rod) 21 inserts respectively ledge 25, Figure 3 shows that the cutaway view that ledge frid assembles.
While welding two upper weld seams 26: after assembling, can be by artificial welding or two weld seams 26 of automatic soldering device welding.
When upset: welded after two upper weld seams 26, artificial shake power shaft 2, output shaft 4 by worm type of reduction gearing drives jig Rotate 180 °, then release jig horizontal location piece 24 and withstand jig bottom, to ensure that jig is at horizontal level, because the effect of intermediate channel latch segment 10 and ledge dog screw 19 makes can not fall down at latter two ledge 25 of upset, and now frid 28 and two ledges 25 weld together, and can not fall down equally.
When two lower weld seams 27 of welding: after upset, can be by artificial welding or two weld seams 27 of automatic soldering device welding.
When discharging: welded after two lower weld seams 27, rotate lateral adjustments screw rod 15 and carry out discharging with longitudinal adjusting screw(rod) 21, now, because intermediate channel latch segment 10 and ledge dog screw 19 are all given ledge active force, the intermediate channel of having welded falls down under the effect from gravity.
A kind of automatic turning intermediate channel welder provided by the invention, only needs clamped one time and dismounting just can complete the welding of upper and lower two weld seams, and technique is simple, and welding quality is high, has promoted welding efficiency.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (9)
1. an automatic turning intermediate channel welder, comprise bracing frame and jig two parts, it is characterized in that, this device also comprises that one end of intermediate channel longitudinal positioning device, intermediate channel horizontal positioning device, intermediate channel supporting construction, worm type of reduction gearing, described jig is connected by output shaft (4) bearing inner with being contained in bearing block one (6), the other end is connected by lateral adjustments screw rod (15) bearing inner with being contained in bearing block two (14), and can do 0 ~ 360 ° of rotation around central shaft.
2. a kind of automatic turning intermediate channel welder according to claim 1, it is characterized in that, described jig comprises lead frame minor face one (7), lead frame minor face two (13), the long limit one (12) of lead frame, the long limit two (18) of lead frame, joins end to end and weld together successively, and described lead frame minor face two (13) is upper is welded with respectively with on the long limit two (18) of lead frame the nut being connected with lateral adjustments screw rod (15) and longitudinal adjusting screw(rod) (21).
3. a kind of automatic turning intermediate channel welder according to claim 1, it is characterized in that, support frame as described above comprises worm type of reduction gearing bracing frame (1), bearing block bracing frame one (5), bearing block bracing frame two (16), described decelerator bracing frame (1) is connected with the base plate of turbine and worm decelerator (3) by bolt, described bearing block bracing frame one (5) is connected with bearing block one (6) by bolt, described bearing block bracing frame two (16) is connected with bearing block two (14) by bolt, described bearing block bracing frame one (5) is connected with lead frame horizontal location piece (24) by bolt.
4. a kind of automatic turning intermediate channel welder according to claim 1, it is characterized in that, described longitudinal positioning device comprises width baffle plate one (8), width baffle plate two (17), lateral adjustments screw rod (15), described width baffle plate one (8) is connected with lead frame minor face one (7) by bolt, and described width baffle plate two (17) is connected with lateral adjustments screw rod (15) by bolt.
5. according to a kind of automatic turning intermediate channel welder described in claim 1 or 4, it is characterized in that upper four the ledge dog screws (19) of installing of described width baffle plate one (8).
6. according to a kind of automatic turning intermediate channel welder described in claim 1 or 4, it is characterized in that having opened a groove in the middle of described width baffle plate two (17), four ledge dog screws (19) are installed on it.
7. a kind of automatic turning intermediate channel welder according to claim 1, it is characterized in that, described horizontal positioning device comprises the length direction baffle plate (9) that is no less than two, be no less than the intermediate channel latch segment (10) of 4, be no less than longitudinal adjusting screw(rod) (21) of two, described intermediate channel latch segment (10) is connected with length direction baffle plate (9) by bolt, described length direction baffle plate (9) is connected with brace summer one (11) by bolt, described longitudinal adjusting screw(rod) (21) is connected with intermediate channel latch segment (10) by bolt, described longitudinal adjusting screw(rod) (21) connects through being welded on the nut of two (18) inner sides, the long limit of lead frame.
8. a kind of automatic turning intermediate channel welder according to claim 1, it is characterized in that, described intermediate channel supporting construction is included as brace summer one (11), brace summer two (20), brace summer three (23), is no less than 2 frid cushion blocks (22), the two ends of described brace summer one (11), brace summer two (20), brace summer three (23) are connected with lead frame minor face one (7), lead frame minor face two (13) respectively by bolt, and described frid cushion block (22) is connected with brace summer three (23) by bolt.
9. a kind of automatic turning intermediate channel welder according to claim 1, is characterized in that, the worm screw of described worm type of reduction gearing (3) is connected with power shaft (2), and turbine is connected with output shaft (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310128461.2A CN104097013A (en) | 2013-04-15 | 2013-04-15 | Automatic overturning middle groove welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310128461.2A CN104097013A (en) | 2013-04-15 | 2013-04-15 | Automatic overturning middle groove welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104097013A true CN104097013A (en) | 2014-10-15 |
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ID=51665763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310128461.2A Pending CN104097013A (en) | 2013-04-15 | 2013-04-15 | Automatic overturning middle groove welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104097013A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400303A (en) * | 2014-12-09 | 2015-03-11 | 齐齐哈尔市金车工业公司 | Welding fixture for rail wagon brake cylinder seat |
| CN104439845A (en) * | 2014-12-01 | 2015-03-25 | 齐齐哈尔市金车工业公司 | Welding tool for brake cylinder seat of wagon |
| CN104526242A (en) * | 2015-01-22 | 2015-04-22 | 安徽新瑞重工股份有限公司 | Groove-shaped bracket welding tooling |
| CN104528440A (en) * | 2014-12-25 | 2015-04-22 | 安吉县青云麻纺织厂 | Serger device |
| CN104773484A (en) * | 2015-04-07 | 2015-07-15 | 山东能源重型装备制造集团有限责任公司 | Fully automatic turning device for middle part groove welding and use method thereof |
| CN105081663A (en) * | 2015-09-11 | 2015-11-25 | 南京惠德机械有限公司 | Pneumatic turnover workbench |
| CN106964939A (en) * | 2017-05-17 | 2017-07-21 | 兖州煤业股份有限公司 | A kind of deflection machine for drag conveyor chute ledge |
| CN108312115A (en) * | 2017-12-29 | 2018-07-24 | 天长缸盖有限公司 | A kind of convertible Work fixing device of double open |
| CN109531024A (en) * | 2017-09-22 | 2019-03-29 | 上海龙钰电梯配件有限公司 | A kind of auxiliary welding equipment for escalator driving spindle |
| CN113043233A (en) * | 2019-12-27 | 2021-06-29 | 沈阳新松机器人自动化股份有限公司 | Quick turnover mechanism |
| CN113263289A (en) * | 2021-06-04 | 2021-08-17 | 中电建武汉铁塔有限公司 | Steel pipe pole cross arm welding clamping device and welding process |
-
2013
- 2013-04-15 CN CN201310128461.2A patent/CN104097013A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439845A (en) * | 2014-12-01 | 2015-03-25 | 齐齐哈尔市金车工业公司 | Welding tool for brake cylinder seat of wagon |
| CN104400303A (en) * | 2014-12-09 | 2015-03-11 | 齐齐哈尔市金车工业公司 | Welding fixture for rail wagon brake cylinder seat |
| CN104528440A (en) * | 2014-12-25 | 2015-04-22 | 安吉县青云麻纺织厂 | Serger device |
| CN104526242A (en) * | 2015-01-22 | 2015-04-22 | 安徽新瑞重工股份有限公司 | Groove-shaped bracket welding tooling |
| CN104773484A (en) * | 2015-04-07 | 2015-07-15 | 山东能源重型装备制造集团有限责任公司 | Fully automatic turning device for middle part groove welding and use method thereof |
| CN105081663A (en) * | 2015-09-11 | 2015-11-25 | 南京惠德机械有限公司 | Pneumatic turnover workbench |
| CN106964939A (en) * | 2017-05-17 | 2017-07-21 | 兖州煤业股份有限公司 | A kind of deflection machine for drag conveyor chute ledge |
| CN109531024A (en) * | 2017-09-22 | 2019-03-29 | 上海龙钰电梯配件有限公司 | A kind of auxiliary welding equipment for escalator driving spindle |
| CN108312115A (en) * | 2017-12-29 | 2018-07-24 | 天长缸盖有限公司 | A kind of convertible Work fixing device of double open |
| CN108312115B (en) * | 2017-12-29 | 2020-09-11 | 天长缸盖有限公司 | Convertible work piece fixing device is opened to two-sided |
| CN113043233A (en) * | 2019-12-27 | 2021-06-29 | 沈阳新松机器人自动化股份有限公司 | Quick turnover mechanism |
| CN113263289A (en) * | 2021-06-04 | 2021-08-17 | 中电建武汉铁塔有限公司 | Steel pipe pole cross arm welding clamping device and welding process |
| CN113263289B (en) * | 2021-06-04 | 2023-01-17 | 中电建武汉铁塔有限公司 | Steel pipe pole cross arm welding clamping device and welding process |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141015 |