CN104399715A - Tunnel type electrodeless lamp glass bulb cleaner - Google Patents

Tunnel type electrodeless lamp glass bulb cleaner Download PDF

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Publication number
CN104399715A
CN104399715A CN201410489084.XA CN201410489084A CN104399715A CN 104399715 A CN104399715 A CN 104399715A CN 201410489084 A CN201410489084 A CN 201410489084A CN 104399715 A CN104399715 A CN 104399715A
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CN
China
Prior art keywords
water
tube connector
frame
driving
deionized water
Prior art date
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Granted
Application number
CN201410489084.XA
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Chinese (zh)
Other versions
CN104399715B (en
Inventor
张艺龄
张誉脐
李伟伟
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Anhui Jing Hao Electronic Science And Technology Co Ltd
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Anhui Jing Hao Electronic Science And Technology Co Ltd
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Priority to CN201410489084.XA priority Critical patent/CN104399715B/en
Publication of CN104399715A publication Critical patent/CN104399715A/en
Application granted granted Critical
Publication of CN104399715B publication Critical patent/CN104399715B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00Details of machines or methods for cleaning hollow articles
    • B08B2209/08Details of machines or methods for cleaning containers, e.g. tanks

Abstract

The invention discloses a tunnel type electrodeless lamp glass bulb cleaner. A follow-up shaft is arranged at the front outer end of a frame; follow-up chain wheels are arranged at the left and right ends of the follow-up shaft; a driving shaft is arranged at the back end of the frame; driving chain wheels are arranged at the left and right ends of the driving shaft; a driving large gear is arranged at the left outer end of the driving shaft; a middle bracket is arranged in the middle of the frame; a motor is arranged at the back end of the middle bracket, and is provided with a motor chain wheel; a reduction gearbox is arranged at the back end of the motor chain wheel; a driving small gear is arranged at the back side of the reduction gearbox, and is engaged to the driving large gear; left and right driving chains are mounted on the left and right driving chain wheels and the left and right follow-up chain wheels; tension chain wheels are mounted at the lower sides of the driving chains; chain rails are arranged at the bottoms of the left and right driving chains; tracks are arranged in the middles of the left and right driving chains; two ends of the track plates are fixedly connected to the driving chains by connecting plates; the upper ends of the track plates are provided with four rows of bulb fixing bases in sequence; and the bulb fixing bases are provided with glass bulbs to be cleaned.

Description

Tunnel type Non-polarized lamp glass bulb cleaning machine
Technical field
The present invention relates to a kind of cleaning equipment, is specifically a kind of Non-polarized lamp glass bulb cleaning machine.
Background technology
Electrodeless bulb is before spraying fluorescence, the cleaning treatment operation of glass bulb inwall must be carried out, with the spraying effect of the definition and fluorescence that ensure glass bulb, existing bulb manufacturing enterprise, mostly scrub glass bulb one by one with hairbrush, the shortcoming existed is that the speed of scrubbing is slow, inefficiency, and the situation that brush stroke crashes through glass bulb sometimes happens occasionally.
Summary of the invention
Object of the present invention overcomes above-mentioned defect exactly, provides a kind of tunnel type Non-polarized lamp glass bulb cleaning machine, to improve work efficiency, reduces the glass bulb breakage rate scrubbed in operation.
The solution of the present invention is by frame, medium-height trestle, drive sprocket, with movable sprocket, crawler belt, motor and reduction box composition, its design feature is provided with servo axis in the front outer end of frame, the two ends, left and right of servo axis are provided with movable sprocket, the rear end of frame is provided with driving shaft, two ends, driving shaft left and right are provided with drive sprocket, the left outside end of driving shaft is provided with driving gear wheel, gear wheel and drive sprocket and driving shaft is driven to be fixed as one, servo axis is arranged on the front outer end of frame by fore bearing, driving shaft is arranged on the rear outside of frame by rear bearing, the middle part of frame is provided with medium-height trestle, the rear end of medium-height trestle is provided with motor, motor is equipped with motor sprocket, the rear end of motor sprocket is provided with reduction box, the left-external side of reduction box is provided with drive sprocket, drive sprocket and motor sprocket are equipped with driving chain, the rear side of reduction box is provided with driving pinion, driving pinion engages with driving gear wheel, left and right drive sprocket and left and right are with movable sprocket being equipped with two chain drive-belts in left and right, tightener sprocket is equipped with in the downside of chain drive-belt, the bottom of left and right chain drive-belt is provided with chain track, the middle part of left and right chain drive-belt is provided with crawler belt, crawler belt is connected to form by creeper tread, the two ends of creeper tread are fixedly connected on chain drive-belt by connecting plate, the upper end of creeper tread is provided with four row's bulb holders successively, bulb glass to be washed bulb holder is equipped with, the upper end of bulb holder is provided with bulb and fixes jump ring, the front end of medium-height trestle is provided with one group of prerinse water spray tube connector, the upper end of prerinse water spray tube connector is provided with prerinse water spout, the rear end of prerinse water spray tube connector is provided with three groups of sour water cleaning tube connectors, the upper end of sour water cleaning tube connector is provided with sour water water spout, the rear end of sour water cleaning tube connector is provided with three groups of running water cleaning tube connectors, the upper end of running water cleaning tube connector is provided with running water cleaning water spout, the rear side of running water cleaning tube connector is provided with three groups of deionized water washings tube connectors, the upper end of deionized water washings tube connector is provided with deionized water washings water spout, the rear side of deionized water washings tube connector is provided with three groups of pure deionized water washings tube connectors, the upper end of pure deionized water washings tube connector is provided with pure deionized water washings water spout, the rear side of pure deionized water washings tube connector is provided with three groups of preheating gas tubes, the upper end of preheating gas tube is provided with preheating electric heating tube, the rear side of preheating gas tube is provided with four groups dries gas tube, the upper end of drying gas tube is provided with oven dry electric heating tube, the left-external side of frame is provided with corresponding prerinse water pump successively, prerinse connecting water pipe, sour water holding vessel, sour water pump, running water water tank, water service pump, ionized water holding vessel, deionized water pump, pure ionized water holding vessel, pure ionized water water pump, the outlet pipe of prerinse water pump is connected on prerinse water spray tube connector, sour water water pump outlet pipe is connected on sour water cleaning tube connector, water service pump outlet pipe is connected on running water cleaning tube connector, the outlet pipe of deionized water pump is connected on deionized water washings tube connector, the water outlet tube connector of pure ionized water water pump is connected on pure deionized water washings tube connector, the rear end of frame is provided with blanking plate, the lower end of blanking plate is provided with blanking rack, the upper end of blanking rack is provided with cylinder, the front end of cylinder is provided with blanking bar, the rear side of blanking rack is provided with rewinding frame, the upper end of rewinding frame is provided with front conveying roller and rear conveying roller, front and back conveying roller is equipped with conveyer belt, the front upper end of frame is provided with protection face board, the front end of drying gas tube is provided with spray film cylinder, the upper end of spray film cylinder is provided with Membrane jetter, the rear side of pure deionized water pump is provided with aerator, the front end of aerator is provided with gas receiver.
During work, reduction box pinion is driven to drive gear wheel to operate by motor sprocket, chain drive-belt is driven again by drive sprocket, crawler belt and bulb to be washed running, the prerinse water spout being located at support front end first squirts infiltration to bulb inner wall, bulky grain dust and the impurity that sour water cleans envelope walls adhesion is sprayed again by sour water water spout, after the cleaning of running water cleaning water spout, residual sour water and impurity on de-ionised water glass bulb inwall is sprayed again through deionized water washings water spout, finally spray the pure ionized water of smile by pure deionized water washings water spout again and clean inwall further, allow the cleannes that glass bulb inwall reaches higher, the heating of glass bulb inwall is dried by preheating gas tube by the bulb after clean, in glass bulb, one deck pellumina is sprayed again by Membrane jetter, to protect bulb inner wall, glass bulb is dried by last drying gas tube again, bulb after oven dry enters rewinding frame through blanking plate and completes flushing operation.
Described sour water refers to the cleaning solution adding hydrogen-oxygen acid and mix together in ionized water, and the oarse-grained dust of inner wall and impurity are rinsed in its effect; Ionized water, after utilizing activated carbon to filter as filter course by water treating apparatus, makes it to purify water up to standard; The effect of spray film sprays one deck pellumina at the inwall of glass bulb, to prevent and to stop fluorescent material, binding agent and mercury material thereof, when bulb point brightness temperature raises and glass chemically reactive, corrodes bulb inner wall; The effect of aerator is blown in heating tube, and the cold wind of feeding flows through heating tube and adds thermosetting hot blast, dries bulb inner wall.
Structure of the present invention is unique, and reasonable in design, cleaning quality is good, and operating efficiency is high.
Be described in further detail below in conjunction with accompanying drawing.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is cleaning machine plan structure schematic diagram.
Detailed description of the invention
The front outer end of the frame 1 shown in Fig. 1-2 is provided with servo axis 3, the two ends, left and right of servo axis are provided with movable sprocket 4, the rear end of frame is provided with driving shaft 11, two ends, driving shaft left and right are provided with drive sprocket 10, the left outside end of driving shaft is provided with and drives gear wheel 20, gear wheel and drive sprocket and driving shaft is driven to be fixed as one, servo axis is arranged on the front outer end of frame by fore bearing, driving shaft is arranged on the rear outside of frame by rear bearing, the middle part of frame is provided with medium-height trestle 26, the rear end of medium-height trestle is provided with motor 8, motor sprocket 25 motor is equipped with, the rear end of motor sprocket is provided with reduction box 22, the left rear side of reduction box is provided with drive sprocket 23, drive sprocket and motor sprocket are equipped with driving chain 24, the rear side of reduction box is provided with driving pinion 21, driving pinion engages with driving gear wheel, left and right drive sprocket and left and right are with movable sprocket being equipped with two chain drive-belts 43 in left and right, the lower end of chain drive-belt is provided with tightener sprocket 2, the bottom of upper left and right chain drive-belt is provided with chain track 42, the middle part of left and right chain drive-belt is provided with crawler belt 6, crawler belt is connected to form by creeper tread, the two ends of creeper tread are fixedly connected on chain drive-belt by connecting plate 56, the upper end of creeper tread is provided with four row's bulb holders 9 successively, bulb glass 7 to be washed bulb holder is equipped with, the upper end of bulb holder is provided with bulb and fixes jump ring, the front end of medium-height trestle is provided with one group of prerinse water spray tube connector 40, the upper end of prerinse water spray tube connector is provided with prerinse water spout 41, the rear end of prerinse water spray tube connector is provided with three groups of sour water cleaning tube connectors 38, the upper end of sour water cleaning tube connector is provided with sour water water spout 39, the rear end of sour water cleaning tube connector is provided with three groups of running water cleaning tube connectors 36, the upper end of running water cleaning tube connector is provided with running water cleaning water spout 37, the rear side of running water cleaning tube connector is provided with three groups of deionized water washings tube connectors 34, the upper end of dried up water cleaning tube connector is provided with deionized water washings water spout 35, the rear side of deionized water washings tube connector is provided with three groups of pure deionized water washings tube connectors 32, the upper end of pure deionized water washings tube connector is provided with pure deionized water washings water spout 33, the rear side of pure deionized water washings tube connector is provided with three groups of preheating gas tubes 31, the upper end of preheating gas tube is provided with preheating electric heating tube 30, the rear side of preheating gas tube is provided with four groups dries gas tube 27, the upper end of drying gas tube is provided with dries electric heating tube 28, the left-external side of frame is provided with corresponding prerinse water pump 45 successively, prerinse connecting water pipe 47, sour water holding vessel 44, sour water pump 46, running water water tank 48, water service pump 50, ionized water holding vessel 49, deionized water pump 51, pure ionized water holding vessel 52, pure ionized water water pump 53, the outlet pipe of prerinse water pump is connected on prerinse water spray tube connector, sour water water pump outlet pipe is connected on sour water cleaning tube connector, water service pump outlet pipe is connected on running water cleaning tube connector, the outlet pipe of deionized water pump is connected on deionized water washings tube connector, the water outlet tube connector of pure ionized water water pump is connected on pure deionized water washings tube connector, the rear end of frame is provided with blanking plate 13, the lower end of blanking plate is provided with blanking rack 14, the upper end of blanking rack is provided with cylinder 19, the front end of cylinder is provided with blanking bar 12, the rear side of blanking rack is provided with rewinding frame 18, the upper end of rewinding frame is provided with front conveying roller 15, rear conveying roller 17, front and back conveying roller is equipped with conveyer belt 16, the front upper end of frame is provided with protection face board 5, the front end of drying gas tube is provided with spray film cylinder 29, the upper end of spray film cylinder is provided with Membrane jetter, the rear side of pure deionized water pump is provided with aerator 55, the front end of aerator is provided with gas receiver 54.

Claims (5)

1. a tunnel type Non-polarized lamp glass bulb cleaning machine, by frame, medium-height trestle, drive sprocket, with movable sprocket, crawler belt, motor and reduction box composition, it is characterized in that: the front outer end of described frame (1) is provided with servo axis (3), the two ends, left and right of servo axis are provided with movable sprocket (4), the rear end of frame is provided with driving shaft (11), two ends, driving shaft left and right are provided with drive sprocket (10), the left outside end of driving shaft is provided with and drives gear wheel (20), gear wheel and drive sprocket and driving shaft is driven to be fixed as one, servo axis is arranged on the front outer end of frame by fore bearing, driving shaft is arranged on the rear outside of frame by rear bearing, the middle part of frame is provided with medium-height trestle (26), the rear end of medium-height trestle is provided with motor (8), motor sprocket (25) motor is equipped with, the rear end of motor sprocket is provided with reduction box (22), the rear side of reduction box is provided with drive sprocket (23), drive sprocket and motor sprocket are equipped with driving chain (24), the front left side of reduction box is provided with driving pinion (21), driving pinion engages with driving gear wheel, left and right drive sprocket and left and right are with movable sprocket being equipped with two chain drive-belts (43) in left and right, the lower end of chain drive-belt is provided with tightener sprocket (2), the bottom of upper left and right chain drive-belt is provided with chain track (42), the middle part of left and right chain drive-belt is provided with crawler belt (6), crawler belt is connected to form by creeper tread, the two ends of creeper tread are fixedly connected on chain drive-belt by connecting plate (56), the upper end of creeper tread is provided with four row's bulb holders (9) successively, bulb glass (7) to be washed bulb holder is equipped with, the upper end of bulb holder is provided with bulb and fixes jump ring.
2. tunnel type Non-polarized lamp glass bulb cleaning machine according to claim 1, it is characterized in that: the front end of described medium-height trestle is provided with one group of prerinse water spray tube connector (40), the upper end of prerinse water spray tube connector is provided with prerinse water spout (41), the rear end of prerinse water spray tube connector is provided with three groups of sour waters cleaning tube connector (38), the upper end of sour water cleaning tube connector is provided with sour water water spout (39), the rear end of sour water cleaning tube connector is provided with three groups of running water cleaning tube connector (36), the upper end of running water cleaning tube connector is provided with running water cleaning water spout (37), the rear side of running water cleaning tube connector is provided with three groups of deionized water washings tube connectors (34), the upper end of dried up water cleaning tube connector is provided with deionized water washings water spout (35), the rear side of deionized water washings tube connector is provided with three groups of pure deionized water washings tube connectors (32), the upper end of pure deionized water washings tube connector is provided with pure deionized water washings water spout (33), the rear side of pure deionized water washings tube connector is provided with three groups of preheating gas tubes (31), the upper end of preheating gas tube is provided with preheating electric heating tube (30), the rear side of preheating gas tube is provided with four groups dries gas tube (27), the upper end of drying gas tube is provided with dries electric heating tube (28).
3. tunnel type Non-polarized lamp glass bulb cleaning machine according to claim 1, it is characterized in that: the left-external side of described frame is provided with corresponding prerinse water pump (45) successively, prerinse connecting water pipe (47), sour water holding vessel (44), sour water pump (46), running water water tank (48), water service pump (50), ionized water holding vessel (490, deionized water pump (51), pure ionized water holding vessel (52), pure ionized water water pump (53), the outlet pipe of prerinse water pump is connected on prerinse water spray tube connector, sour water water pump outlet pipe is connected on sour water cleaning tube connector, water service pump outlet pipe is connected on running water cleaning tube connector, the outlet pipe of deionized water pump is connected on deionized water washings tube connector, the water outlet tube connector of pure ionized water water pump is connected on pure deionized water washings tube connector.
4. tunnel type Non-polarized lamp glass bulb cleaning machine according to claim 1, it is characterized in that: described in, the rear end of frame is provided with blanking plate (13), the lower end of blanking plate is provided with blanking rack (14), and the upper end of blanking rack is provided with cylinder (19), and the front end of cylinder is provided with blanking bar (12), the rear side of blanking rack is provided with rewinding frame (18), the upper end of rewinding frame is provided with front conveying roller (15), and rear conveying roller (17) front and back conveying roller is equipped with conveyer belt (16).
5. tunnel type Non-polarized lamp glass bulb cleaning machine according to claim 1, it is characterized in that: the front upper end of described frame is provided with protection face board (5), the front end of drying gas tube is provided with spray film cylinder (29), the upper end of spray film cylinder is provided with Membrane jetter, the rear side of pure deionized water pump is provided with aerator (55), and the front end of aerator is provided with gas receiver (54).
CN201410489084.XA 2014-09-23 2014-09-23 Tunnel type Non-polarized lamp glass bulb cleaning machine Active CN104399715B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410489084.XA CN104399715B (en) 2014-09-23 2014-09-23 Tunnel type Non-polarized lamp glass bulb cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410489084.XA CN104399715B (en) 2014-09-23 2014-09-23 Tunnel type Non-polarized lamp glass bulb cleaning machine

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CN104399715A true CN104399715A (en) 2015-03-11
CN104399715B CN104399715B (en) 2016-04-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109500020A (en) * 2018-09-29 2019-03-22 江苏锐阳照明电器设备有限公司 A kind of device cleaning glass bulb

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200977515Y (en) * 2006-11-03 2007-11-21 湖南千山制药机械股份有限公司 Outside bottleneck synchronous cleaning ultrasonic cleaning machine
CN201010363Y (en) * 2007-02-06 2008-01-23 禤文访 Revolving workpiece cleaning device
CN201206060Y (en) * 2008-01-11 2009-03-11 禤文访 Integrated cyclically cleaning machine
KR20110119862A (en) * 2010-04-28 2011-11-03 주식회사 제팩 Apparatus for cleaning conveyor
CN204052293U (en) * 2014-09-23 2014-12-31 安徽晶皓电子科技有限公司 Tunnel type Non-polarized lamp glass bulb cleaning machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200977515Y (en) * 2006-11-03 2007-11-21 湖南千山制药机械股份有限公司 Outside bottleneck synchronous cleaning ultrasonic cleaning machine
CN201010363Y (en) * 2007-02-06 2008-01-23 禤文访 Revolving workpiece cleaning device
CN201206060Y (en) * 2008-01-11 2009-03-11 禤文访 Integrated cyclically cleaning machine
KR20110119862A (en) * 2010-04-28 2011-11-03 주식회사 제팩 Apparatus for cleaning conveyor
CN204052293U (en) * 2014-09-23 2014-12-31 安徽晶皓电子科技有限公司 Tunnel type Non-polarized lamp glass bulb cleaning machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109500020A (en) * 2018-09-29 2019-03-22 江苏锐阳照明电器设备有限公司 A kind of device cleaning glass bulb

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