CN104393713B - A kind of reproducing method of automobile starter - Google Patents

A kind of reproducing method of automobile starter Download PDF

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Publication number
CN104393713B
CN104393713B CN201410475116.0A CN201410475116A CN104393713B CN 104393713 B CN104393713 B CN 104393713B CN 201410475116 A CN201410475116 A CN 201410475116A CN 104393713 B CN104393713 B CN 104393713B
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test
remanufacturing
qualified
assembly
switch
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CN104393713A (en
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滕国平
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Cypress (changshu) Motor Co Ltd
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Cypress (changshu) Motor Co Ltd
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Abstract

The invention discloses the reproducing method of a kind of automobile starter, comprise the following steps: (1) disintegrates;(2) switch remanufactures;(3) the remanufacturing of isolator;(4) the remanufacturing of protecgulum;(5) the remanufacturing of bonnet;(6) the remanufacturing of field frame assembly;(7) the remanufacturing of rotor assembly;(8) the remanufacturing of brush holder assembly;(9) the remanufacturing of fork and handware;(10) the remanufacturing of plastic parts;(11) general assembly of starter is remanufactured.By the way, the reproducing method of automobile starter of the present invention has recovery old product, cycling and reutilization, reduction waste, reduces the advantages such as cost, and the popularizing of reproducing method at automobile starter has market prospect widely.

Description

A kind of reproducing method of automobile starter
Technical field
Design vehicle motor reproduction field of the present invention, particularly relates to the reproducing method of a kind of automobile starter.
Background technology
Automobile becomes people's vehicles that trip is indispensable at home at present, and automobile includes car, passenger vehicle, train etc., and wherein starter is the key point of automobilism.
The speed of the update of automobile is more and more faster; the damage of automobile includes the artificial damage of natural aging damage and the traffic accident collision accumulated over a long period; the automobile abandoning, scrapping caused due to automobile damage is countless; people usually can be the automobile dismounting scrapped; take off useful parts; but starter is as the core component of automobile, existing technology is also not enough to safely, effectively starter be carried out fractionation and remanufactures.
Summary of the invention
The technical problem that present invention mainly solves is to provide the reproducing method of a kind of automobile starter, automobile starter is remanufactured by the thinking decomposed by employing, detect, repair, detected again, method is novel, highly skilled, pay close attention to details, safe and reliable, economical and practical, automobile starter reproducing method universal on have market prospect widely.
For solving above-mentioned technical problem, the present invention provides the reproducing method of a kind of automobile starter, comprises the following steps:
(1) classification is disintegrated: disintegrated by assortment by old starter in batches, old starter is decomposed into switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and handware, plastic parts;
(2) switch remanufactures:
A () switch disintegrates: be field coil, switch case, securing member, spring, switch cover and dynamic/static contact assembly by switch decomposition,
Described field coil is carried out, dries, dipping lacquer processes, and carries out inductance value test, turn-to-turn short circuit test, over the ground voltage-withstand test the most respectively, and the most qualified field coil warehouse-in of above-mentioned test uses,
Described switch case is carried out, grinds, electroplating processes, is then shaped into standard size, and warehouse-in uses,
Described securing member is carried out, electroplating processes, then carries out screw thread test, and qualified securing member warehouse-in uses,
Described spring is carried out, makes annealing treatment, and is heat-treated to initial hardness, then carries out elastic force test, and qualified spring warehouse-in uses,
Switch cover is utilized as waste recovery,
Dynamic/static contact assembly is processed as waste recovery, the dynamic/static contact assembly more renewed,
B () switch assembles: above-mentioned qualified parts are assembled into new switch, the pick-up voltage of the new switch of test and release voltage, operating current and release current, the first stroke and the second stroke, and carry out fastening screw torsion test, the most qualified newly the switching of above-mentioned test can put use in storage;
(3) the remanufacturing of isolator:
C () isolator disintegrates: isolator is decomposed into isolator seat, gearhead, roller, spring and other metallic gaskets,
Described isolator seat is carried out, grinds, antirust treatment,
Described gearhead carries out track mill processed,
Described roller, spring process as waste recovery, the roller that more renews, spring,
Described spring is carried out processing, and then carries out elastic force test, and the spring of test passes carries out antirust treatment warehouse-in and uses,
Other metallic gaskets described are carried out processing, and then carry out outward appearance test, the pad that underproof pad replacing is new,
D () isolator assembles: above-mentioned qualified parts are assembled into new isolator, and after test passes, warehouse-in uses;
(4) the remanufacturing of protecgulum:
E () pulls out oil-containing copper sheathing or needle bearing is carried out, drying and processing,
F () rolling sand processes,
G () carries out outward appearance test to protecgulum, outward appearance has the protecgulum of breakage to repair, and installs new oil-containing copper sheathing or needle bearing, and test passes can put use in storage;
(5) the remanufacturing of bonnet:
Pull out oil-containing copper sheathing or needle bearing be carried out, drying and processing,
Rolling sand processes,
Bonnet is carried out outward appearance test, and outward appearance has the bonnet of breakage to repair, and spray paint (moulding) processes, and installs new oil-containing copper sheathing or needle bearing, and test passes can put use in storage;
(6) the remanufacturing of field frame assembly:
Remanufacturing of the field frame assembly of (h) magneto:
Carry out demagnetizing, clean, grind, spray paint (moulding) processes, and checks that then size, demagnetization magnetize original magnetic intensity, tests magnetic field intensity, qualified after can put use in storage,
(i) the remanufacturing of the field frame assembly of band solenoid:
The field frame assembly of band solenoid is disintegrated, field coil is taken apart from field frame assembly, after cleaning, field coil is carried out dipping lacquer process, dry, stator casing cleaned, grind, repair, process of spraying paint, qualified parts are assembled into new field frame assembly, and after test passes, warehouse-in uses;
(7) the remanufacturing of rotor assembly:
J () cleans,
Whether (k) detection diverter welds, if having sealing-off phenomenon, again spot welding, carrying out resistance test, being separated by defective work from certified products, carries out voltage-withstand test after carrying out insulation processing again,
L diverter is machined by (), then carry out experiment of beating, and test passes can put use in storage,
M bearing end dimensional measurement that () is countershaft is classified, be allowed to protecgulum, bonnet copper sheathing with the use of,
N () is dismantled enamel-covered wire for the rotor of insulation breakdown short circuit, remanufacture more thread-changing and steering gear;
(8) the remanufacturing of brush holder assembly:
O () is carried out, drying and processing,
P the intact brush holder in () surface carries out electroplating processes or antirust treatment, the brush holder of damaged surfaces as waste recovery, the brush holder more renewed,
Q the carbon brush that qualified brush holder more renews is assembled into assembly by (),
(r) test spring elastic force, qualified after can put use in storage;
(9) the remanufacturing of fork and handware:
S () is carried out, drying and processing,
(t) electroplating processes,
(u) inspection-classification,
(v) detect warehouse-in;
(10) the remanufacturing of plastic parts:
Plastic parts is all processed as waste recovery, the plastic parts more renewed;
(11) general assembly of starter is remanufactured:
W switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and handware, plastic parts that () remanufactures above-mentioned assemble,
(x) no load test: input 12V or 24V voltage tester electric current as requested, check whether there is extraordinary noise, switch are the most working properly, check that the displacement of isolator is the most correct, securing member is carried out torsional test, check whether the elasticity of screw meets the requirements
(y) load testing: electric current, the load current of input is tested;Rotating torque is checked;Measure various load curve;Input current ripple coefficient is measured, and qualified can being sent to is packed,
Z () packaging is checked and accepted: carrying out acceptance selective examination before shipment, if the substandard product number of selective examination is 0, then this batch of product is qualified, if the substandard product number of selective examination is more than 0, then the product of this batch is defective, returns step and (x) re-starts detection packaging.
In a preferred embodiment of the present invention, the voltage of the described voltage-withstand test in step (2) is 500V alternating voltage.
In a preferred embodiment of the present invention, the described dynamic/static contact assembly in step (2) includes moving contact and static contact.
In a preferred embodiment of the present invention, the certified products number percent that the described protecgulum in step (4), (5), the outward appearance of described bonnet are tested is more than 90%.
In a preferred embodiment of the present invention, the scrap number percent that the described protecgulum in step (4), (5), the outward appearance of described bonnet are tested is less than 4%.
In a preferred embodiment of the present invention, the qualified scope of beating of experiment of beating described in step (7) is for less than 0.04mm.
In a preferred embodiment of the present invention, the gap between described axle and copper sheathing in step (7) is 0.04 ~ 0.06mm.
In a preferred embodiment of the present invention, step (7) need the number percent remanufacturing rotor less than 10%.
In a preferred embodiment of the present invention, the voltage of the described voltage-withstand test in step (7) is 500V.
In a preferred embodiment of the present invention, the electromotor that the described acceptance in step (11) is spot-check as randomly drawing the most same lot number, quantity is output aggregate quantity 5% detects.
The invention has the beneficial effects as follows: the reproducing method of automobile starter of the present invention has recovery old product, cycling and reutilization, reduction waste, reduces the advantages such as cost, and the popularizing of reproducing method at automobile starter has market prospect widely.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in describing embodiment below, the required accompanying drawing used is briefly described, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings, wherein:
Fig. 1 is the schematic diagram of reproducing method one preferred embodiment of the automobile starter of the present invention.
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
The embodiment of the present invention comprises the following steps:
(1) classification is disintegrated: disintegrated by assortment by old starter in batches, old starter is decomposed into switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and handware, plastic parts;
(2) switch remanufactures:
A () switch disintegrates: be field coil, switch case, securing member, spring, switch cover and dynamic/static contact assembly by switch decomposition,
Described field coil is carried out, dries, dipping lacquer processes, and carries out inductance value test, turn-to-turn short circuit test, over the ground voltage-withstand test the most respectively, and the most qualified field coil warehouse-in of above-mentioned test uses,
Described switch case is carried out, grinds, electroplating processes, is then shaped into standard size, and warehouse-in uses,
Described securing member is carried out, electroplating processes, then carries out screw thread test, and qualified securing member warehouse-in uses,
Described spring is carried out, makes annealing treatment, and is heat-treated to initial hardness, then carries out elastic force test, and qualified spring warehouse-in uses,
Switch cover is utilized as waste recovery,
Dynamic/static contact assembly is processed as waste recovery, the dynamic/static contact assembly more renewed,
B () switch assembles: above-mentioned qualified parts are assembled into new switch, the pick-up voltage of the new switch of test and release voltage, operating current and release current, the first stroke and the second stroke, and carry out fastening screw torsion test, the most qualified newly the switching of above-mentioned test can put use in storage;
(3) the remanufacturing of isolator:
C () isolator disintegrates: isolator is decomposed into isolator seat, gearhead, roller, spring and other metallic gaskets,
Described isolator seat is carried out, grinds, antirust treatment,
Described gearhead carries out track mill processed,
Described roller, spring process as waste recovery, the roller that more renews, spring,
Described spring is carried out processing, and then carries out elastic force test, and the spring of test passes carries out antirust treatment warehouse-in and uses,
Other metallic gaskets described are carried out processing, and then carry out outward appearance test, the pad that underproof pad replacing is new,
D () isolator assembles: above-mentioned qualified parts are assembled into new isolator, and after test passes, warehouse-in uses;
(4) the remanufacturing of protecgulum:
E () pulls out oil-containing copper sheathing or needle bearing is carried out, drying and processing,
F () rolling sand processes,
G () carries out outward appearance test to protecgulum, outward appearance has the protecgulum of breakage to repair, and installs new oil-containing copper sheathing or needle bearing, and test passes can put use in storage;
(5) the remanufacturing of bonnet:
Pull out oil-containing copper sheathing or needle bearing be carried out, drying and processing,
Rolling sand processes,
Bonnet is carried out outward appearance test, and outward appearance has the bonnet of breakage to repair, and spray paint (moulding) processes, and installs new oil-containing copper sheathing or needle bearing, and test passes can put use in storage;
(6) the remanufacturing of field frame assembly:
Remanufacturing of the field frame assembly of (h) magneto:
Carry out demagnetizing, clean, grind, spray paint (moulding) processes, and checks that then size, demagnetization magnetize original magnetic intensity, tests magnetic field intensity, qualified after can put use in storage,
(i) the remanufacturing of the field frame assembly of band solenoid:
The field frame assembly of band solenoid is disintegrated, field coil is taken apart from field frame assembly, after cleaning, field coil is carried out dipping lacquer process, dry, stator casing cleaned, grind, repair, process of spraying paint, qualified parts are assembled into new field frame assembly, and after test passes, warehouse-in uses;
(7) the remanufacturing of rotor assembly:
J () cleans,
Whether (k) detection diverter welds, if having sealing-off phenomenon, again spot welding, carrying out resistance test, being separated by defective work from certified products, carries out voltage-withstand test after carrying out insulation processing again,
L diverter is machined by (), then carry out experiment of beating, and test passes can put use in storage,
M bearing end dimensional measurement that () is countershaft is classified, be allowed to protecgulum, bonnet copper sheathing with the use of,
N () is dismantled enamel-covered wire for the rotor of insulation breakdown short circuit, remanufacture more thread-changing and steering gear;
(8) the remanufacturing of brush holder assembly:
O () is carried out, drying and processing,
P the intact brush holder in () surface carries out electroplating processes or antirust treatment, the brush holder of damaged surfaces as waste recovery, the brush holder more renewed,
Q the carbon brush that qualified brush holder more renews is assembled into assembly by (),
(r) test spring elastic force, qualified after can put use in storage;
(9) the remanufacturing of fork and handware:
S () is carried out, drying and processing,
(t) electroplating processes,
(u) inspection-classification,
(v) detect warehouse-in;
(10) the remanufacturing of plastic parts:
Plastic parts is all processed as waste recovery, the plastic parts more renewed;
(11) general assembly of starter is remanufactured:
W switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and handware, plastic parts that () remanufactures above-mentioned assemble,
(x) no load test: input 12V or 24V voltage tester electric current as requested, check whether there is extraordinary noise, switch are the most working properly, check that the displacement of isolator is the most correct, securing member is carried out torsional test, check whether the elasticity of screw meets the requirements
(y) load testing: electric current, the load current of input is tested;Rotating torque is checked;Measure various load curve;Input current ripple coefficient is measured, and qualified can being sent to is packed,
Z () packaging is checked and accepted: carrying out acceptance selective examination before shipment, if the substandard product number of selective examination is 0, then this batch of product is qualified, if the substandard product number of selective examination is more than 0, then the product of this batch is defective, returns step and (x) re-starts detection packaging.
Preferably, the voltage of the described voltage-withstand test in step (2) is 500V alternating voltage.
Preferably, the described dynamic/static contact assembly in step (2) includes moving contact and static contact.
Preferably, the certified products number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is more than 90%.
Preferably, the scrap number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is less than 4%.
Preferably, the qualified scope of beating tested is beated described in step (7) for less than 0.04mm.
Preferably, the gap between described axle and the copper sheathing in step (7) is 0.04 ~ 0.06mm.
Preferably, step (7) need the number percent remanufacturing rotor less than 10%.
Preferably, the voltage of the described voltage-withstand test in step (7) is 500V.
Preferably, the described acceptance selective examination in step (11) for randomly drawing the most same lot number, quantity be that the electromotor of output aggregate quantity 5% detects.
The reproducing method of automobile starter of the present invention provides the benefit that:
One, by use decomposes, detect, repair, automobile starter is remanufactured by the thinking that detects again, method is novel, highly skilled, concern details, safe and reliable, economical and practical;
Two, by using certified products and defective work classification to remanufacture, decrease the most unnecessary step and flow process, substantially increase the efficiency of work;
Three, relative to the reproducing method of general automobile starter, the reproducing method of automobile starter here also includes the link of checking on of acceptance selective examination, once defective work occurs, return by the gross and detect again, until spot-check qualified till, substantially increase qualification rate, improve the quality of product.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the invention content to be made or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical field, the most in like manner it is included in the scope of patent protection of the present invention.

Claims (10)

1. the reproducing method of an automobile starter, it is characterised in that comprise the following steps:
(1) classification is disintegrated: disintegrated by assortment by old starter in batches, old starter is decomposed into switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and handware, plastic parts;
(2) switch remanufactures:
A () switch disintegrates: be field coil, switch case, securing member, spring, switch cover and dynamic/static contact assembly by switch decomposition,
Described field coil is carried out, dries, dipping lacquer processes, and carries out inductance value test, turn-to-turn short circuit test, over the ground voltage-withstand test the most respectively, and the most qualified field coil warehouse-in of above-mentioned test uses,
Described switch case is carried out, grinds, electroplating processes, is then shaped into standard size, and warehouse-in uses,
Described securing member is carried out, electroplating processes, then carries out screw thread test, and qualified securing member warehouse-in uses,
Described spring is carried out, makes annealing treatment, and is heat-treated to initial hardness, then carries out elastic force test, and qualified spring warehouse-in uses,
Switch cover is utilized as waste recovery,
Dynamic/static contact assembly is processed as waste recovery, the dynamic/static contact assembly more renewed,
B () switch assembles: above-mentioned qualified parts are assembled into new switch, the pick-up voltage of the new switch of test and release voltage, operating current and release current, the first stroke and the second stroke, and carry out fastening screw torsion test, the most qualified newly the switching of above-mentioned test can put use in storage;
(3) the remanufacturing of isolator:
C () isolator disintegrates: isolator is decomposed into isolator seat, gearhead, roller, spring and other metallic gaskets,
Described isolator seat is carried out, grinds, antirust treatment,
Described gearhead carries out track mill processed,
Described roller, spring process as waste recovery, the roller that more renews, spring,
Other metallic gaskets described are carried out processing, and then carry out outward appearance test, the pad that underproof pad replacing is new,
D () isolator assembles: above-mentioned qualified parts are assembled into new isolator, and after test passes, warehouse-in uses;
(4) the remanufacturing of protecgulum:
E protecgulum after pulling out oil-containing copper sheathing or needle bearing is carried out by (), drying and processing,
F () rolling sand processes,
G () carries out outward appearance test to protecgulum, outward appearance has the protecgulum of breakage to repair, and installs new oil-containing copper sheathing or needle bearing, and test passes can put use in storage;
(5) the remanufacturing of bonnet:
Bonnet after pulling out oil-containing copper sheathing or needle bearing is carried out, drying and processing,
Rolling sand processes,
Bonnet is carried out outward appearance test, and outward appearance has the bonnet of breakage to repair, and sprays paint or plastic-blasting processes, install new oil-containing copper sheathing or needle bearing, and test passes can put use in storage;
(6) the remanufacturing of field frame assembly:
Remanufacturing of the field frame assembly of (h) magneto:
Carry out demagnetizing, clean, grind, spray paint or plastic-blasting processes, check that then size, demagnetization magnetize original magnetic intensity, test magnetic field intensity, qualified after can put use in storage,
(i) the remanufacturing of the field frame assembly of band solenoid:
The field frame assembly of band solenoid is disintegrated, field coil is taken apart from field frame assembly, after cleaning, field coil is carried out dipping lacquer process, dry, stator casing cleaned, grind, repair, process of spraying paint, qualified parts are assembled into new field frame assembly, and after test passes, warehouse-in uses;
(7) the remanufacturing of rotor assembly:
J () cleans,
Whether (k) detection diverter welds, if having sealing-off phenomenon, again spot welding, carrying out resistance test, being separated by defective work from certified products, carries out voltage-withstand test after carrying out insulation processing again,
L diverter is machined by (), then carry out experiment of beating, and test passes can put use in storage,
M bearing end dimensional measurement that () is countershaft is classified, be allowed to protecgulum, bonnet copper sheathing with the use of,
N () is dismantled enamel-covered wire for the rotor of insulation breakdown short circuit, remanufacture more thread-changing and diverter;
(8) the remanufacturing of brush holder assembly:
O () is carried out, drying and processing,
P the intact brush holder in () surface carries out electroplating processes or antirust treatment, the brush holder of damaged surfaces as waste recovery, the brush holder more renewed,
Q the carbon brush that qualified brush holder more renews is assembled into assembly by (),
(r) test spring elastic force, qualified after can put use in storage;
(9) the remanufacturing of fork and handware:
S () is carried out, drying and processing,
(t) electroplating processes,
(u) inspection-classification,
(v) detect warehouse-in;
(10) the remanufacturing of plastic parts:
Plastic parts is all processed as waste recovery, the plastic parts more renewed;
(11) general assembly of starter is remanufactured:
W switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and handware, plastic parts that () remanufactures above-mentioned assemble,
(x) no load test: input 12V or 24V voltage tester electric current as requested, check whether there is extraordinary noise, switch are the most working properly, check that the displacement of isolator is the most correct, securing member is carried out torsional test, check whether the elasticity of screw meets the requirements
(y) load testing: electric current, the load current of input is tested;Rotating torque is checked;Measure various load curve;Input current ripple coefficient is measured, and qualified can being sent to is packed,
Z () packaging is checked and accepted: carrying out acceptance selective examination before shipment, if the substandard product number of selective examination is 0, then this batch of product is qualified, if the substandard product number of selective examination is more than 0, then the product of this batch is defective, returns step and (x) re-starts detection packaging.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the voltage of the described voltage-withstand test in step (2) is 500V alternating voltage.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the described dynamic/static contact assembly in step (2) includes moving contact and static contact.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the certified products number percent that the described protecgulum in step (4), (5), the outward appearance of described bonnet are tested is more than 90%.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the scrap number percent that the described protecgulum in step (4), (5), the outward appearance of described bonnet are tested is less than 4%.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the qualified scope of beating of experiment of beating described in step (7) is for less than 0.04mm.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the gap between described axle and copper sheathing in step (7) is 0.04 ~ 0.06mm.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that need the number percent remanufacturing rotor less than 10% in step (7).
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the voltage of the described voltage-withstand test in step (7) is 500V.
The reproducing method of automobile starter the most according to claim 1, it is characterised in that the starter that the described acceptance in step (11) is spot-check as randomly drawing the most same lot number, quantity is output aggregate quantity 5% detects.
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CN108539880B (en) * 2018-04-27 2020-01-17 合肥工业大学 Remanufactured permanent magnet motor based on mixed stator core and mixed rotor core
CN109982555B (en) * 2018-12-25 2020-08-11 慧镕电子系统工程股份有限公司 Process control method for remanufacturing electronic product
CN111842401A (en) * 2019-04-29 2020-10-30 山东宜修汽车传动工程技术有限公司 Remanufacturing production method of transmission
CN110311515A (en) * 2019-06-28 2019-10-08 河南沐桐环保产业有限公司 Scrap motor disassembling method

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