CN104393713A - Remanufacturing method of automobile starter - Google Patents

Remanufacturing method of automobile starter Download PDF

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Publication number
CN104393713A
CN104393713A CN201410475116.0A CN201410475116A CN104393713A CN 104393713 A CN104393713 A CN 104393713A CN 201410475116 A CN201410475116 A CN 201410475116A CN 104393713 A CN104393713 A CN 104393713A
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test
qualified
carries out
switch
assembly
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CN201410475116.0A
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CN104393713B (en
Inventor
滕国平
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Cypress (changshu) Motor Co Ltd
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Cypress (changshu) Motor Co Ltd
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Abstract

The invention discloses a remanufacturing method of an automobile starter. The method comprises the following steps: (1), disassembling; (2), remanufacturing a switch; (3), remanufacturing an isolator; (4), remanufacturing a front cover; (5), remanufacturing a rear cover; (6), remanufacturing a stator assembly; (7), remanufacturing a rotor assembly; (8), remanufacturing a brush yoke assembly; (9), remanufacturing a shift fork and hardware; (10), remanufacturing a plastic part; and (11), assembling the remanufactured starter. Through such a mode, the remanufacturing method of the automobile starter has the advantages of recovering old products, recycling and reusing, reducing waste, decreasing cost and the like, thereby having wide market prospect in popularization of the remanufacturing method of the automobile starter.

Description

A kind of reproducing method of automobile starter
Technical field
Design vehicle motor regenerative ratio field of the present invention, particularly relates to a kind of reproducing method of automobile starter.
Background technology
Current automobile becomes people's vehicles that trip is indispensable at home, and automobile comprises car, passenger vehicle, train etc., and wherein starter is the key point of automobilism.
The speed goes of the update of automobile is fast; the damage of automobile comprises the artificial damage of natural aging damage and the traffic accident collision of accumulating over a long period; the automobile abandoning, scrap caused due to automobile damage is countless; people usually can the automobile dismounting scrapped; take off useful parts; but starter is as the core component of automobile, existing technology is also not enough to safety, effectively splits starter and manufacture.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of reproducing method of automobile starter, the thinking decompose by adopting, detect, repair, detected again manufactures automobile starter again, method is novel, highly skilled, pay close attention to details, safe and reliable, economical and practical, automobile starter reproducing method universal on have market prospects widely.
For solving the problems of the technologies described above, the invention provides a kind of reproducing method of automobile starter, comprising the following steps:
(1) classification is disintegrated: disintegrated by assortment by old starter in batches, old starter is decomposed into switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and hardware, plastic parts;
(2) the manufacturing again of switch:
A () switch disintegrates: be field coil, switch case, securing member, spring, switch cover and dynamic/static contact assembly by switch decomposition,
Described field coil carries out cleaning, dry, dipping lacquer process, then carries out inductance value test, turn-to-turn short circuit test, over the ground voltage-withstand test respectively, and all qualified field coil warehouse-in of above-mentioned test uses,
Described switch case carries out cleaning, grind, electroplating processes, and be then shaped into standard size, warehouse-in uses,
Described securing member carries out cleaning, electroplating processes, then carries out screw thread test, and qualified securing member warehouse-in uses,
Described spring carries out cleaning, annealing in process, is heat-treated to initial hardness, then carries out elastic force test, and qualified spring warehouse-in uses,
Switch cover is utilized as waste recovery,
Using dynamic/static contact assembly as waste recovery process, the dynamic/static contact assembly more renewed,
B () switch is assembled: above-mentioned qualified parts are assembled into new switch, test pick-up voltage and release voltage, attract current and release current, the first stroke and second stroke of new switch, and carrying out holding screw torsional test, all qualified new switch of above-mentioned test can put use in storage;
(3) the manufacturing again of isolator:
C () isolator disintegrates: isolator is decomposed into isolator seat, gearhead, roller, spring and other metallic gaskets,
Described isolator seat carries out cleaning, grind, antirust treatment,
Described gearhead carries out track mill processing process,
Described roller, spring as waste recovery process, the roller more renewed, spring,
Described spring carries out clean, then carries out elastic force test, and the spring of test passes carries out antirust treatment warehouse-in and uses,
Other metallic gaskets described carry out clean, then carry out outward appearance test, the pad that underproof pad replacing is new,
D () isolator is assembled: above-mentioned qualified parts are assembled into new isolator, and after test passes, warehouse-in uses;
(4) the manufacturing again of protecgulum:
E () pulls out that oil-containing copper sheathing or needle bearing carry out cleaning, drying and processing,
F () rolls sand process,
G () carries out outward appearance test to protecgulum, outward appearance has damaged protecgulum to repair, and install new oil-containing copper sheathing or needle bearing, test passes can put use in storage;
(5) the manufacturing again of bonnet:
Pull out that oil-containing copper sheathing or needle bearing carry out cleaning, drying and processing,
Roll sand process,
Carry out outward appearance test to bonnet, outward appearance has damaged bonnet to repair, (moulding) process of spraying paint, and install new oil-containing copper sheathing or needle bearing, test passes can put use in storage;
(6) the manufacturing again of field frame assembly:
Manufacturing again of the field frame assembly of (h) magneto:
Carry out demagnetizing, clean, grind, (moulding) process of spraying paint, check size, then demagnetization magnetizes original magnetic intensity, and test magnetic field intensity, can put use in storage after qualified,
(i) manufacturing again of the field frame assembly with solenoid:
The field frame assembly of band solenoid is disintegrated, field coil is taken apart from field frame assembly, after cleaning, dipping lacquer process is carried out to field coil, dry, stator casing cleaned, grinds, repair, process of spraying paint, qualified parts are assembled into new field frame assembly, and after test passes, warehouse-in uses;
(7) the manufacturing again of rotor assembly:
J () cleans,
K whether () is detected commutator and is welded, if there is sealing-off phenomenon, spot welding again, carries out resistance test, separated by defective item from qualified product, carries out voltage-withstand test again after carrying out insulation processing,
L () machines commutator, then carry out experiment of beating, and test passes can put use in storage,
M () bearing end dimensional measurement to axle is classified, make it with the copper sheathing of protecgulum, bonnet with the use of,
N () to be dismantled enamelled wire for the rotor of insulation breakdown short circuit, again manufacture more thread-changing and steering gear;
(8) the manufacturing again of brush holder assembly:
O () carries out cleaning, drying and processing,
(p) surface intact brush holder carry out electroplating processes or antirust treatment, the brush holder of damaged surfaces as waste recovery, the brush holder more renewed,
Q the carbon brush that qualified brush holder more renews is assembled into assembly by (),
R the elastic force of () test spring, can put use in storage after qualified;
(9) the manufacturing again of fork and hardware:
S () carries out cleaning, drying and processing,
(t) electroplating processes,
(u) inspection-classification,
(v) detect warehouse-in;
(10) the manufacturing again of plastic parts:
Using plastic parts all as waste recovery process, the plastic parts more renewed;
(11) general assembly of starter is manufactured again:
W switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and hardware that () manufactures above-mentioned again, plastic parts are assembled,
(x) no load test: input 12V or 24V voltage tester electric current as requested, check whether that whether extraordinary noise, switch be working properly, checked that whether the displacement of isolator is correct, torsional test is carried out to securing member, check whether the elasticity of screw meets the requirements
(y) load testing: the electric current inputted, load current are tested; Rotating torque is checked; Measure various load curve; Input current ripple coefficient is measured, and qualifiedly can be sent to packaging,
Z () is packed and is checked and accepted: carry out acceptance selective examination before shipment, if the substandard product number of selective examination is 0, then this batch of product is qualified, if the substandard product number of selective examination is greater than 0, then the product of this batch is defective, returns step and (x) re-starts detection packaging.
In a preferred embodiment of the present invention, the voltage of the described voltage-withstand test in step (2) is 500V alternating voltage.
In a preferred embodiment of the present invention, the described dynamic/static contact assembly in step (2) comprises moving contact and fixed contact.
In a preferred embodiment of the present invention, the qualified product number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is greater than 90%.
In a preferred embodiment of the present invention, the scrap number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is less than 4%.
In a preferred embodiment of the present invention, the qualified scope of beating of experiment of beating described in step (7) is for being less than 0.04mm.
In a preferred embodiment of the present invention, the described axle in step (7) and the gap between copper sheathing are 0.04 ~ 0.06mm.
In a preferred embodiment of the present invention, in step (7), the number percent again manufacturing rotor is needed to be less than 10%.
In a preferred embodiment of the present invention, the voltage of the described voltage-withstand test in step (7) is 500V.
In a preferred embodiment of the present invention, the described acceptance selective examination in step (11) detects for the engine randomly drawing same lot number on the same day, quantity is output aggregate quantity 5%.
The invention has the beneficial effects as follows: the reproducing method of automobile starter of the present invention has advantages such as reclaiming old product, cycling and reutilization, reduction wastes, reduce costs, has market prospects widely the popularizing of reproducing method of automobile starter.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the schematic diagram of reproducing method one preferred embodiment of automobile starter of the present invention.
Embodiment
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
The embodiment of the present invention comprises the following steps:
(1) classification is disintegrated: disintegrated by assortment by old starter in batches, old starter is decomposed into switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and hardware, plastic parts;
(2) the manufacturing again of switch:
A () switch disintegrates: be field coil, switch case, securing member, spring, switch cover and dynamic/static contact assembly by switch decomposition,
Described field coil carries out cleaning, dry, dipping lacquer process, then carries out inductance value test, turn-to-turn short circuit test, over the ground voltage-withstand test respectively, and all qualified field coil warehouse-in of above-mentioned test uses,
Described switch case carries out cleaning, grind, electroplating processes, and be then shaped into standard size, warehouse-in uses,
Described securing member carries out cleaning, electroplating processes, then carries out screw thread test, and qualified securing member warehouse-in uses,
Described spring carries out cleaning, annealing in process, is heat-treated to initial hardness, then carries out elastic force test, and qualified spring warehouse-in uses,
Switch cover is utilized as waste recovery,
Using dynamic/static contact assembly as waste recovery process, the dynamic/static contact assembly more renewed,
B () switch is assembled: above-mentioned qualified parts are assembled into new switch, test pick-up voltage and release voltage, attract current and release current, the first stroke and second stroke of new switch, and carrying out holding screw torsional test, all qualified new switch of above-mentioned test can put use in storage;
(3) the manufacturing again of isolator:
C () isolator disintegrates: isolator is decomposed into isolator seat, gearhead, roller, spring and other metallic gaskets,
Described isolator seat carries out cleaning, grind, antirust treatment,
Described gearhead carries out track mill processing process,
Described roller, spring as waste recovery process, the roller more renewed, spring,
Described spring carries out clean, then carries out elastic force test, and the spring of test passes carries out antirust treatment warehouse-in and uses,
Other metallic gaskets described carry out clean, then carry out outward appearance test, the pad that underproof pad replacing is new,
D () isolator is assembled: above-mentioned qualified parts are assembled into new isolator, and after test passes, warehouse-in uses;
(4) the manufacturing again of protecgulum:
E () pulls out that oil-containing copper sheathing or needle bearing carry out cleaning, drying and processing,
F () rolls sand process,
G () carries out outward appearance test to protecgulum, outward appearance has damaged protecgulum to repair, and install new oil-containing copper sheathing or needle bearing, test passes can put use in storage;
(5) the manufacturing again of bonnet:
Pull out that oil-containing copper sheathing or needle bearing carry out cleaning, drying and processing,
Roll sand process,
Carry out outward appearance test to bonnet, outward appearance has damaged bonnet to repair, (moulding) process of spraying paint, and install new oil-containing copper sheathing or needle bearing, test passes can put use in storage;
(6) the manufacturing again of field frame assembly:
Manufacturing again of the field frame assembly of (h) magneto:
Carry out demagnetizing, clean, grind, (moulding) process of spraying paint, check size, then demagnetization magnetizes original magnetic intensity, and test magnetic field intensity, can put use in storage after qualified,
(i) manufacturing again of the field frame assembly with solenoid:
The field frame assembly of band solenoid is disintegrated, field coil is taken apart from field frame assembly, after cleaning, dipping lacquer process is carried out to field coil, dry, stator casing cleaned, grinds, repair, process of spraying paint, qualified parts are assembled into new field frame assembly, and after test passes, warehouse-in uses;
(7) the manufacturing again of rotor assembly:
J () cleans,
K whether () is detected commutator and is welded, if there is sealing-off phenomenon, spot welding again, carries out resistance test, separated by defective item from qualified product, carries out voltage-withstand test again after carrying out insulation processing,
L () machines commutator, then carry out experiment of beating, and test passes can put use in storage,
M () bearing end dimensional measurement to axle is classified, make it with the copper sheathing of protecgulum, bonnet with the use of,
N () to be dismantled enamelled wire for the rotor of insulation breakdown short circuit, again manufacture more thread-changing and steering gear;
(8) the manufacturing again of brush holder assembly:
O () carries out cleaning, drying and processing,
(p) surface intact brush holder carry out electroplating processes or antirust treatment, the brush holder of damaged surfaces as waste recovery, the brush holder more renewed,
Q the carbon brush that qualified brush holder more renews is assembled into assembly by (),
R the elastic force of () test spring, can put use in storage after qualified;
(9) the manufacturing again of fork and hardware:
S () carries out cleaning, drying and processing,
(t) electroplating processes,
(u) inspection-classification,
(v) detect warehouse-in;
(10) the manufacturing again of plastic parts:
Using plastic parts all as waste recovery process, the plastic parts more renewed;
(11) general assembly of starter is manufactured again:
W switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and hardware that () manufactures above-mentioned again, plastic parts are assembled,
(x) no load test: input 12V or 24V voltage tester electric current as requested, check whether that whether extraordinary noise, switch be working properly, checked that whether the displacement of isolator is correct, torsional test is carried out to securing member, check whether the elasticity of screw meets the requirements
(y) load testing: the electric current inputted, load current are tested; Rotating torque is checked; Measure various load curve; Input current ripple coefficient is measured, and qualifiedly can be sent to packaging,
Z () is packed and is checked and accepted: carry out acceptance selective examination before shipment, if the substandard product number of selective examination is 0, then this batch of product is qualified, if the substandard product number of selective examination is greater than 0, then the product of this batch is defective, returns step and (x) re-starts detection packaging.
Preferably, the voltage of the described voltage-withstand test in step (2) is 500V alternating voltage.
Preferably, the described dynamic/static contact assembly in step (2) comprises moving contact and fixed contact.
Preferably, the qualified product number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is greater than 90%.
Preferably, the scrap number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is less than 4%.
Preferably, beat described in step (7) experiment qualified scope of beating for being less than 0.04mm.
Preferably, the described axle in step (7) and the gap between copper sheathing are 0.04 ~ 0.06mm.
Preferably, the number percent again manufacturing rotor is needed to be less than 10% in step (7).
Preferably, the voltage of the described voltage-withstand test in step (7) is 500V.
Preferably, the described acceptance selective examination in step (11) detects for the engine randomly drawing same lot number on the same day, quantity is output aggregate quantity 5%.
The beneficial effect of the reproducing method of automobile starter of the present invention is:
One, decomposing by adopting, detecting, repair, the thinking that detects again manufactures automobile starter again, method is novel, highly skilled, concern details, safe and reliable, economical and practical;
Two, by adopting qualified product and defective item classification to manufacture again, decreasing step unnecessary in a large number and flow process, substantially increasing the efficiency of work;
Three, relative to the reproducing method of general automobile starter, the reproducing method of automobile starter here also comprises the link of checking on of acceptance selective examination, once there is defective item, return by the gross and detect again, until spot-check qualified till, substantially increase qualification rate, improve the quality of product.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.

Claims (10)

1. a reproducing method for automobile starter, is characterized in that, comprises the following steps:
(1) classification is disintegrated: disintegrated by assortment by old starter in batches, old starter is decomposed into switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and hardware, plastic parts;
(2) the manufacturing again of switch:
A () switch disintegrates: be field coil, switch case, securing member, spring, switch cover and dynamic/static contact assembly by switch decomposition,
Described field coil carries out cleaning, dry, dipping lacquer process, then carries out inductance value test, turn-to-turn short circuit test, over the ground voltage-withstand test respectively, and all qualified field coil warehouse-in of above-mentioned test uses,
Described switch case carries out cleaning, grind, electroplating processes, and be then shaped into standard size, warehouse-in uses,
Described securing member carries out cleaning, electroplating processes, then carries out screw thread test, and qualified securing member warehouse-in uses,
Described spring carries out cleaning, annealing in process, is heat-treated to initial hardness, then carries out elastic force test, and qualified spring warehouse-in uses,
Switch cover is utilized as waste recovery,
Using dynamic/static contact assembly as waste recovery process, the dynamic/static contact assembly more renewed,
B () switch is assembled: above-mentioned qualified parts are assembled into new switch, test pick-up voltage and release voltage, attract current and release current, the first stroke and second stroke of new switch, and carrying out holding screw torsional test, all qualified new switch of above-mentioned test can put use in storage;
(3) the manufacturing again of isolator:
C () isolator disintegrates: isolator is decomposed into isolator seat, gearhead, roller, spring and other metallic gaskets,
Described isolator seat carries out cleaning, grind, antirust treatment,
Described gearhead carries out track mill processing process,
Described roller, spring as waste recovery process, the roller more renewed, spring,
Other metallic gaskets described carry out clean, then carry out outward appearance test, the pad that underproof pad replacing is new,
D () isolator is assembled: above-mentioned qualified parts are assembled into new isolator, and after test passes, warehouse-in uses;
(4) the manufacturing again of protecgulum:
E () pulls out that oil-containing copper sheathing or needle bearing carry out cleaning, drying and processing,
F () rolls sand process,
G () carries out outward appearance test to protecgulum, outward appearance has damaged protecgulum to repair, and install new oil-containing copper sheathing or needle bearing, test passes can put use in storage;
(5) the manufacturing again of bonnet:
Pull out that oil-containing copper sheathing or needle bearing carry out cleaning, drying and processing,
Roll sand process,
Carry out outward appearance test to bonnet, outward appearance has damaged bonnet to repair, (moulding) process of spraying paint, and install new oil-containing copper sheathing or needle bearing, test passes can put use in storage;
(6) the manufacturing again of field frame assembly:
Manufacturing again of the field frame assembly of (h) magneto:
Carry out demagnetizing, clean, grind, (moulding) process of spraying paint, check size, then demagnetization magnetizes original magnetic intensity, and test magnetic field intensity, can put use in storage after qualified,
(i) manufacturing again of the field frame assembly with solenoid:
The field frame assembly of band solenoid is disintegrated, field coil is taken apart from field frame assembly, after cleaning, dipping lacquer process is carried out to field coil, dry, stator casing cleaned, grinds, repair, process of spraying paint, qualified parts are assembled into new field frame assembly, and after test passes, warehouse-in uses;
(7) the manufacturing again of rotor assembly:
J () cleans,
K whether () is detected commutator and is welded, if there is sealing-off phenomenon, spot welding again, carries out resistance test, separated by defective item from qualified product, carries out voltage-withstand test again after carrying out insulation processing,
L () machines commutator, then carry out experiment of beating, and test passes can put use in storage,
M () bearing end dimensional measurement to axle is classified, make it with the copper sheathing of protecgulum, bonnet with the use of,
N () to be dismantled enamelled wire for the rotor of insulation breakdown short circuit, again manufacture more thread-changing and steering gear;
(8) the manufacturing again of brush holder assembly:
O () carries out cleaning, drying and processing,
(p) surface intact brush holder carry out electroplating processes or antirust treatment, the brush holder of damaged surfaces as waste recovery, the brush holder more renewed,
Q the carbon brush that qualified brush holder more renews is assembled into assembly by (),
R the elastic force of () test spring, can put use in storage after qualified;
(9) the manufacturing again of fork and hardware:
S () carries out cleaning, drying and processing,
(t) electroplating processes,
(u) inspection-classification,
(v) detect warehouse-in;
(10) the manufacturing again of plastic parts:
Using plastic parts all as waste recovery process, the plastic parts more renewed;
(11) general assembly of starter is manufactured again:
W switch, isolator, protecgulum, bonnet, field frame assembly, rotor assembly, brush holder assembly, shift fork and hardware that () manufactures above-mentioned again, plastic parts are assembled,
(x) no load test: input 12V or 24V voltage tester electric current as requested, check whether that whether extraordinary noise, switch be working properly, checked that whether the displacement of isolator is correct, torsional test is carried out to securing member, check whether the elasticity of screw meets the requirements
(y) load testing: the electric current inputted, load current are tested; Rotating torque is checked; Measure various load curve; Input current ripple coefficient is measured, and qualifiedly can be sent to packaging,
Z () is packed and is checked and accepted: carry out acceptance selective examination before shipment, if the substandard product number of selective examination is 0, then this batch of product is qualified, if the substandard product number of selective examination is greater than 0, then the product of this batch is defective, returns step and (x) re-starts detection packaging.
2. the reproducing method of automobile starter according to claim 1, is characterized in that, the voltage of the described voltage-withstand test in step (2) is 500V alternating voltage.
3. the reproducing method of automobile starter according to claim 1, is characterized in that, the described dynamic/static contact assembly in step (2) comprises moving contact and fixed contact.
4. the reproducing method of automobile starter according to claim 1, is characterized in that, the qualified product number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is greater than 90%.
5. the reproducing method of automobile starter according to claim 1, is characterized in that, the scrap number percent of the outward appearance test of the described protecgulum in step (4), (5), described bonnet is less than 4%.
6. the reproducing method of automobile starter according to claim 1, is characterized in that, the qualified scope of beating of experiment of beating described in step (7) is for being less than 0.04mm.
7. the reproducing method of automobile starter according to claim 1, is characterized in that, the described axle in step (7) and the gap between copper sheathing are 0.04 ~ 0.06mm.
8. the reproducing method of automobile starter according to claim 1, is characterized in that, needs the number percent again manufacturing rotor to be less than 10% in step (7).
9. the reproducing method of automobile starter according to claim 1, is characterized in that, the voltage of the described voltage-withstand test in step (7) is 500V.
10. the reproducing method of automobile starter according to claim 1, is characterized in that, the described acceptance selective examination in step (11) detects for the engine randomly drawing same lot number on the same day, quantity is output aggregate quantity 5%.
CN201410475116.0A 2014-09-17 2014-09-17 A kind of reproducing method of automobile starter Active CN104393713B (en)

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CN110311515A (en) * 2019-06-28 2019-10-08 河南沐桐环保产业有限公司 Scrap motor disassembling method
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CN110311515A (en) * 2019-06-28 2019-10-08 河南沐桐环保产业有限公司 Scrap motor disassembling method

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