CN104392027B - A kind of parametric modeling method of turbo blade turbulence columns - Google Patents
A kind of parametric modeling method of turbo blade turbulence columns Download PDFInfo
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Abstract
本发明提出一种涡轮叶片扰流柱的参数化造型方法,通过连接叶身内型后缘圆心得到子午线,采用双管道法生成叶身内型中弧线和中弧面,在中弧面上确定扰流柱起始点,通过起始点作垂直于Z轴的基准面,找到基准面与子午线的交点,进而沿子午线以给定距离将交点移动给定次数,得到一列沿子午线的点,分别过点做垂直于Z轴的基准面,得到基准面与中弧面的交线集,将上述所有的交点沿各交线以弧长L移动一次,得到第一列扰流柱圆心,将第一列扰流柱圆心沿各交线以弧长L’移动N次,就得到了一组在分布中弧面上的扰流柱圆心。该方法中每组扰流柱圆心以等弧长等间距的方式分布在中弧面上,使其在叶身型面上的位置分布更均匀,更好地强化了叶身内部的扰流散热。
The present invention proposes a parametric modeling method for turbine blade turbulence columns. The meridian is obtained by connecting the center of the trailing edge of the inner shape of the airfoil, and the middle arc and the middle arc surface of the inner shape of the airfoil are generated by a double-pipeline method, and the disturbance is determined on the middle arc surface. The starting point of the stream column, through the starting point, make a datum plane perpendicular to the Z axis, find the intersection point of the datum plane and the meridian, and then move the intersection point a given number of times along the meridian at a given distance to obtain a list of points along the meridian, and do the points respectively The datum plane perpendicular to the Z-axis obtains the set of intersection lines between the datum plane and the mid-arc surface, and moves all the above-mentioned intersection points along each intersection line with an arc length L to obtain the center of the first row of spoiler columns. The center of the flow column moves N times along each intersection line with the arc length L', and a set of center of the spoiler column on the arc surface of the distribution is obtained. In this method, the centers of each group of spoiler columns are distributed on the mid-arc surface with equal arc lengths and equal intervals, so that the position distribution on the airfoil surface is more uniform, and the turbulence and heat dissipation inside the airfoil are better strengthened. .
Description
技术领域technical field
本发明涉及涡轮叶片扰流柱参数化造型设计领域。The invention relates to the field of parametric modeling design of a spoiler column of a turbine blade.
背景技术Background technique
航空发动机叶片是航空发动机的关键部件,具有结构复杂、品种多、数量大、对发动机性能影响大、设计制造周期长等特点。叶片的设计、制造技术水平对提高航空发动机性能、缩短研制周期和降低成本起着重要的作用。Aeroengine blades are the key components of aeroengines, which have the characteristics of complex structure, many varieties, large quantities, great influence on engine performance, and long design and manufacturing cycle. Blade design and manufacturing technology level play an important role in improving the performance of aero-engines, shortening the development cycle and reducing costs.
国内相关人员针对航空发动机叶片造型方法进行了广泛而深入研究,并且初步实现了涡轮叶片参数化设计方法。但现有的叶片造型系统主要集中于提供对于叶片叶身型面的造型功能和叶身截面线的设计功能上,对带有冷却系统的叶片的内型特征如扰流柱、纵向肋、横向肋等造型技术的研究还不是很多,这已不能满足现今越来越复杂的叶片设计的需要。Relevant domestic personnel have carried out extensive and in-depth research on the modeling method of aero-engine blades, and initially realized the parametric design method of turbine blades. However, the existing blade modeling system mainly focuses on providing the modeling function of the blade airfoil profile and the design function of the blade airfoil section line. There are not many researches on ribs and other modeling technologies, which can no longer meet the needs of today's increasingly complex blade designs.
叶身内部具有复杂的内腔以助于散热和冷却。内腔包括扰流柱、纵向肋、横向肋等结构。叶身内腔的复杂结构都以凹凸相反的方式体现到了叶身内型上,所以内型部分的结构非常复杂。它是内型型面分别和扰流柱,横向肋和纵向肋这几部分做布尔减运算后的结果。扰流柱,横向肋和纵向肋结构的设计和造型是一个很繁琐的过程,提炼出它们的参数化信息将大大提高它们的设计效率,缩短设计周期,现有的高端CAD造型软件已成为这个设计生产流程的核心。现存叶片参数化造型系统中,扰流柱特征模型的建立,是对基本特征圆柱和阵列特征等进行封装,通过建立扰流柱设计规则,提取出设计参数如圆柱直径,几何参数如阵列方式等而实现的。The inside of the airfoil has a complex cavity to help heat dissipation and cooling. The inner cavity includes spoiler columns, longitudinal ribs, transverse ribs and other structures. The complex structure of the inner cavity of the blade body is reflected in the inner shape of the blade body in the opposite way of concave and convex, so the structure of the inner shape part is very complicated. It is the result of the Boolean subtraction of the inner surface and the spoiler column, transverse rib and longitudinal rib. The design and modeling of spoiler columns, transverse ribs and longitudinal rib structures is a very cumbersome process. Extracting their parametric information will greatly improve their design efficiency and shorten the design cycle. The existing high-end CAD modeling software has become the Design the heart of your production process. In the existing blade parametric modeling system, the establishment of the spoiler column feature model is to encapsulate the basic feature cylinder and array features, etc. By establishing the spoiler column design rules, the design parameters such as cylinder diameter and geometric parameters such as array mode are extracted. and achieved.
传统的扰流柱在内型上的分布方式有如下三种:There are three ways to distribute traditional spoiler columns on the inner shape as follows:
扰流柱的圆心坐标由数据文件给出;The coordinates of the center of the spoiler column are given by the data file;
扰流柱的圆心坐标的分布是矩形阵列;The distribution of the center coordinates of the spoiler column is a rectangular array;
扰流柱的圆心坐标的分布是复杂阵列;The distribution of the center coordinates of the spoiler column is a complex array;
上述扰流柱都是以某种阵列方式在与叶身内型中弧面附近平面平行的基准面上生成的,当基准面上的扰流柱中心投影到叶身型面上时,会导致叶身型面上扰流柱中心的分布非常不均匀,不利于叶片的扰流散热。The above-mentioned spoiler columns are all generated in a certain array on the reference plane parallel to the plane near the mid-arc surface of the blade body. When the center of the spoiler column on the reference plane is projected onto the blade body profile, it will cause the The distribution of the center of the spoiler column on the body surface is very uneven, which is not conducive to the spoiler heat dissipation of the blades.
发明内容Contents of the invention
本发明的目的是针对现有技术中扰流柱圆心坐标生成位置不精确的问题,以CAD造型软件作为平台,提出一种叶片扰流柱参数化造型的新方法。通过连接叶身内型后缘圆心得到子午线,采用双管道法生成叶身内型中弧线,进而得到中弧面,在中弧面上确定扰流柱起始点,通过起始点作垂直于Z轴的基准面,找到基准面与子午线的交点,进而沿子午线以给定距离将交点移动给定次数,得到一列沿子午线的点,分别过点做垂直于Z轴的基准面,得到基准面与中弧面的交线集,将上述所有的交点沿各交线以弧长L移动一次,得到第一列扰流柱圆心,将第一列扰流柱圆心沿各交线以弧长L’移动N次,就得到了一组在分布中弧面上的扰流柱圆心。这种叶片扰流柱参数化造型的新方法中,每组扰流柱圆心以等弧长等间距的方式分布在中弧面上,使其在叶身型面上的位置分布更均匀,更好地强化了叶身内部的扰流散热。The purpose of the present invention is to solve the problem of inaccurate position generation of spoiler column center coordinates in the prior art, and to propose a new method for parametric modeling of blade spoiler column by using CAD modeling software as a platform. The meridian is obtained by connecting the center of the inner trailing edge of the blade body, and the middle arc of the inner shape of the blade body is generated by the double pipeline method, and then the middle arc surface is obtained. Datum plane, find the intersection point of the datum plane and the meridian, and then move the intersection point for a given number of times along the meridian at a given distance to obtain a list of points along the meridian, and make a datum plane perpendicular to the Z-axis through the points respectively to obtain the datum plane and the middle arc For the intersection line set of the surface, move all the above-mentioned intersection points once along each intersection line with an arc length L to obtain the center of the first row of spoiler columns, and move the center of the first row of spoiler columns along each intersection line with an arc length L' to move N times, a group of spoiler column centers on the arc surface of the distribution is obtained. In this new method of parametric modeling of blade spoiler columns, the centers of each group of spoiler columns are distributed on the mid-arc surface with equal arc lengths and equal intervals, so that the position distribution on the airfoil surface is more uniform and more accurate. The turbulence and heat dissipation inside the blade body are well strengthened.
本发明的技术方案为:Technical scheme of the present invention is:
所述一种涡轮叶片扰流柱的参数化造型方法,其特征在于:包括以下步骤:The parametric modeling method of a turbine blade spoiler column is characterized in that it comprises the following steps:
步骤1:通过连接叶身内型后缘圆心得到子午线;Step 1: Obtain the meridian by connecting the center of the trailing edge of the inner shape of the blade body;
步骤2:采用双管道法生成叶身内型中弧线,由叶身内型中弧线得到叶身内型中弧面;Step 2: Use the double pipeline method to generate the inner arc of the blade body, and obtain the inner arc of the blade body from the inner arc of the blade body;
步骤3:在中弧面上选取扰流柱起始点,使扰流柱生成的方向沿着积叠轴正向;Step 3: Select the starting point of the spoiler column on the mid-arc surface, so that the direction of the spoiler column is along the positive direction of the stacking axis;
步骤4:确定扰流柱圆心坐标分布位置,其中一组扰流柱圆心坐标采用以下步骤确定:Step 4: Determine the distribution position of the spoiler column center coordinates, and a set of spoiler column center coordinates are determined by the following steps:
步骤4.1:过步骤3得到的扰流柱起始点作垂直于叶片坐标系Z轴的基准面,得到垂直于叶片坐标系Z轴的基准面与子午线的交点P1;Step 4.1: The starting point of the spoiler column obtained in step 3 is used as the datum plane perpendicular to the Z-axis of the blade coordinate system to obtain the intersection point P1 of the datum plane perpendicular to the Z-axis of the blade coordinate system and the meridian;
步骤4.2:将交点P1沿子午线按照给定的距离D1移动N1次,得到沿子午线的一列点集Gp1;Step 4.2: Move the intersection point P1 along the meridian by a given distance D1 N1 times to obtain a list of point sets Gp1 along the meridian;
步骤4.3:过步骤4.2得到的点集Gp1中的每一点分别做垂直于积叠轴的基准面,得到各点所对应垂直于积叠轴的基准面与中弧面的交线;Step 4.3: Each point in the point set Gp1 obtained in step 4.2 is respectively set as a datum plane perpendicular to the stacking axis, and the intersection line between the datum plane perpendicular to the stacking axis and the mid-arc surface corresponding to each point is obtained;
步骤4.4:将点集Gp1中的每一点沿各自对应的交线按照给定的弧长L1移动一次,得到第一组第一列分布在中弧面上的扰流柱圆心;Step 4.4: Move each point in the point set Gp1 once along the corresponding intersection line according to the given arc length L1, and obtain the center of the spoiler column of the first group and the first column distributed on the mid-arc surface;
步骤4.5:将第一组第一列分布在中弧面上的扰流柱圆心沿各自对应的交线按照给定的弧长L1’移动若干次,得到在中弧面上分布的第一组所有扰流柱圆心;Step 4.5: Move the center of the first group of spoiler columns distributed on the mid-arc surface several times along their respective intersection lines according to the given arc length L1' to obtain the first group distributed on the mid-arc surface Center of all spoiler columns;
步骤5:将中弧面上生成的每组扰流柱圆心沿扰流柱中心线往远离叶身的方向移动相等的距离,得到扰流柱体生成时的圆心坐标;由扰流柱体生成时的圆心坐标和扰流柱的直径、方向、柱体拉伸高度得到每组扰流柱。Step 5: Move the center of each set of spoiler columns generated on the mid-arc surface to an equal distance along the centerline of the spoiler columns away from the blade body to obtain the center coordinates of the spoiler columns when they are generated; generated by the spoiler columns The coordinates of the center of the circle at the time and the diameter, direction, and stretched height of the spoiler columns are used to obtain each group of spoiler columns.
进一步的优选方案,所述一种涡轮叶片扰流柱的参数化造型方法,其特征在于:第k组扰流柱圆心坐标确定过程为:A further preferred solution, the parametric modeling method of the spoiler column of the turbine blade, is characterized in that: the process of determining the center coordinates of the kth set of spoiler column is:
步骤a:将交点P(k-1)沿子午线按照设定距离移动一次,得到交点P(k);Step a: Move the intersection point P(k-1) once along the meridian according to the set distance to obtain the intersection point P(k);
步骤b:将交点P(k)沿子午线按照给定的距离D(k)移动N(k)次,得到沿子午线的一列点集Gp(k);Step b: Move the intersection point P(k) along the meridian according to a given distance D(k) N(k) times to obtain a list of point sets Gp(k) along the meridian;
步骤c:过步骤b得到的点集Gp(k)中的每一点分别做垂直于积叠轴的基准面,得到各点所对应垂直于积叠轴的基准面与中弧面的交线;Step c: each point in the point set Gp(k) obtained by step b is respectively made as a datum plane perpendicular to the stacking axis, and the intersection line between the datum plane perpendicular to the stacking axis and the mid-arc surface corresponding to each point is obtained;
步骤d:将点集Gp(k)中的每一点沿各自对应的交线按照给定的弧长L(k)移动一次,得到第k组第一列分布在中弧面上的扰流柱圆心;Step d: Move each point in the point set Gp(k) once along the corresponding intersection line according to the given arc length L(k), and obtain the first column of the kth group of spoilers distributed on the mid-arc surface center of circle
步骤e:将第k组第一列分布在中弧面上的扰流柱圆心沿各自对应的交线按照给定的弧长L(k)’移动若干次,得到在中弧面上分布的第k组所有扰流柱圆心。Step e: Move the center of the spoiler columns distributed on the mid-arc surface in the first column of the k-th group several times along the corresponding intersection lines according to the given arc length L(k)' to obtain the distribution on the mid-arc surface Center of all spoiler columns in group k.
有益效果Beneficial effect
本发明的有益效果是,这种叶片扰流柱参数化造型的新方法中,每组扰流柱圆心以等弧长等间距的方式分布在中弧面上,使其在叶身型面上的位置分布更均匀,满足了企业需求,克服了现有技术的不足,提高了设计效率和质量,并且有很高的灵活性,而且本方法对三维软件的平台没有限制,可以运用此方法于多种软件平台,具有良好的通用性。The beneficial effect of the present invention is that in the new method of parametric modeling of the blade spoiler columns, the centers of each set of spoiler columns are distributed on the mid-arc surface in a manner of equal arc length and equal interval, so that they are on the airfoil profile surface. The position distribution of the method is more uniform, which meets the needs of the enterprise, overcomes the shortcomings of the existing technology, improves the design efficiency and quality, and has high flexibility, and this method has no restrictions on the platform of the 3D software. This method can be used in A variety of software platforms, with good versatility.
附图说明Description of drawings
图1是叶身内型和子午线示意图。Figure 1 is a schematic diagram of the inner shape and meridian of the blade body.
图中,1-叶身内型;2-连接叶身内型后缘圆心得到的子午线。In the figure, 1-the inner shape of the blade body; 2-the meridian obtained by connecting the center of the trailing edge of the inner shape of the blade body.
图2是叶身内型中弧面示意图。Fig. 2 is a schematic diagram of the arc surface of the inner shape of the blade body.
图中,3-中弧线;4-中弧面。In the figure, 3-medium arc; 4-medium arc.
图3是起始点示意图。Figure 3 is a schematic diagram of the starting point.
图中,5-起始点。In the figure, 5-starting point.
图4是叶身内型中弧面与基准面的交线示意图。Fig. 4 is a schematic diagram of the intersection line between the arc surface and the reference plane in the inner shape of the airfoil.
图中,6-基准面;7-交线。In the figure, 6- datum plane; 7- intersection line.
图5是两组扰流柱圆心在中弧面上的分布示意图。Fig. 5 is a schematic diagram of the distribution of the centers of two sets of spoiler columns on the arc surface.
图中,8-第一组第一列的第一个扰流柱圆心;9-第二组第一列的第一个扰流柱圆心。In the figure, 8-the center of the first spoiler column in the first column of the first group; 9-the center of the first spoiler column in the first column of the second group.
图6是在叶身内型后缘位置生成的扰流柱示意图。Fig. 6 is a schematic diagram of the spoiler column generated at the position of the trailing edge of the blade airfoil.
图7是与扰流柱做布尔差后的叶身内型示意图。Fig. 7 is a schematic diagram of the inner shape of the airfoil after Boolean difference with the spoiler column.
图8是叶身内型与叶身外形布尔差后的结果示意图。Fig. 8 is a schematic diagram of the result of the Boolean difference between the inner shape of the airfoil and the outer shape of the airfoil.
具体实施方式detailed description
下面结合具体实施例描述本发明:Describe the present invention below in conjunction with specific embodiment:
本实施例以某叶片扰流柱参数化造型设计过程为例,CAD软件设计环境为UGNX7.5软件。This embodiment takes the parametric modeling design process of a spoiler column of a certain blade as an example, and the CAD software design environment is UGNX7.5 software.
在UG NX7.5软件中导入叶身内型后,采用以下步骤:After importing the inner shape of the blade body in UG NX7.5 software, take the following steps:
步骤1:找到叶身内型后缘截面线圆心,通过连接叶身内型后缘圆心得到子午线,如图1。Step 1: Find the center of the section line of the inner profile trailing edge of the blade body, and obtain the meridian by connecting the center of the inner profile trailing edge of the blade body, as shown in Figure 1.
步骤2:采用双管道法生成叶身内型中弧线,由叶身内型中弧线得到叶身内型中弧面,如图2。Step 2: Use the double pipeline method to generate the inner arc of the blade body, and obtain the inner arc of the blade body from the inner arc of the blade body, as shown in Figure 2.
步骤3:在中弧面上选取扰流柱起始点,起始点的选取必须使得扰流柱生成的方向沿着积叠轴正向,起始点决定了扰流柱距发动机中心平面的起始高度,如图3。Step 3: Select the starting point of the spoiler column on the mid-arc surface. The selection of the starting point must make the generation direction of the spoiler column positive along the stacking axis. The starting point determines the initial height of the spoiler column from the center plane of the engine. , as shown in Figure 3.
步骤4:扰流柱设计参数(扰流柱中心轴线的方向和直径)确定后,就要确定其几何参数,即在中弧面上扰流柱圆心的分布位置(本实施例中有两组扰流柱):Step 4: After the spoiler column design parameters (direction and diameter of the spoiler column central axis) are determined, its geometric parameters will be determined, that is, the distribution positions of the spoiler column centers on the mid-arc surface (there are two groups in this embodiment) spoiler):
步骤4.1:过步骤3得到的扰流柱起始点作垂直于叶片坐标系Z轴的基准面,得到垂直于叶片坐标系Z轴的基准面与子午线的交点P1;Step 4.1: The starting point of the spoiler column obtained in step 3 is used as the datum plane perpendicular to the Z-axis of the blade coordinate system to obtain the intersection point P1 of the datum plane perpendicular to the Z-axis of the blade coordinate system and the meridian;
步骤4.2:将交点P1沿子午线按照给定的距离D1移动N1次,得到沿子午线的一列点集Gp1;本例中N1=8;Step 4.2: Move the intersection point P1 along the meridian by a given distance D1 N1 times to obtain a list of point sets Gp1 along the meridian; N1=8 in this example;
步骤4.3:过步骤4.2得到的点集Gp1中的每一点分别做垂直于积叠轴的基准面,得到各点所对应垂直于积叠轴的基准面与中弧面的交线,如图4;Step 4.3: For each point in the point set Gp1 obtained in step 4.2, make a datum plane perpendicular to the stacking axis, and obtain the intersection line between the datum plane perpendicular to the stacking axis and the mid-arc surface corresponding to each point, as shown in Figure 4 ;
步骤4.4:将点集Gp1中的每一点沿各自对应的交线按照给定的弧长L1移动一次,得到第一组第一列分布在中弧面上的扰流柱圆心;Step 4.4: Move each point in the point set Gp1 once along the corresponding intersection line according to the given arc length L1, and obtain the center of the spoiler column of the first group and the first column distributed on the mid-arc surface;
步骤4.5:将第一组第一列分布在中弧面上的扰流柱圆心沿各自对应的交线按照给定的弧长L1’移动2次,得到在中弧面上分布的第一组所有扰流柱圆心;Step 4.5: Move the center of the spoiler columns distributed on the mid-arc surface of the first group and the first column twice along the respective intersection lines according to the given arc length L1' to obtain the first group distributed on the mid-arc surface Center of all spoiler columns;
步骤4.6:将交点P1沿子午线按照D1/2的距离移动一次,得到交点P2;Step 4.6: Move the intersection point P1 once along the meridian according to the distance of D1/2 to obtain the intersection point P2;
步骤4.7:将交点P2沿子午线按照给定的距离D2移动N2次,得到沿子午线的另一列点集Gp2;本实施例中D1=D2,N1=N2;Step 4.7: Move the intersection point P2 along the meridian by a given distance D2 N2 times to obtain another point set Gp2 along the meridian; D1=D2, N1=N2 in this embodiment;
步骤4.8:过步骤4.7得到的点集Gp2中的每一点分别做垂直于积叠轴的基准面,得到各点所对应垂直于积叠轴的基准面与中弧面的交线;Step 4.8: Each point in the point set Gp2 obtained in step 4.7 is respectively set as a datum plane perpendicular to the stacking axis, and the intersection line between the datum plane perpendicular to the stacking axis and the mid-arc surface corresponding to each point is obtained;
步骤4.9:将点集Gp2中的每一点沿各自对应的交线按照给定的弧长L2移动一次,得到第二组第一列分布在中弧面上的扰流柱圆心;本实施例中,L2=2*L1;Step 4.9: Move each point in the point set Gp2 once along the corresponding intersection line according to the given arc length L2, and obtain the center of the spoiler column in the first column of the second group distributed on the middle arc surface; in this embodiment , L2=2*L1;
步骤4.10:将第二组第一列分布在中弧面上的扰流柱圆心沿各自对应的交线按照给定的弧长L2’移动2次,得到在中弧面上分布的第二组所有扰流柱圆心;本实施例中L2’=L1’。Step 4.10: Move the center of the spoiler columns distributed on the mid-arc surface in the first column of the second group twice along the respective intersection lines according to the given arc length L2' to obtain the second group distributed on the mid-arc surface Center of all spoiler columns; L2'=L1' in this embodiment.
如图5所示是两组扰流柱圆心在中弧面上的分布。As shown in Figure 5, the distribution of the centers of the two sets of spoiler columns on the arc surface.
步骤5:将中弧面上生成的每组扰流柱圆心沿扰流柱中心线往远离叶身的方向移动相等的距离,得到扰流柱体生成时的圆心坐标;由扰流柱体生成时的圆心坐标和扰流柱的直径、方向、柱体拉伸高度得到每组扰流柱。扰流柱的生成是以组为单位进行的,每组扰流柱的方向和直径可以不同。如图6是叶身内型后缘部分生成的扰流柱体;图7是与扰流柱体做布尔差后的叶身内型;图8叶身外型与叶身内型布尔差后的结果。Step 5: Move the center of each set of spoiler columns generated on the mid-arc surface to an equal distance along the centerline of the spoiler columns away from the blade body to obtain the center coordinates of the spoiler columns when they are generated; generated by the spoiler columns The coordinates of the center of the circle at the time and the diameter, direction, and stretched height of the spoiler columns are used to obtain each group of spoiler columns. The generation of spoiler columns is carried out in groups, and the direction and diameter of each group of spoiler columns can be different. Figure 6 shows the spoiler column generated by the trailing edge of the inner shape of the blade; Figure 7 shows the inner shape of the blade body after Boolean difference with the spoiler cylinder; Figure 8 is the result of the Boolean difference between the outer shape of the blade body and the inner shape of the blade body.
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