CN104385957A - Manufacturing method of seat framework - Google Patents
Manufacturing method of seat framework Download PDFInfo
- Publication number
- CN104385957A CN104385957A CN201410657172.6A CN201410657172A CN104385957A CN 104385957 A CN104385957 A CN 104385957A CN 201410657172 A CN201410657172 A CN 201410657172A CN 104385957 A CN104385957 A CN 104385957A
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- China
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- shape
- shape framework
- back board
- framework
- reinforced rib
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/68—Seat frames
Abstract
The invention discloses a manufacturing method of a seat framework. The seat framework comprises an n-shaped frame which is integrally formed by a thermoplastic composite material, wherein reinforcing ribs are arranged on the inner side of the n-shaped frame; a backrest plate is connected to the inner sides, from the middles to the bottoms, of two side frames of the n-shaped frame, and is made of a woven fiber and PP (Polypropylene) pre-impregnated sheet or a horizontal continuous fiber yarn and PP pre-impregnated sheet. The structure of the seat backrest framework is improved and optimized, force bearing points can be uniformly dispersed, the force bearing time can be prolonged, and the maximum impact strength is greatly reduced. The overall force bearing situation is obviously improved. A finite element analysis result accords with an interurban coach safety standard. The thickness of the backrest plate is decreased, materials are saved, the cost is reduced, the seat framework is safe, reliable and long in service life, and the comfort of a human body is improved.
Description
Technical field
The present invention relates to seating art field, particularly the seat of the vehicle and the backrest frames of office chair such as a kind of automobile, train, aircraft.Backrest frames and cushion frame.
Background technology
Conventional car seats majority is metallic framework and outsourcing composition, and metal backrest frames exists the problems such as the large and complex process of difficulty of processing, and the electroplating technology in anti-corrosion treatment pollutes the environment; And weight is large, manufacturing cost is high, awaits upgrade of material and regenerate.Common plastics seat or common plastics skeleton seat intensity difference, easily damage, there is security hidden trouble, should not use as the seat of the vehicle such as high-speed car, train, aircraft.
The impact dynamics of automobile chair frame carrying mainly affects by the factor such as body weight and the speed of a motor vehicle, to the obvious city motor bus of speed limit (general speed is no more than 70 kilometers/hour), common plastics seat, the monolithic seat comprising blowing (injection moulding) just can meet operating needs.Such as, but for the car that the speed of a motor vehicle is higher, long-distance bus or train, moving velocity can more than 70 kilometers/hour.The monolithic seat of common plastics seat or common plastics skeleton can not meet the safety requirements of long-distance bus or train chair.In prior art, publication number is that patent document discloses of CN101708699A and CN201951307U uses the automobile chair frame made of thermoplastic composite, the contents such as a kind of skeleton structure, reinforced rib and skeleton material are disclosed in this two patent documentation, its objective is and improve skeletal support intensity, its structure arranges cellular and cross-like reinforced rib in skeleton " n " shape groove, utilize the feature of the easy demoulding of " n " shape groove, combined honeycomb and cross-like reinforced rib improve the intensity of " n " shape groove.Its deficiency is complex structure, and planform is single, and bulk strength is not enough, stressed unreasonable, solves backrest frames problem of preventing stressed instantaneously very well.Publication number be CN102717740A patent documentation for above-mentioned two patent documentations in use Problems existing improve.This invention technical matters to be solved is the automobile chair frame providing a kind of lateral cross section thinner thickness for the thicker problem of the lateral cross section thickness existing for existing plastic seat skeleton.The structure of this invention is by integrally moulded, this skeleton has the intermediate transverse girder in the middle part of the both sides of shell and the connected with outer casing extended along its circumference and the base cross members bottom connected with outer casing both sides, it is characterized in that, the inner side between top to the bottom of described shell both sides is provided with reinforcing member.This patent documentation is provided with opening for the side of its " n " shape groove, strengthening part is set up at opening part, when cushion frame is subject to impacting, opening makes the reinforced rib in groove not only be under pressure with regard to the power of being opened, and under tension, not only but also set up strengthening part at opening part lose the problem of cellular skeletal support advantage, provide a kind of additional project for above-mentioned two patents.The document does not solve very well and improves frame strength and problem of preventing stressed instantaneously on the whole.In fact, this plastic seat, when withstanding shocks, owing to being subject to pressure and outside does not stress backward inside framework, causes the uneven or bird caging of both sides frame stressing, damage.In addition, when human body back is exerted pressure backward, the priority acting point on skeleton is different.Plastic seat holds damageable major cause, and to be that human body impacts the instantaneous load that produces large, and make the upper and lower discontinuity of two body side frames, often a certain stress point will bear maximum instant impact.After above several respects reason superposition, plastic frame is done a lot of damage.Because of stressed inside framework and outside does not stress, form the distortion power to two body side frames, it is very short to impact time moment, and impact dynamics reaches maxim very soon, can easily exceed the bearing load of plastic seat, makes it impaired, reduction of service life.CN102717740A patent address only subproblem.And excessive for the uneven bird caging dynamics that causes of bearing up-down force, make cushion frame hold damageable problem, corresponding solution and enlightenment are not provided.In addition, in this patent documentation, strengthening part is not owing to being integrally formed with skeleton grooves, and for preventing, sipes opening effect is still limited, and the program makes structure become complicated, increases cost.
Do not provide in prior art and solve plastics backrest frames because of the scheme of the excessive and easy impaired problem of moment bearing load or enlightenment, the scheme yet not providing plastics backrest frames to cause bird caging dynamics problems of too because bearing up-down force is uneven or technology enlightenment.
Summary of the invention
The present invention is directed to existing plastic seat backrest frames because moment bearing load is excessive and existence causes bird caging dynamics excessive because bearing up-down force is uneven, make the problems such as cushion frame easily damages.The cushion frame that a kind of structure simple strength is high is provided, and can the cushion frame of uniform decomposition backrest frames local pressure and back board combines, human body impulsive force is dispersed on two body side frames.In order to solve the problem, the invention provides following technical scheme:
1, a cushion frame, comprises n shape framework, and the cross-sectional plane that it is characterized in that n shape framework is " U " shape or " V " shape or " H " shape or " king " shape or trapezoidal; In " U " shape of n shape framework or " V " shape or " H " shape or " king " shape or dovetail groove, be provided with reinforced rib.
2, it is characterized in that being provided with back board on n shape framework, back board is positioned at middle part or the bottom of n shape framework;
Or, it is characterized in that being provided with the back board be made up of highly elastic material or Web materials on n shape framework;
Or, it is characterized in that being provided with the back board be made up alone or in combination of metal, plastics, synthetic material on n shape framework;
Or, it is characterized in that being provided with on n shape framework and be made up of braided fiber+PP sheet material, or be made up of horizontal continuous fiber yarn+PP sheet material, or to be made up of establishment fiber+nylon sheet material, or the back board be made up of horizontal continuous fiber yarn+nylon sheet material.
3, it is characterized in that described back board is provided with cellular latticed or wavy or rhombus back board reinforced rib; Or described back board is provided with cellular latticed or wavy or rhombus back board reinforced rib, and back board reinforced rib is located on rear side of back board; Or the interior outer rim of the transverse ends connecting framework of described back board, namely the transverse ends of back board all has with the interior outer rim of skeleton and is connected.
4, it is characterized in that the reinforced rib in described n shape framework is wavy grid-like cellular or the step-like or stud shape of cross-like; Or, described n shape framework is also provided with the local strengthening muscle of reply instant impact.
5, it is characterized in that being provided with handrail at n shape framework upper; Or be provided with the handrail with n shape framework same material at n shape framework upper, handrail is connected with n shape framework, in one-piece type; Or, it is characterized in that the assembly opening position be provided with on the top of n shape framework for connecting handrail.
6, it is characterized in that described back board is connected with n shape framework, in one-piece type; Or described back board is processed separately, together with n shape frame assembled.
7, it is characterized in that described assembling comprises bolt connection or hook connects or bondage connects perforation connection.
8, it is characterized in that the connection of described hook refers to inside n shape framework and back board two ends arrange hook and hook eye respectively, the hook eye on back board is connected with the hook on n shape framework; Described bondage connection is depended on backboard two ends and is arranged eyelet, is connected by back board by rope with n shape framework; Described perforation connects and refers to arrange convex stake and eyelet respectively with back board two ends inside n shape framework, and the eyelet on back board is connected with the convex stake on n shape framework.
9, it is characterized in that described n shape framework bottom is provided with bottom girder; Or, it is characterized in that described n shape framework bottom is provided with the bottom girder with n shape framework same material; Or it is characterized in that described n shape framework bottom is provided with the bottom girder with n shape framework same material, bottom girder and n shape framework are one-piece type.
10, it is characterized in that n shape base of frame is provided with connecting bore, connecting bore is used for the connection of cushion frame and vehicle body.
11, a manufacture method for cushion frame, is characterized in that cushion frame being processed into n shape framework, and the cross-sectional plane of n shape framework is " U " shape or " V " shape or " H " shape or " king " shape or trapezoidal; In " U " shape of n shape framework or " V " shape or " H " shape or " king " shape or dovetail groove, be provided with reinforced rib.
Or establish back board on n shape framework, back board is positioned at middle part or the bottom of n shape framework;
Or, n shape framework establishes the back board be made up of highly elastic material or Web materials;
Or, n shape framework establishes the back board be made up alone or in combination of metal, plastics, synthetic material;
Or, n shape framework is established and is made up of braided fiber+PP sheet material, or to be made up of horizontal continuous fiber yarn+PP sheet material, or be made up of establishment fiber+nylon sheet material, or the back board be made up of horizontal continuous fiber yarn+nylon sheet material.
Or, it is characterized in that on back board, be provided with cellular latticed or wavy or rhombus back board reinforced rib; Or described back board is provided with cellular latticed or wavy or rhombus back board reinforced rib, and back board reinforced rib is located on rear side of back board; Or the interior outer rim of the transverse ends connecting framework of described back board, namely the transverse ends of back board all has with the interior outer rim of skeleton and is connected.
Or, it is characterized in that the reinforced rib in described n shape framework is wavy grid-like cellular or the step-like or stud shape of cross-like; Or, described n shape framework is also provided with the local strengthening muscle of reply instant impact.
Or, it is characterized in that being provided with handrail at n shape framework upper; Or be provided with the handrail with n shape framework same material at n shape framework upper, handrail is connected with n shape framework, in one-piece type; Or, it is characterized in that the assembly opening position be provided with on the top of n shape framework for connecting handrail.
Or, it is characterized in that described back board is connected with n shape framework, in one-piece type; Or described back board is processed separately, together with n shape frame assembled.
Or, it is characterized in that described assembling is with bolts or hook connects or bondage connects perforation connection.
Or it is characterized in that described hook is connected to inside n shape framework and back board two ends arrange hook and hook eye respectively, the hook eye on back board is connected with the hook on n shape framework; Described bondage connection is depended on backboard two ends and is arranged eyelet, is connected by back board by rope with n shape framework; Described perforation connects and refers to arrange convex stake and eyelet respectively with back board two ends inside n shape framework, and the eyelet on back board is connected with the convex stake on n shape framework.
Or, it is characterized in that described n shape framework bottom is provided with bottom girder; Or, it is characterized in that described n shape framework bottom is provided with the bottom girder with n shape framework same material; Or it is characterized in that described n shape framework bottom is provided with the bottom girder with n shape framework same material, bottom girder and n shape framework are one-piece type.
Or it is characterized in that n shape base of frame establishes connecting bore, connecting bore is used for the connection of cushion frame and vehicle body.
Or, a kind of manufacture method of cushion frame, it is characterized in that comprising the steps: that the material making back board is baked to softening by (1), the material making back board comprises establishment fiber+PP sheet material or establishment fiber+nylon sheet material or horizontal continuous fiber yarn+PP sheet material or horizontal continuous fiber yarn+nylon sheet material; (2) be layed in the mould of n shape framework; (3) matched moulds, by back board injection mo(u)lding together with n shape framework;
Or, a kind of manufacture method of cushion frame, it is characterized in that comprising the steps: that establishment fiber+PP sheet material or establishment fiber+nylon sheet material or horizontal continuous fiber yarn+PP sheet material or horizontal continuous fiber yarn+nylon sheet material are baked to softening, as the material making back board by (1); (2) be layed in the mould of n shape framework, (3) add the material of n shape framework, and (4) are compressing together;
Or a kind of manufacture method of cushion frame, is characterized in that back board adopts elastomeric material or Web materials to make separately separately, is arranged on n shape framework;
Or, a kind of manufacture method of cushion frame, it is characterized in that making cross-sectional plane for " U " shape or " V " shape or " H " shape or " king " shape or trapezoidal n shape framework, in " U " shape of n shape framework or " V " shape or " H " shape or " king " shape or trapezoidal or rectangular channel, step-like wavy cellular or the grid-like or stud shape reinforced rib of cross-like is set.
N shape framework adopts thermoplastic composite to make; Or n shape framework adopts thermoplastic composite to make a bodily form; Or, adopt thermoplastic long fiber composites to make; Described thermoplastic long fiber composites is: PP or nylon+fiber; Described fiber is glass fibre or carbon fiber or aramid fiber or natural plant fibre.
Described cushion frame is used for automotive seat, the especially seat of high-speed car.
Be connected with back board in the inner side of middle part to the bottom of two side frames of n shape framework, this back board adopts establishment fiber+PP or adopts horizontal continuous fiber yarn+PP preliminary-dip piece.Back board has certain elasticity, can play buffering, absorb and the effect of disperses impact forces, thus extend the load time, impulsive force be passed to gradually both sides frame overall, significantly reduces most HI high impact dynamics, guarantees the safety of n shape framework.Adopt establishment fiber+PP due to back board or adopt horizontal continuous fiber yarn+PP preliminary-dip piece, when ensureing sufficient intensity, back board can accomplish thinner degree, and the thickness of back board can be 0.2 ~ 2.0 mm, and back board is in the arcuate structure with both sides frames match.
The wall thickness of n shape framework is 4 ~ 8mm, and the thickness of reinforced rib is 3 ~ 5mm.The reinforced rib being positioned at n shape framework is cross-like (zig-zag) reinforced rib, or is wavy reinforced rib, or is grid-like reinforced rib, or is cellular reinforced rib, or is step-like reinforced rib.The stull of n shape framework upper is provided with the assembly opening position for connecting handrail.Stull can material identical with cushion frame and one-body molded (can realize accurate location, avoid the shortcoming of metal solder precision deficiency in the past).Can there be metal sheet described assembly opening position, or adopts establishment fiber+PP or adopt horizontal continuous fiber yarn+PP preliminary-dip piece.Also can set up reinforced rib inside assembly opening position, this reinforced rib is cellular, latticed or wavy.Described n shape framework underside is connected with bottom girder, and bottom girder plays booster action or connection function, and bottom girder can be integrally formed with n shape framework.The bottom of described n shape framework is provided with connecting bore, and connecting bore can be used for cushion frame and the connection with vehicle body.Other equipment of skeleton bottom or attaching parts are also connected with skeleton by bolt.Axle sleeve can be set with in connecting bore.Back board also can adopt elastomeric material or Web materials to make, and is connected on cushion frame; Described elastomeric material or Web materials can by metal or/and plastics be or/and synthetic material is made.
Described cushion frame is used for automotive seat.
Beneficial effect of the present invention: the structure and material of the present invention to seat back-rest framework improves and optimize.The present invention bears human body by means of back board and impacts, and its plank frame can dispersed stress point.Back board sheet material both sides are fixedly connected on frame, have certain elasticity, can play buffering, absorb and the effect of disperses impact forces, thus extend the load time, impulsive force is passed to gradually both sides frames overall, significantly reduce most HI high impact dynamics, guarantee the safety of n shape framework.Dynamic changes process to two side frames of n shape framework, makes n shape framework bearing up-down force even by back board.Thus the overall stressing conditions of the present invention obtains obvious improvement.Through finite element analysis, obtain a result, assert that the present invention meets long-distance bus safety rate.
Also special processing being done to back board in the present invention, adopts establishment fiber+PP or nylon, or adopt horizontal continuous fiber yarn+PP preliminary-dip piece or nylon, 1) fiber content is high, and intensity is high; 2) uninterrupted continuous fiber is adopted, excellent in cushion effect; 3) adopt thinner sheet material, can obviously reduce back board thickness, economize on material, reduce costs.The cushion frame of uniform decomposition backrest frames local pressure and back board can combine, human body impulsive force is dispersed on two body side frames.
The invention provides the cushion frame that a kind of structure simple strength is high, transformation rational in infrastructure, metallic framework can be replaced to use, and safe and reliable, the life-span is long.Not only light than metallic framework in weight, and be easy to processing and recycling.The board-like buffer structure of fiber reinforced composite is adopted to improve human body comfort.
Accompanying drawing explanation
Fig. 1 is one of perspective view of the present invention;
Fig. 2 is the front schematic view of Fig. 1;
Fig. 3 is the side schematic view of Fig. 1;
Fig. 4 is the schematic rear view of Fig. 1;
Fig. 5 is perspective view two of the present invention;
Fig. 6 is the local section structural representation of Fig. 5;
Fig. 7 is the schematic rear view of Fig. 5;
Fig. 8 is perspective view three of the present invention;
Fig. 9 is the schematic rear view of Fig. 8;
Figure 10 is n shape framed structure schematic diagram in Fig. 5;
Figure 11 is back board structural representation in Fig. 5;
Figure 12 is the elevational schematic view of Fig. 8;
Figure 13 is one of A-A cross-sectional view of Fig. 2;
Figure 14 is the A-A cross-sectional view two of Fig. 2;
Figure 15 is the A-A cross-sectional view three of Fig. 2;
Figure 16 is the A-A cross-sectional view four of Fig. 2;
Figure 17 is the A-A cross-sectional view five of Fig. 2;
Figure 18 is the A-A cross-sectional view six of Fig. 2;
Figure 19 is that the B of Figure 14 is to one of structural representation;
Figure 20 is that the B of Figure 14 is to structural representation two;
Figure 21 is that the B of Figure 14 is to structural representation three;
Figure 22 is that the B of Figure 14 is to structural representation four;
Figure 23 is that the B of Figure 14 is to structural representation five;
Figure 24 is the perspective view of Figure 20;
Figure 25 is the perspective view of Figure 21;
Figure 26 is the perspective view of Figure 19;
Figure 27 is the perspective view of Figure 22, Figure 27;
Figure 28 is the perspective view of Figure 23, Figure 28;
Figure 29 is the n shape framework upward view corresponding with Figure 14;
Figure 30 is the n shape framework upward view corresponding with Figure 15;
Figure 31 is the n shape framework upward view corresponding with Figure 16;
Figure 32 is the rhombus reinforcing rib structure schematic diagram of back board;
Figure 33 is the corrugated reinforcing rib structure schematic diagram of back board;
Figure 34 is the latticed reinforcing rib structure schematic diagram of back board;
Figure 35 is the cellular reinforcing rib structure schematic diagram of back board;
Figure 36 is the schematic rear view two of Fig. 1;
Figure 37 is the perspective view four of invention;
Figure 38 is the perspective view five of invention;
Figure 39 is the perspective view six of invention;
Figure 40 is the N-shaped block schematic illustration of Figure 39;
Figure 41 is the perspective view seven of invention;
Figure 42 is the perspective view eight of invention;
Figure 43 is the N-shaped block schematic illustration of Figure 42.
In figure, label 1 is n shape framework, 1a is " U " tee section, 1b is " V " tee section, 1c is " H " tee section, 1d is " king " tee section, 1e is trapezoid cross section, 2 is back board, 3 is assembly opening position, 4 is bottom girder, 5 is two-way L shape discount, 6 is axle sleeve, 7 is reinforced rib, 7a is cross-like reinforced rib, 7b is wavy reinforced rib, 7c is grid-like reinforced rib, 7d is cellular reinforced rib, 7e is step-like reinforced rib, 8 is connecting bore, 9a is back board rhombus reinforced rib, 9b is the corrugated reinforced rib of back board, 9c is the latticed reinforced rib of back board, 9d is the cellular reinforced rib of back board, 10 is mounting hole, 11 is bolt, 12 is flange, 13 is bandage, 14 is convex stake, 15 is inside casing, 16 is stud shape, 17 is housing.
Detailed description of the invention
Embodiment 1: the first automotive sheet skeleton, see Fig. 1-Fig. 4, the n shape framework 1 integrally formed by plastic material, its cross-sectional plane is " U " shape (or for " V " shape, or is " H " shape, or be " king " shape, or be trapezoidal) structure, inside n shape framework 1, be provided with reinforced rib 7, this reinforced rib 7 is continuous cross-like reinforced rib 7, or be wavy reinforced rib 7, or grid-like or stud shape reinforced rib 7.U-shaped thickness is 4 ~ 8mm, and the Rib Thickness in U-shaped is the reinforcing rib structure of 3 ~ 5mm, reaches the requirement of cushion frame mechanical test.The width of n shape framework 1 is 20 ~ 40mm, and the groove width of its cross-sectional plane is 15 ~ 35mm.
Be connected with back board 2 in the inner side of middle part to the bottom of two side frames of n shape framework 1, this back board 2 adopts establishment fiber+PP.Back board 2 is arc.Its upper width is greater than lower width.Back board 2 sheet material is used for directly bearing human body and impacts, and plank frame can dispersed stress point.Further, back board 2 sheet material is upper and lower fixing, thus has certain resiliency, can extend the load time, significantly reduces most HI high impact dynamics.
The height of back board 2 is 200 ~ 350mm, but thickness can be 0.2 ~ 2.0 mm, and when meeting requirement of strength, consumptive material is less.In addition, the outside of back board 2 can also be provided with reinforced rib, or does not establish reinforced rib, and back board 2 is the arcuate structure protruded forward.
Dynamic changes process to two side frame positions of n shape framework 1, makes n shape framework 1 bearing up-down force even by back board 2.In the present embodiment, overall stressing conditions obtains obvious improvement, through the result of finite element analysis, meets long-distance bus safety rate.
And the assembly opening position be provided with on rear side of the top of n shape framework or n shape framework upper for connecting handrail; Described stull can adopt the material identical with n shape framework, can be one-body molded with cushion frame.Or, be provided with the intrinsic assembly opening position 3 connected for annex on the top of n shape framework 1, or integral structure is made in assembly opening position 3 and the demoulding of n shape framework 1 one, accurate location can be realized, avoid the shortcoming of metal solder precision deficiency in the past.Assembly opening position 3 arranges mounting hole, for connecting handle.The material of assembly opening position 3 can be metal sheet, or adopts establishment fiber+PP or adopt horizontal continuous fiber yarn+PP preliminary-dip piece.In addition, also can set up reinforced rib inside assembly opening position, this reinforced rib is cellular, latticed or wavy.
The both sides frame bottom of n shape framework 1 is also horizontally connected with bottom girder 4.N shape base of frame is provided with connecting bore 8, and connecting bore 8 is for the connection of cushion frame and vehicle body.Axle sleeve 6 can be set with in connecting bore 8.Axle sleeve 6 and plastic contacts position require anti-skidding process, axle sleeve Q235, antirust treatment.Connecting bore 6 is for being connected and fixed with metal piece, and two side skeleton height of metal piece fixed position are 25 ~ 50mm.Integral structure of the present invention is simple, and take up room little, cost is low, the doorframe shape skeleton that thermoplastic composite is integrally formed, and safety strap is fixed on outside the bolt that skeleton connects with metal piece, can meet requirement of strength through force analysis.
Embodiment 2: the second automotive sheet skeleton, see Fig. 1-Fig. 4, content is substantially the same manner as Example 1, unlike: back board 2 adopts horizontal continuous fiber yarn+PP preliminary-dip piece.
Embodiment 3: the third automotive sheet skeleton, see Fig. 5, Fig. 6 and Fig. 7, content is substantially the same manner as Example 1, unlike: back board and n shape skeleton are assembly type, arrange flange 12 in back board both sides, see Fig. 7, flange 12 width and n shape frame width adapt.Rear flank in two frames that two side flangings 12 of back board 2 are sleeved on n shape framework 1, is fixed, see Fig. 5 by bolt 11.
Embodiment 4: the four kinds of automotive sheet skeletons, see Fig. 8-Figure 12, content is substantially the same manner as Example 1, unlike: back board and n shape skeleton are assembly type, are respectively arranged with two-way discount 5, see Figure 10 inside two frames of n shape skeleton.Mounting hole 10 is respectively arranged with, see Figure 11 in the both sides of back board.Each mounting hole mates with corresponding two-way discount 5 and fixes together, see Fig. 8 and Fig. 9.
Embodiment 5: the five kinds of automotive sheet skeletons, see Fig. 2, Figure 13, Figure 19 and Figure 26, content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is U-shaped, see Figure 13.In U-lag, be provided with reinforced rib, see Figure 19 and Figure 26, this reinforced rib is cross-like reinforced rib 7a.
Embodiment 6: the six kinds of automotive sheet skeletons, see Fig. 2, Figure 12, Figure 20 and Figure 24, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is U-shaped, see Figure 13.In U-lag, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is wavy reinforced rib 7b.
Embodiment 7: the seven kinds of automotive sheet skeletons, see Fig. 2, Figure 13 and Figure 21, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is U-shaped, see Figure 13.In U-lag, be provided with reinforced rib, see Figure 21, this reinforced rib is grid-like reinforced rib 7c.
Embodiment 8: the eight kinds of automotive sheet skeletons, see Fig. 2, Figure 13 and Figure 22, Figure 27, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is U-shaped, see Figure 13.In U-lag, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is cellular reinforced rib 7d.
Embodiment 9: the nine kinds of automotive sheet skeletons, see Fig. 2, Figure 13 and Figure 23, Figure 28, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is U-shaped, see Figure 13.In U-lag, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is step-like reinforced rib 7e.
Embodiment 10: the ten kinds of automotive sheet skeletons, see Fig. 2, Figure 14, Figure 29, Figure 19, Figure 26 and Figure 26, content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is V-arrangement, see Figure 14, Figure 29.In V-shaped groove, be provided with reinforced rib, see Figure 19, Figure 26, this reinforced rib is cross-like reinforced rib 7a.
Embodiment 11: the 11 kinds of automotive sheet skeletons, see Fig. 2, Figure 14, Figure 29, Figure 20 and Figure 24, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is V-arrangement, see Figure 14, Figure 29.In V-shaped groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is wavy reinforced rib 7b.
Embodiment 12: the 12 kinds of automotive sheet skeletons, see Fig. 2, Figure 14, Figure 29 and Figure 21, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is V-arrangement, see Figure 14, Figure 29.In V-shaped groove, be provided with reinforced rib, see Figure 21, this reinforced rib is grid-like reinforced rib 7c.
Embodiment 13: the 13 kinds of automotive sheet skeletons, see Fig. 2, Figure 14, Figure 29 and Figure 22, Figure 27, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is V-arrangement, see Figure 14, Figure 29.In V-shaped groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is cellular reinforced rib 7d.
Embodiment 14: the 14 kinds of automotive sheet skeletons, see Fig. 2, Figure 14, Figure 29 and Figure 23, Figure 28, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is V-arrangement, see Figure 14, Figure 29.In V-shaped groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is step-like reinforced rib 7e.
Embodiment 15: the 15 kinds of automotive sheet skeletons, see Fig. 2, Figure 15, Figure 30, Figure 19 and Figure 26, content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is H-shaped, see Figure 15, Figure 30.In H-shaped groove, be provided with reinforced rib, see Figure 19, Figure 26, this reinforced rib is cross-like reinforced rib 7a.
Embodiment 16: the 16 kinds of automotive sheet skeletons, see Fig. 2, Figure 15, Figure 30, Figure 20 and Figure 24, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is H-shaped, see Figure 15, Figure 30.In H-shaped groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is wavy reinforced rib 7b.
Embodiment 17: the 17 kinds of automotive sheet skeletons, see Fig. 2, Figure 15, Figure 30 and Figure 21, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is H-shaped, see Figure 15, Figure 30.In H-shaped groove, be provided with reinforced rib, see Figure 21, this reinforced rib is grid-like reinforced rib 7c.
Embodiment 18: the 18 kinds of automotive sheet skeletons, see Fig. 2, Figure 15, Figure 30 and Figure 22, Figure 27, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is H-shaped, see Figure 15, Figure 30.In H-shaped groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is cellular reinforced rib 7d.
Embodiment 19: the 19 kinds of automotive sheet skeletons, see Fig. 2, Figure 15, Figure 30 and Figure 23, Figure 28, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is H-shaped, see Figure 15, Figure 30.In H-shaped groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is step-like reinforced rib 7e.
Embodiment 20: the 20 kinds of automotive sheet skeletons, see Fig. 2, Figure 16, Figure 31, Figure 19 and Figure 26, content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is king's shape, see Figure 16, Figure 31.In king's shape groove, be provided with reinforced rib, see Figure 19, Figure 26, this reinforced rib is cross-like reinforced rib 7a.
Embodiment 21: the 21 kinds of automotive sheet skeletons, see Fig. 2, Figure 16, Figure 31, Figure 20 and Figure 24, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is king's shape, see Figure 16, Figure 31.In king's shape groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is wavy reinforced rib 7b.
Embodiment 22: the 22 kinds of automotive sheet skeletons, see Fig. 2, Figure 16, Figure 31 and Figure 21, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is king's shape, see Figure 16, Figure 31.In king's shape groove, be provided with reinforced rib, see Figure 21, this reinforced rib is grid-like reinforced rib 7c.
Embodiment 23: the 23 kinds of automotive sheet skeletons, see Fig. 2, Figure 16, Figure 31 and Figure 22, Figure 27, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is king's shape, see Figure 16, Figure 31.In king's shape groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is cellular reinforced rib 7d.
Embodiment 24: the 24 kinds of automotive sheet skeletons, see Fig. 2, Figure 16, Figure 31 and Figure 23, Figure 28, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is king's shape, see Figure 16, Figure 31.In king's shape groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is step-like reinforced rib 7e.
Embodiment 25: the 25 kinds of automotive sheet skeletons, see Fig. 2, Figure 17, Figure 19 and Figure 26, content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is trapezoidal, see Figure 17.In dovetail groove, be provided with reinforced rib, see Figure 19, Figure 26, this reinforced rib is cross-like reinforced rib 7a.
Embodiment 26: the 26 kinds of automotive sheet skeletons, see Fig. 2, Figure 17, Figure 20 and Figure 24, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is trapezoidal, see Figure 17.In dovetail groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is wavy reinforced rib 7b.
Embodiment 27: the 27 kinds of automotive sheet skeletons, see Fig. 2, Figure 17 and Figure 21, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is trapezoidal, see Figure 17.In dovetail groove, be provided with reinforced rib, see Figure 21, this reinforced rib is grid-like reinforced rib 7c.
Embodiment 28: the 28 kinds of automotive sheet skeletons, see Fig. 2, Figure 17 and Figure 22, Figure 27, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is trapezoidal, see Figure 17.In dovetail groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is cellular reinforced rib 7d.
Embodiment 29: the 29 kinds of automotive sheet skeletons, see Fig. 2, Figure 17 and Figure 23, Figure 28, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is trapezoidal, see Figure 17.In dovetail groove, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is step-like reinforced rib 7e.
Embodiment 30: the 30 kinds of automotive sheet skeletons, see Fig. 2, Figure 18, Figure 19 and Figure 26, content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is rectangle, see Figure 18.In rectangular channel, be provided with reinforced rib, see Figure 19, Figure 26, this reinforced rib is cross-like reinforced rib 7a.
Embodiment 31: the 31 kinds of automotive sheet skeletons, see Fig. 2, Figure 18, Figure 20 and Figure 24, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is rectangle, see Figure 18.In rectangular channel, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is wavy reinforced rib 7b.
Embodiment 32: the 32 kinds of automotive sheet skeletons, see Fig. 2, Figure 18 and Figure 21, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is rectangle, see Figure 18.In rectangular channel, be provided with reinforced rib, see Figure 21, this reinforced rib is grid-like reinforced rib 7c.
Embodiment 33: the 33 kinds of automotive sheet skeletons, see Fig. 2, Figure 18 and Figure 22, Figure 27, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is rectangle, see Figure 18.In rectangular channel, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is cellular reinforced rib 7d.
Embodiment 34: the 34 kinds of automotive sheet skeletons, see Fig. 2, Figure 18 and Figure 23, Figure 28, content is substantially the same manner as Example 1, unlike: content is substantially the same manner as Example 1, unlike: the cross-sectional plane of n shape frame is rectangle, see Figure 18.In rectangular channel, be provided with reinforced rib, see Figure 20, Figure 24, this reinforced rib is step-like reinforced rib 7e.
Embodiment 35: the 35 kinds of automotive sheet skeletons, see Fig. 1 and Figure 32, content is substantially the same manner as Example 2, unlike: the back side of back board is provided with reinforced rib, and this reinforced rib is rhombus reinforced rib 9a.
Embodiment 36: the 36 kinds of automotive sheet skeletons, see Fig. 1 and Figure 33, content is substantially the same manner as Example 2, unlike: the back side of back board is provided with reinforced rib, and this reinforced rib is wavy reinforced rib 9b.
Embodiment 37: the 37 kinds of automotive sheet skeletons, see Fig. 1 and Figure 34, content is substantially the same manner as Example 2, unlike: the back side of back board is provided with reinforced rib, and this reinforced rib is latticed reinforced rib 9c.
Embodiment 38: the 38 kinds of automotive sheet skeletons, see Fig. 1 and Figure 35, content is substantially the same manner as Example 2, unlike: the back side of back board is provided with reinforced rib, and this reinforced rib is cellular reinforced rib 9d.
Embodiment 39: the forming technology of the first automotive sheet skeleton, comprise the steps: that (1) is by back board material: establishment fiber+PP sheet material, or establishment fiber+nylon sheet material, or horizontal continuous fiber yarn+PP sheet material, or horizontal continuous fiber yarn+nylon sheet material, be baked to softening; (2) be layed in the mould of automotive seat n shape framework, after (3) matched moulds, be communicated with framework material injection mo(u)lding together.The reinforced rib 6 contained in described n shape framework is cellular, latticed, continuous cross-like or wavy.Framework material adopts thermoplastic long fiber composites to make, and described thermoplastic long fiber composites is: PP or nylon+fiber; Described fiber is glass fibre or carbon fiber or aramid fiber or natural plant fibre.
Embodiment 40: the forming technology of the second automotive sheet skeleton, comprises the steps: (1) designing requirement according to automotive seat n shape framework, utilizes mould pressing process to manufacture automotive seat n shape framework; (2) by back board material: establishment fiber+PP sheet material, or establishment fiber+nylon sheet material, or horizontal continuous fiber yarn+PP sheet material, or horizontal continuous fiber yarn+nylon sheet material, be baked to softening; (3) be layed in the mould of automotive seat n shape framework, (4) are compressing together with the framework material extruded.The reinforced rib contained in described n shape framework is cellular, latticed, continuous cross-like or wavy.Framework material adopts thermoplastic long fiber composites to make, and described thermoplastic long fiber composites is: PP or nylon+fiber; Described fiber is glass fibre or carbon fiber or aramid fiber or natural plant fibre.
Embodiment 41 and embodiment 42 are respectively the forming technology of the third and the 4th kind of automotive sheet skeleton, special processing is done to back board, adopt establishment fiber+PP sheet material, or establishment fiber+nylon sheet material, or horizontal continuous fiber yarn+PP sheet material, or horizontal continuous fiber yarn+nylon sheet material, load is arranged on fiber elongation direction, back board intensity is high.Can obviously reduce back board thickness, economize on material, reduce costs; Lightweight, easily processing and recycling, improve human body comfort.
The forming technology of embodiment 43: the five kinds of automotive sheet skeletons, step is identical with embodiment 39, unlike when backrest adopts elastomeric material or net structure, first processes skeleton, then install backrest in step (4).
The forming technology of embodiment 44: the six kinds of automotive sheet skeletons, step is identical with embodiment 40, adopts elastomeric material or Web materials to make separately separately, be arranged on n shape framework unlike when back board.
The manufacture method of embodiment 45: the seven kinds of cushion frames, it is characterized in that making cross-sectional plane for " U " shape or " V " shape or " H " shape or " king " shape or trapezoidal n shape framework, in " U " shape of n shape framework or " V " shape or " H " shape or " king " shape or trapezoidal or rectangular channel, step-like wavy cellular or the grid-like or stud shape reinforced rib of cross-like is set.
Embodiment 46: a kind of cushion frame is used for automotive seat, is particularly useful for motor omnibus automotive seat., 13 is bandage
Embodiment 47: another automotive sheet skeleton, see Fig. 1, Fig. 2, Fig. 3 and Figure 36, content is substantially the same manner as Example 1, and unlike the interior outer rim of the transverse ends connecting framework of described back board, namely the transverse ends of back board all to have with the interior outer rim of skeleton and is connected.
Embodiment 48: another automotive sheet skeleton, see Figure 37, content is substantially the same manner as Example 1, unlike: back board is together with n shape frame assembled, and this assembling mode carries out bondage connection by bandage 13.
Embodiment 49: another automotive sheet skeleton, see Figure 38, content is substantially the same manner as Example 1, unlike: perforation connection refers to inside n shape framework 1 and back board 2 two ends arrange convex stake 15 and eyelet respectively, and the eyelet on back board is connected with the convex stake 14 on n shape framework.
Embodiment 50: another automotive sheet skeleton, see Figure 39 and Figure 40, content is substantially the same manner as Example 1, unlike: the local strengthening muscle frame 15 being also provided with reply instant impact on described n shape framework.
Embodiment 51: another automotive sheet skeleton, see Figure 41, content is substantially the same manner as Example 1, unlike: the reinforced rib in n shape framework is cross-like or stud shape 16.
Embodiment 52: another automotive sheet skeleton, see Figure 42 and Figure 43, content is substantially the same manner as Example 1, unlike: the local strengthening muscle frame 17 being also provided with reply instant impact on described n shape framework.
The present invention is optimized design to back of seat framework and back board structure and size, is that overall stressing conditions obtains obvious improvement containing the stress of the PP of 30% long glass fibres lower than 80MPa at thermoplastic composite.When back board or n shape skeleton are subject to impacting, back board or n shape skeleton and internal stiffeners simultaneously stressed, relatively overall stressed.By the result of finite element analysis, meet long-distance bus safety rate.
Claims (9)
1. the manufacture method of a cushion frame, it is characterized in that comprising the steps: that the material making back board is baked to softening by (1), the material making back board comprises establishment fiber+PP sheet material or establishment fiber+nylon sheet material or horizontal continuous fiber yarn+PP sheet material or horizontal continuous fiber yarn+nylon sheet material; (2) be layed in the mould of n shape framework; (3) matched moulds, by back board injection mo(u)lding together with n shape framework;
Or, a kind of manufacture method of cushion frame, it is characterized in that comprising the steps: that establishment fiber+PP sheet material or establishment fiber+nylon sheet material or horizontal continuous fiber yarn+PP sheet material or horizontal continuous fiber yarn+nylon sheet material are baked to softening, as the material making back board by (1); (2) be layed in the mould of n shape framework, (3) add the material of n shape framework, and (4) are compressing together;
Or a kind of manufacture method of cushion frame, is characterized in that back board adopts elastomeric material or Web materials to make separately separately, is arranged on n shape framework;
Or, a kind of manufacture method of cushion frame, it is characterized in that making cross-sectional plane for " U " shape or " V " shape or " H " shape or " king " shape or n shape framework that is trapezoidal or rectangle, in " U " shape of n shape framework or " V " shape or " H " shape or " king " shape or trapezoidal or rectangular channel, step-like wavy cellular or the grid-like or stud shape reinforced rib of cross-like is set.
2. the manufacture method of cushion frame according to claim 1, is characterized in that n shape framework adopts thermoplastic composite to make; Or n shape framework adopts thermoplastic composite to make a bodily form; Or, adopt thermoplastic long fiber composites to make; Described thermoplastic long fiber composites is: PP or nylon+fiber; Described fiber is glass fibre or carbon fiber or aramid fiber or natural plant fibre.
3. the manufacture method of cushion frame according to claim 1, is characterized in that being provided with handrail at n shape framework upper; Or be provided with the handrail with n shape framework same material at n shape framework upper, handrail is connected with n shape framework, in one-piece type; Or, it is characterized in that the assembly opening position be provided with on the top of n shape framework for connecting handrail.
4. the manufacture method of cushion frame according to claim 1, is characterized in that described back board is connected with n shape framework, in one-piece type; Or described back board is processed separately, together with n shape frame assembled.
5. cushion frame according to claim 4, is characterized in that described assembling comprises bolt connection or hook connects or bondage connects perforation connection.
6. cushion frame according to claim 5, it is characterized in that described hook connects and refer to arrange hook and hook eye respectively with back board two ends inside n shape framework, the hook eye on back board is connected with the hook on n shape framework; Described bondage connection is depended on backboard two ends and is arranged eyelet, is connected by back board by rope with n shape framework; Described perforation connects and refers to arrange convex stake and eyelet respectively with back board two ends inside n shape framework, and the eyelet on back board is connected with the convex stake on n shape framework.
7. cushion frame according to claim 1, is characterized in that described n shape framework bottom is provided with bottom girder; Or, it is characterized in that described n shape framework bottom is provided with the bottom girder with n shape framework same material; Or it is characterized in that described n shape framework bottom is provided with the bottom girder with n shape framework same material, bottom girder and n shape framework are one-piece type.
8. cushion frame according to claim 1, is characterized in that n shape base of frame is provided with connecting bore, and connecting bore is used for the connection of cushion frame and vehicle body.
9. the manufacture method of the cushion frame according to any one of claim 1-8, is characterized in that for automotive seat.
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| CN201410657172.6A CN104385957A (en) | 2014-11-18 | 2014-11-18 | Manufacturing method of seat framework |
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| CN201410657172.6A CN104385957A (en) | 2014-11-18 | 2014-11-18 | Manufacturing method of seat framework |
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Application publication date: 20150304 |