CN104384348B - One-step deep-drawing forming die for cylindrical metallic components - Google Patents

One-step deep-drawing forming die for cylindrical metallic components Download PDF

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Publication number
CN104384348B
CN104384348B CN201410713549.5A CN201410713549A CN104384348B CN 104384348 B CN104384348 B CN 104384348B CN 201410713549 A CN201410713549 A CN 201410713549A CN 104384348 B CN104384348 B CN 104384348B
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die
hole
mold
concave
convex
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CN104384348A (en
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张孟孙
杨卫宾
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Shandong Houbo Intelligent Decoration Design Engineering Co ltd
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Shaanxi Baocheng Aviation Instrument Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

提供一种用于圆筒形金属零件一次性拉深成型的模具,具有上模和下模,所述弹性卸料装置的中心孔内设有凹凸模且凹凸模固定在上模下端面上,所述凹凸模轴向下端制有拉深成形孔,所述凹模上端面设有零件毛坯且零件毛坯通过上模的下移使弹性装置压紧后由拉深成形孔与拉深凸模上端配合拉深成圆筒形零件,所述上模下移至凹凸模插入凹模的中心孔位置时通过凹凸模与凹模的配合将零件毛坯外圆剪切,所述上模下移至圆筒形零件拉深成形后由制于拉深凸模上的剪切凸台和拉深成形孔下端相互作用将零件剪切。本发明结构简单,操作方便,圆筒形零件一次成形,无需对其进行二次加工,降低了圆筒形零件的制造成本,缩短了加工周期。

A mold for one-time deep drawing of cylindrical metal parts is provided, which has an upper mold and a lower mold, a concave-convex mold is arranged in the central hole of the elastic unloading device, and the concave-convex mold is fixed on the lower end surface of the upper mold, The lower end of the concave and convex die is formed with a deep drawing hole, and the upper end of the concave die is provided with a part blank, and the part blank is pressed by the elastic device through the downward movement of the upper die. Cooperate with deep drawing to form a cylindrical part. When the upper die moves down to the position where the concave-convex die is inserted into the center hole of the die, the outer circle of the part blank is cut through the cooperation of the concave-convex die and the die. The upper die moves down to the center hole of the die. After the cylindrical part is deep-drawn, the part is sheared by the interaction between the shearing boss made on the deep-drawing punch and the lower end of the deep-drawing hole. The invention has the advantages of simple structure and convenient operation, and the cylindrical part is formed at one time without secondary processing, which reduces the manufacturing cost of the cylindrical part and shortens the processing cycle.

Description

用于圆筒形金属零件一次性拉深成型的模具Dies for one-time deep drawing of cylindrical metal parts

技术领域technical field

本发明属于机械零件加工模具技术领域,具体涉及一种用于圆筒形金属零件一次性拉深成型的模具。The invention belongs to the technical field of molds for processing mechanical parts, and in particular relates to a mold for one-time deep drawing of cylindrical metal parts.

背景技术Background technique

目前,圆筒形金属零件拉深成形是主要冲压工序之一,主要应用于机械行业,传统圆筒形金属零件成形主要由拉深成形工序完成,但传统拉深成形模具结构存在的主要问题是金属零件成形时零件高度尺寸不能保证,要保证零件高度尺寸只能依靠车工或切边工序完成,这样造成了圆筒形金属零件制造成本过高,零件加工周期长,生产效率低等缺点,因此,有必要进行改进。At present, the deep drawing of cylindrical metal parts is one of the main stamping processes, which is mainly used in the machinery industry. The forming of traditional cylindrical metal parts is mainly completed by the deep drawing process, but the main problems of the traditional deep drawing die structure are When metal parts are formed, the height and dimension of the part cannot be guaranteed. To ensure the height and dimension of the part, it can only be completed by lathe or trimming process. This has caused the disadvantages of high manufacturing cost of cylindrical metal parts, long processing cycle of parts, and low production efficiency. Therefore, , it is necessary to improve.

发明内容Contents of the invention

本发明解决的技术问题:提供一种用于圆筒形金属零件一次性拉深成型的模具,通过凹凸模下移后由拉深成形孔与拉深凸模上端配合拉深成圆筒形零件,并由凹凸模外圆周壁下端与凹模中心孔上壁面配合将零件毛坯外圆剪切,剪切凸台和拉深成形孔下端相互作用将零件剪切,保证圆筒形零件高度尺寸的同时不需要对其进行二次加工,大大降低了圆筒形零件的制造成本,缩短其加工周期。The technical problem solved by the present invention is to provide a mold for one-time deep drawing and forming of cylindrical metal parts. After the concave and convex die is moved down, the drawing forming hole and the upper end of the drawing punch are combined to form a cylindrical part. , and the lower end of the outer peripheral wall of the concave-convex die cooperates with the upper wall of the central hole of the die to cut the outer circle of the part blank, and the shearing boss interacts with the lower end of the deep-drawing forming hole to cut the part to ensure the height dimension of the cylindrical part. At the same time, no secondary processing is required, which greatly reduces the manufacturing cost of the cylindrical parts and shortens the processing cycle.

本发明采用的技术方案:用于圆筒形金属零件一次性拉深成型的模具,具有上模和下模,所述上模下端面设有弹性卸料装置,所述弹性卸料装置的中心孔内设有凹凸模且凹凸模固定在上模下端面上,所述凹凸模轴向下端制有拉深成形孔,所述下模上端面设有拉深凸模和凸模固定板,所述拉深凸模置于凸模固定板的中心孔内并通过凸模固定板将其固定在下模上,所述凸模固定板上端面设有零件毛坯且零件毛坯通过上模的下移使弹性装置压紧后由拉深成形孔与拉深凸模上端配合拉深成圆筒形零件,所述上模下移至凹凸模插入凹模的中心孔位置时通过凹凸模与凹模中心孔的配合将零件毛坯外圆剪切,所述上模下移至圆筒形零件拉深成形后由制于拉深凸模上的剪切凸台和拉深成形孔下端相互作用将零件剪切。The technical scheme adopted in the present invention: a mold for one-time deep-drawing of cylindrical metal parts has an upper mold and a lower mold, and the lower end surface of the upper mold is provided with an elastic unloading device, and the center of the elastic unloading device A concave-convex die is provided in the hole and the concave-convex die is fixed on the lower end surface of the upper die. The axial lower end of the concave-convex die is formed with a drawing forming hole. The drawing punch is placed in the central hole of the punch fixing plate and fixed on the lower die through the punch fixing plate. The upper surface of the punch fixing plate is provided with a part blank, and the part blank is made by moving down the upper mold. After being pressed by the elastic device, the drawing forming hole cooperates with the upper end of the drawing punch to form a cylindrical part. When the upper die moves down to the position where the concave-convex die is inserted into the center hole of the die, it passes through the concave-convex die and the center hole of the die. The outer circle of the part blank is sheared by the cooperation, and the upper die is moved down to the deep-drawing of the cylindrical part, and the part is sheared by the interaction between the shear boss made on the deep-drawing punch and the lower end of the deep-drawing hole. .

其中,所述弹性卸料装置包括压板、阶形螺钉、弹簧和凹凸模固定板,所述上模上制有阶梯孔Ⅰ和通孔,所述压板位于上模下方且阶形螺钉下端穿过阶梯孔Ⅰ和设于上模下端的凹凸模固定板上的孔后与制于压板上的螺孔旋合固定,所述弹簧套装在阶形螺钉上且置于压板左侧的弹簧上下端分别抵在凹凸模固定板下端面和压板上端面,所述压板右侧的弹簧上端置于凹凸模固定板的孔内并抵在上模下端面且弹簧下端抵在压板上端面,所述凹凸模固定板的中心孔内壁面上端制有限位凹槽Ⅰ,所述凹凸模置于凹凸模固定板和压板的中心孔内且制于凹凸模上端的限位凸台Ⅰ与限位凹槽Ⅰ配合,所述凹凸模轴向制有中心通孔且中心通孔与拉深成形孔连通,拉杆穿过通孔和中心通孔与设于拉深成形孔内的顶块固定连接并通过顶块的下移将成形的圆筒形零件从拉深成形孔内顶出。Wherein, the elastic unloading device includes a pressing plate, a stepped screw, a spring, and a concave-convex mold fixing plate, and the upper mold is formed with a stepped hole I and a through hole, the pressing plate is located under the upper mold and the lower end of the stepped screw passes through The stepped hole I and the hole on the concave-convex die fixing plate at the lower end of the upper die are screwed together with the screw holes on the pressure plate to fix, and the spring is set on the stepped screw and placed on the upper and lower ends of the spring on the left side of the pressure plate respectively. The upper end of the spring on the right side of the pressing plate is placed in the hole of the fixing plate of the concave and convex mold and is against the lower end of the upper mold, and the lower end of the spring is against the upper surface of the pressing plate. The upper end of the inner wall of the center hole of the fixing plate is limited with a limiting groove I, and the concave-convex mold is placed in the center hole of the concave-convex mold fixing plate and the pressure plate, and the limiting boss I made on the upper end of the concave-convex mold cooperates with the limiting groove I , the concave and convex mold is axially formed with a central through hole and the central through hole communicates with the drawing forming hole, the tie rod passes through the through hole and the central through hole and is fixedly connected with the top block arranged in the drawing forming hole and passed through the top block Move down to eject the formed cylindrical part from the deep drawing hole.

进一步地,所述凸模固定架包括凸模固定板、垫架、顶件器和凹模,所述凸模固定板置于下模上端面,顶杆下端依次穿过制于凸模固定板阶梯孔Ⅱ和制于下模上的光孔后伸出下模并置于其外部,所述垫架置于凸模固定板上端面且凹模置于垫架上,长螺钉上端依次穿过下模上沉孔、凸模固定板和垫架上的孔后与制于凹模上的螺纹孔旋合固定,所述顶件器置于垫架和凹模的中心孔内并通过凹模和凸模固定板对顶件器的上下行程限位,所述拉深凸模上制有剪切凸台且其下端制有限位凸台Ⅱ,所述拉深凸模穿过凸模固定板和顶件器的中心孔后限位凸台Ⅱ与制于凸模固定板中心孔内壁面下端的限位凹槽Ⅱ配合,所述零件毛坯置于凹模上端面并通过定位销与制于凹模左侧上端面的孔配合后将零件毛坯定位固定在凹模上。Further, the punch fixing frame includes a punch fixing plate, a pad, a ejector and a die, the punch fixing plate is placed on the upper end surface of the lower mold, and the lower end of the ejector rod passes through the punch fixing plate in turn. The stepped hole II and the light hole made on the lower die protrude from the lower die and place it outside, the pad is placed on the upper surface of the punch fixing plate and the die is placed on the pad, and the upper ends of the long screws pass through in turn The counterbore on the lower die, the holes on the punch fixing plate and the pad are screwed together with the threaded holes made on the die, and the top piece is placed in the center hole of the pad and the die and passed through the die. and the punch fixing plate to limit the upper and lower strokes of the ejector, the drawing punch is formed with a shear boss and its lower end limits the limit boss II, and the drawing punch passes through the punch fixing plate And the rear limiting boss II of the center hole of the ejector cooperates with the limiting groove II made on the lower end of the inner wall of the center hole of the punch fixing plate, and the part blank is placed on the upper end surface of the die and is made on the After the holes on the upper end surface on the left side of the die are matched, the part blank is positioned and fixed on the die.

进一步地,所述上模下移至凹凸模插入凹模的中心孔位置时通过凹凸模外圆周壁下端与凹模中心孔上壁面的配合将零件毛坯外圆剪切。Further, when the upper mold moves down to the position where the concave-convex mold is inserted into the central hole of the concave-convex mold, the outer circumference of the part blank is sheared through the cooperation between the lower end of the outer peripheral wall of the concave-convex mold and the upper wall surface of the central hole of the concave-convex mold.

本发明与现有技术相比的优点:Advantage of the present invention compared with prior art:

1、通过凹凸模下移后由拉深成形孔与拉深凸模上端配合拉深成圆筒形零件,圆筒形零件外形尺寸精准,各零件一致性好;1. After the concave and convex die is moved down, the drawing forming hole and the upper end of the drawing punch are combined to form a cylindrical part. The shape and size of the cylindrical part are accurate and the consistency of each part is good;

2、由凹凸模外圆周壁下端与凹模中心孔上壁面配合将零件毛坯外圆剪切,剪切凸台和拉深成形孔下端相互作用将零件剪切,拉深成形后对圆筒形零件进行剪切,使圆筒形零件一次成形,无需对其进行二次加工,降低了圆筒形零件的制造成本,缩短了加工周期;2. Cooperate with the lower end of the outer peripheral wall of the concave-convex die and the upper wall of the center hole of the die to cut the outer circle of the blank, and the shearing boss and the lower end of the deep-drawing hole interact to cut the part, and the cylindrical shape is formed after deep-drawing Parts are cut to form cylindrical parts at one time without secondary processing, which reduces the manufacturing cost of cylindrical parts and shortens the processing cycle;

3、结构简单,操作方便,加工与出料过程机械化,保证圆筒形零件高度尺寸,提高了加工过程的可靠性。3. The structure is simple, the operation is convenient, the process of processing and discharging is mechanized, the height and dimension of the cylindrical parts are guaranteed, and the reliability of the processing process is improved.

附图说明Description of drawings

图1为本发明开模时的结构示意图;Fig. 1 is the structural representation when opening mold of the present invention;

图2为本发明工作状态结构示意图。Fig. 2 is a schematic diagram of the working state structure of the present invention.

具体实施方式detailed description

下面结合附图1、2描述本发明的一种实施例。A kind of embodiment of the present invention is described below in conjunction with accompanying drawing 1,2.

用于圆筒形金属零件一次性拉深成型的模具,具有上模17和下模18,所述上模17下端面设有弹性装置,所述弹性装置的中心孔内设有凹凸模11且凹凸模11固定在上模17下端面上,所述凹凸模11轴向下端制有拉深成形孔19,所述下模18上端面设有拉深凸模3和凸模固定板,所述拉深凸模3置于凸模固定板的中心孔内并通过凸模固定板将其固定在下模18上,所述凹模上端面设有零件毛坯且零件毛坯通过上模17的下移使弹性卸料装置压紧后由拉深成形孔19与拉深凸模3上端配合拉深成圆筒形零件,所述上模17下移至凹凸模11插入凹模中心孔位置时通过凹凸模11与凹模中心孔的壁面配合将零件毛坯外圆剪切,所述上模17下移至圆筒形零件拉深成形后由制于拉深凸模3上的剪切凸台20和拉深成形孔19下端相互作用将零件剪切;所述上模17下移至凹凸模11插入凹模6的中心孔位置时通过凹凸模11外圆周壁下端与凹模6中心孔上壁面的配合将零件毛坯外圆剪切,具体的,所述弹性装置包括压板7、阶形螺钉8、弹簧9和凹凸模固定板13,所述上模17上制有阶梯孔Ⅰ21和通孔22,所述压板7位于上模17下方且阶形螺钉8下端穿过阶梯孔Ⅰ21和设于上模17下端的凹凸模固定板13上的孔后与制于压板7上的螺孔旋合固定,所述弹簧9套装在阶形螺钉8上且置于压板7左侧的弹簧9上下端分别抵在凹凸模固定板13下端面和压板7上端面,所述压板7右侧的弹簧9上端置于凹凸模固定板13的孔内并抵在上模17下端面且弹簧9下端抵在压板7上端面,所述凹凸模固定板13的中心孔内壁面上端制有限位凹槽Ⅰ23,所述凹凸模11置于凹凸模固定板13和压板7的中心孔内且制于凹凸模11上端的限位凸台Ⅰ24与限位凹槽Ⅰ23配合,所述凹凸模11轴向制有中心通孔25且中心通孔25与拉深成形孔19连通,拉杆12穿过通孔22和中心通孔25与设于拉深成形孔19内的顶块10固定连接并通过顶块10的下移将成形的圆筒形零件从拉深成形孔19内顶出;所述凸模固定架包括凸模固定板4、垫架15、顶件器5和凹模6,所述凸模固定板4置于下模18上端面,顶杆16下端依次穿过制于凸模固定板4阶梯孔Ⅱ26和制于下模18上的光孔后伸出下模18并置于其外部,所述垫架15置于凸模固定板4上端面且凹模6置于垫架15上,长螺钉1上端依次穿过下模18上沉孔27、凸模固定板4和垫架15上的孔后与制于凹模6上的螺纹孔旋合固定,所述顶件器5置于垫架15和凹模6的中心孔内并通过凹模6和凸模固定板4对顶件器5的上下行程限位,所述拉深凸模3上制有剪切凸台20且其下端制有限位凸台Ⅱ28,所述拉深凸模3穿过凸模固定板4和顶件器5的中心孔后限位凸台Ⅱ28与制于凸模固定板4中心孔内壁面下端的限位凹槽Ⅱ2配合,所述零件毛坯置于凹模6上端面并通过定位销14与制于凹模6左侧上端面的孔配合后将零件毛坯定位固定在凹模6上。The mold for one-time deep drawing of cylindrical metal parts has an upper mold 17 and a lower mold 18, and the lower end surface of the upper mold 17 is provided with an elastic device, and the central hole of the elastic device is provided with a concave-convex mold 11 and The concave-convex die 11 is fixed on the lower end surface of the upper die 17, and the axial lower end of the concave-convex die 11 is formed with a drawing forming hole 19, and the upper end surface of the lower die 18 is provided with a drawing punch 3 and a punch fixing plate. The drawing punch 3 is placed in the central hole of the punch fixing plate and is fixed on the lower die 18 by the punch fixing plate. After being pressed by the elastic unloading device, the drawing forming hole 19 cooperates with the upper end of the drawing punch 3 to form a cylindrical part. The upper die 17 moves down to the concave-convex mold 11 and passes through the concave-convex mold when it is inserted into the center hole of the concave-convex mold. 11 Cooperate with the wall surface of the center hole of the concave die to cut the outer circle of the part blank, and the upper die 17 moves down to the deep drawing of the cylindrical part and is formed by the shearing boss 20 and the drawing The lower end of the deep forming hole 19 interacts to cut the part; when the upper mold 17 moves down to the position where the concave-convex mold 11 is inserted into the center hole of the concave-convex mold 6, the lower end of the outer peripheral wall of the concave-convex mold 11 cooperates with the upper wall surface of the central hole of the concave-convex mold 6 Cut the outer circle of the part blank. Specifically, the elastic device includes a pressure plate 7, a stepped screw 8, a spring 9, and a concave-convex die fixing plate 13. The upper die 17 is formed with a stepped hole I21 and a through hole 22. The pressure plate 7 is located below the upper mold 17 and the lower end of the stepped screw 8 passes through the stepped hole I21 and the hole on the concave-convex mold fixing plate 13 located at the lower end of the upper mold 17, and is screwed and fixed with the screw hole on the pressure plate 7. The spring 9 is sleeved on the stepped screw 8 and the upper and lower ends of the spring 9 placed on the left side of the pressing plate 7 are respectively against the lower end surface of the concave-convex die fixing plate 13 and the upper end surface of the pressing plate 7, and the upper end of the spring 9 on the right side of the pressing plate 7 is placed In the hole of the concave-convex mold fixing plate 13 and against the lower end surface of the upper mold 17 and the lower end of the spring 9 is against the upper end surface of the pressure plate 7, the inner wall surface of the center hole of the concave-convex mold fixing plate 13 limits the limit groove I23. The mold 11 is placed in the center hole of the concave-convex mold fixing plate 13 and the pressure plate 7, and the limiting boss I24 on the upper end of the concave-convex mold 11 is matched with the limiting groove I23. The concave-convex mold 11 is axially formed with a central through hole 25 And the central through hole 25 communicates with the drawing forming hole 19, and the pull rod 12 passes through the through hole 22 and the central through hole 25 and is fixedly connected with the top block 10 arranged in the drawing forming hole 19 and is formed by the downward movement of the top block 10. The cylindrical parts are ejected from the deep-drawing forming hole 19; the punch fixing frame includes a punch fixing plate 4, a spacer 15, a top piece device 5 and a die 6, and the punch fixing plate 4 is placed The upper end surface of the lower mold 18, the lower end of the push rod 16 passes through the stepped hole II26 made on the punch fixing plate 4 and the light hole made on the lower mold 18, and then protrudes from the lower mold 18 and places it outside. The pad frame 15 Place on the upper end surface of the punch fixing plate 4 and the die 6 is placed on the pad frame 15, and the upper end of the long screw 1 passes through the upper counterbore 27 of the lower mold 18, the hole on the punch fixing plate 4 and the pad frame 15 and then connects with the The threaded hole on the die 6 is screwed and fixed, and the ejector 5 is placed on the pad 15 And in the center hole of the die 6 and through the die 6 and the punch fixing plate 4, the upper and lower strokes of the ejector 5 are limited. The drawing punch 3 is formed with a shearing boss 20 and its lower end is limited. Positioning boss II 28, the drawing punch 3 passes through the center hole of the punch fixing plate 4 and the ejector 5, and then the limiting boss II 28 is connected with the limiting concave at the lower end of the inner wall of the punch fixing plate 4 center hole. Groove II2 cooperates, and described part blank is placed on the upper end surface of die 6 and is fixed on the die 6 after positioning pin 14 is matched with the hole that is made on the upper end face of the left side of die 6 .

使用时,将模具安装固定在普通的冲压机床上,工作开始后,冲压机床滑块向上运动并通过机床上模柄带动上模17向上运动,使模具上模17和下模18部分分开,然后将零件毛坯放入凹模6上端面并通过定位销件14对其精确定位,冲压机床滑块通过模柄带动上模17向下运动,弹簧9使压板7和顶件器5分别从上、下两个方向同时对零件毛坯压紧,上模17继续向下运动,凸凹模11进入凹模6的中心孔内首先剪切零件毛坯外圆,接着拉伸凸模3进入凸凹模11的拉深成形孔19内将零件毛坯材料拉入凸凹模11的拉深成形孔19内形成圆筒形零件,此时,顶件器5被凹凸模11下端顶着向下运动,当成形达到零件高度尺寸以后,通过凸凹模11的拉深成形孔19和拉伸凸模3外圆上的剪切凸台20互作用对零件进行剪切成形,接着机床顶出系统顶动顶杆16,使顶杆16顶着顶件器5将废料从凹模件5中顶出,拉杆12向下顶着顶块10把留在拉深成形孔19内的零件顶出,完成零件的拉深与剪切,结构简单,操作方便,使零件一次性拉深成形,无需对其进行二次剪切加工,降低了圆筒形零件的制造成本,缩短了加工周期。When in use, the mold is installed and fixed on a common stamping machine tool. After the work starts, the stamping machine tool slider moves upward and drives the upper mold 17 to move upward through the upper mold handle of the machine tool, so that the mold upper mold 17 and the lower mold 18 are partially separated, and then Put the part blank into the upper end surface of the die 6 and precisely position it through the positioning pin 14, the stamping machine slider drives the upper die 17 to move downward through the die handle, and the spring 9 makes the pressure plate 7 and the ejector 5 move from the upper and lower parts respectively Press the part blank in the lower two directions at the same time, the upper die 17 continues to move downward, the punch and die 11 enters the center hole of the die 6, first cuts the outer circle of the part blank, and then stretches the punch 3 to enter the pull of the punch and die 11. In the deep forming hole 19, the blank material of the part is drawn into the deep drawing forming hole 19 of the convex and concave die 11 to form a cylindrical part. At this time, the ejector 5 is pushed downward by the lower end of the concave and convex die 11. After dimensioning, the part is sheared and formed through the interaction between the drawing forming hole 19 of the punch and die 11 and the shearing boss 20 on the outer circle of the drawing punch 3, and then the ejector system of the machine tool moves the ejector rod 16 to make the ejector The rod 16 pushes against the ejector 5 to eject the waste from the die 5, and the pull rod 12 pushes downward against the ejector 10 to eject the parts left in the drawing forming hole 19 to complete the drawing and shearing of the parts , Simple structure, easy operation, one-time deep drawing of parts, no need for secondary shearing processing, reducing the manufacturing cost of cylindrical parts and shortening the processing cycle.

上述实施例,只是本发明的较佳实施例,并非用来限制本发明实施范围,故凡以本发明权利要求所述内容所做的等效变化,均应包括在本发明权利要求范围之内。The foregoing embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, so all equivalent changes made with the contents of the claims of the present invention should be included within the scope of the claims of the present invention .

Claims (3)

1.用于圆筒形金属零件一次性拉深成型的模具,具有上模(17)和下模(18),其特征在于:所述上模(17)下端面设有弹性卸料装置,所述弹性卸料装置的中心孔内设有凹凸模(11)且凹凸模(11)固定在上模(17)下端面凹凸模固定板(13)上,所述凹凸模(11)轴向下端制有拉深成形孔(19),所述下模(18)上端面设有拉深凸模(3)和凸模固定板,所述拉深凸模(3)置于凸模固定板的中心孔内并通过凸模固定板将其固定在下模(18)上,所述凸模固定板上端面设有零件毛坯且零件毛坯通过上模(17)的下移使弹性卸料装置压缩后由拉深成形孔(19)与拉深凸模(3)上端配合拉深成圆筒形零件,所述上模(17)下移至凹凸模(11)插入凹模(6)的中心孔位置时通过凹凸模(11)与凹模(6)的相互配合将零件毛坯外圆剪切,所述上模(17)下移至圆筒形零件拉深成形后由制于拉深凸模(3)上的剪切凸台(20)和拉深成形孔(19)下端相互作用将零件剪切;所述弹性卸料装置包括压板(7)、阶形螺钉(8)、弹簧(9)和凹凸模固定板(13),所述上模(17)上制有台阶孔Ⅰ(21)和通孔(22),所述压板(7)位于上模(17)下方且阶形螺钉(8)下端穿过台阶孔Ⅰ(21)和设于上模(17)下端的凹凸模固定板(13)上的孔后与制于压板(7)上的螺孔旋合固定,所述弹簧(9)套装在阶形螺钉(8)上且置于压板(7)左侧的弹簧(9)上下端分别抵在凹凸模固定板(13)下端面和压板(7)上端面,所述压板(7)右侧的弹簧(9)上端置于凹凸模固定板(13)的孔内并抵在上模(17)下端面且弹簧(9)下端抵在压板(7)上端面,所述凹凸模固定板(13)的中心孔内壁面上端制有限位凹槽Ⅰ(23),所述凹凸模(11)置于凹凸模固定板(13)和压板(7)的中心孔内且制于凹凸模(11)上端的限位凸台Ⅰ(24)与限位凹槽Ⅰ(23)配合,所述凹凸模(11)轴向制有中心通孔(25)且中心通孔(25)与拉深成形孔(19)连通,拉杆(12)穿过通孔(22)和中心通孔(25)与设于拉深成形孔(19)内的顶块(10)固定连接并通过顶块(10)的下移将成形的圆筒形零件从拉深成形孔(19)内顶出。1. The mold for one-time deep drawing of cylindrical metal parts has an upper mold (17) and a lower mold (18), and is characterized in that: the lower end surface of the upper mold (17) is provided with an elastic discharge device, A concave-convex mold (11) is provided in the central hole of the elastic unloading device, and the concave-convex mold (11) is fixed on the concave-convex mold fixed plate (13) on the lower end surface of the upper mold (17), and the concave-convex mold (11) is axially The lower end is formed with a drawing forming hole (19), and the upper end surface of the lower die (18) is provided with a drawing punch (3) and a punch fixing plate, and the drawing punch (3) is placed on the punch fixing plate It is fixed on the lower mold (18) through the punch fixing plate, and the upper surface of the punch fixing plate is provided with a part blank, and the part blank is compressed by the elastic unloading device through the downward movement of the upper mold (17). Afterwards, the drawing forming hole (19) cooperates with the upper end of the drawing punch (3) to form a cylindrical part, and the upper die (17) moves down to the center of the concave-convex mold (11) and inserts the concave-convex mold (6). At the hole position, the outer circle of the part blank is cut through the cooperation of the concave and convex die (11) and the concave die (6). The shearing boss (20) on the mold (3) interacts with the lower end of the deep drawing forming hole (19) to shear the part; the elastic unloading device includes a pressing plate (7), a stepped screw (8), a spring ( 9) and the concave-convex mold fixing plate (13), the upper mold (17) is shaped on the step hole I (21) and the through hole (22), the pressure plate (7) is located below the upper mold (17) and has a stepped The lower end of the screw (8) passes through the step hole I (21) and the hole on the concave-convex die fixing plate (13) located at the lower end of the upper die (17) and is screwed and fixed with the screw hole on the pressure plate (7). The spring (9) is set on the stepped screw (8) and the upper and lower ends of the spring (9) placed on the left side of the pressure plate (7) are against the lower end surface of the concave-convex die fixing plate (13) and the upper end surface of the pressure plate (7). The upper end of the spring (9) on the right side of the pressing plate (7) is placed in the hole of the concave-convex die fixing plate (13) and is against the lower end surface of the upper die (17) and the lower end of the spring (9) is against the upper end surface of the pressing plate (7). , the inner wall surface of the center hole of the concave-convex mold fixing plate (13) is limited with a limit groove I (23), and the concave-convex mold (11) is placed in the center hole of the concave-convex mold fixing plate (13) and the pressure plate (7) The limiting boss I (24) inside and made on the upper end of the concave and convex mold (11) cooperates with the limiting groove I (23). The concave and convex mold (11) is axially formed with a central through hole (25) and the center passes through The hole (25) communicates with the drawing forming hole (19), and the pull rod (12) passes through the through hole (22) and the central through hole (25) and is fixed to the top block (10) arranged in the drawing forming hole (19) Connect and push out the formed cylindrical part from the deep-drawing forming hole (19) by moving down of the jack block (10). 2.根据权利要求1所述的用于圆筒形金属零件一次性拉深成型的模具,其特征在于:凸模固定架包括凸模固定板(4)、垫架(15)、顶件器(5)和凹模(6),所述凸模固定板(4)置于下模(18)上端面,顶杆(16)下端依次穿过制于凸模固定板(4)阶梯孔Ⅱ(26)和制于下模(18)上的光孔后伸出下模(18)并置于其外部,所述垫架(15)置于凸模固定板(4)上端面且凹模(6)置于垫架(15)上,长螺钉(1)上端依次穿过下模(18)上沉孔(27)、凸模固定板(4)和垫架(15)上的孔后与制于凹模(6)上的螺纹孔旋合固定,所述顶件器(5)置于垫架(15)和凹模(6)的中心孔内并通过凹模(6)和凸模固定板(4)对顶件器(5)的上下行程限位,所述拉深凸模(3)上制有剪切凸台(20)且其下端制有限位凸台Ⅱ(28),所述拉深凸模(3)穿过凸模固定板(4)和顶件器(5)的中心孔后限位凸台Ⅱ(28)与制于凸模固定板(4)中心孔内壁面下端的限位凹槽Ⅱ(2)配合,所述零件毛坯置于凹模(6)上端面并通过定位销(14)与制于凹模(6)左侧上端面的孔配合后将零件毛坯定位固定在凹模(6)上。2. The mold for one-time deep drawing of cylindrical metal parts according to claim 1, characterized in that: the punch holder comprises a punch holder (4), a spacer (15), a top piece (5) and the die (6), the punch fixing plate (4) is placed on the upper end surface of the lower die (18), and the lower end of the ejector rod (16) passes through the stepped hole II of the punch fixing plate (4) in turn (26) stretches out the lower mold (18) and places it outside after the light hole that is made on the lower mold (18), and the described cushion frame (15) is placed on the upper end surface of the punch fixed plate (4) and the die (6) Place it on the pad (15), and the upper end of the long screw (1) passes through the upper counterbore (27) of the lower die (18), the punch fixing plate (4) and the hole on the pad (15) in sequence It is screwed and fixed with the threaded hole made on the die (6), and the ejector (5) is placed in the center hole of the spacer (15) and the die (6) and passed through the die (6) and the male die (6). The die fixing plate (4) limits the upper and lower strokes of the ejector (5), and the drawing punch (3) is formed with a shear boss (20) and its lower end limits the limit boss II (28) , the drawing punch (3) passes through the center hole of the punch fixing plate (4) and the ejector (5) and then the limiting boss II (28) is made in the center hole of the punch fixing plate (4). The limit groove II (2) at the lower end of the inner wall surface cooperates, and the part blank is placed on the upper end surface of the die (6) and matched with the hole made on the upper left end face of the die (6) through the positioning pin (14) The part blank is positioned and fixed on the die (6). 3.根据权利要求2所述的用于圆筒形金属零件一次性拉深成型的模具,其特征在于:所述上模(17)下移至凹凸模(11)插入凹模(6)的中心孔位置时通过凹凸模(11)外圆周壁下端与凹模(6)中心孔上壁面的配合将零件毛坯外圆剪切。3. The mold for one-time deep drawing of cylindrical metal parts according to claim 2, characterized in that: the upper mold (17) moves down to the point where the concave-convex mold (11) is inserted into the concave mold (6). When the center hole is located, the outer circle of the part blank is cut through the cooperation of the lower end of the outer peripheral wall of the concave-convex die (11) and the upper wall surface of the center hole of the die (6).
CN201410713549.5A 2014-11-28 2014-11-28 One-step deep-drawing forming die for cylindrical metallic components Expired - Fee Related CN104384348B (en)

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CN106734486B (en) * 2016-11-25 2018-12-18 沈阳黎明航空发动机(集团)有限责任公司 A kind of the aviation sheet metal component press-processing method and its mold of biaxial tension
CN110899455A (en) * 2019-11-11 2020-03-24 江苏恒驰动力科技有限公司 A new type of deep drawing shell shearing device
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