CN104377007A - Novel technology low-noise dry iron core reactor - Google Patents

Novel technology low-noise dry iron core reactor Download PDF

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Publication number
CN104377007A
CN104377007A CN201410723598.7A CN201410723598A CN104377007A CN 104377007 A CN104377007 A CN 104377007A CN 201410723598 A CN201410723598 A CN 201410723598A CN 104377007 A CN104377007 A CN 104377007A
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CN
China
Prior art keywords
iron core
reactor
technology low
noise
air gap
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Pending
Application number
CN201410723598.7A
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Chinese (zh)
Inventor
严天宏
陈夏琨
牛彦杰
岳双龙
孙喜东
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China Jiliang University
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China Jiliang University
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Publication date
Application filed by China Jiliang University filed Critical China Jiliang University
Priority to CN201410723598.7A priority Critical patent/CN104377007A/en
Publication of CN104377007A publication Critical patent/CN104377007A/en
Pending legal-status Critical Current

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  • Coils Of Transformers For General Uses (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The invention provides a novel technology low-noise dry iron reactor which is composed of a support, a coil winding, an iron yoke, an iron core clamping plate and an iron core pillar. The coil winding is assembled on the outer side of the iron core pillar. The novel technology low-noise dry iron core reactor is characterized in that an iron core of the reactor and a punched air gap plate are bonded to form an integral structure through a high-shearing-strength (the shearing strength reaches 20 MPa)/high-hardness (the Shore hardness reaches 85) double-component epoxy adhesive in a curing mode at the normal temperature. The novel technology low-noise dry iron reactor is simple in structure, low in production cost, convenient to use, stable in performance, capable of effectively lowering the noise of the iron core of the reactor and capable of being widely applied to the technical field of dry rectors.

Description

New technology low noise reactor with T-shaped core
Technical field:
The present invention relates to a kind of reactor technology, particularly relate to a kind of new technology low noise reactor with T-shaped core technical field.
Background technology:
The noise of electric equipment is the technical indicator that can not be ignored, and reactor is no exception, particularly iron core reactor.National standard has clear and definite regulation to noise, and iron core series reactor noise is 70dB, and noise of arc suppression coil is 78dB, and shunt reactor noise is 80dB, has also all done corresponding regulation to the noise objective of other type reactor.The height of noise objective indicates makers' designed capacity, also indicates makers' technological level.The not only contaminated environment of noise beyond target, and accumulate over a long period and will bring harm to the operation of electric equipment.
At present, existing reactor with T-shaped core is made up of support, coil windings, iron yoke, iron core clamping plate, iron core stem stem, and coil windings is assemblied in outside iron core stem stem, and wherein iron core stem for reactor is made up of iron core and air gap plate.The noise that reactor produces to cause by the variation of magnetic flux in magnetic circuit primarily of stacked silicon steel sheet and air gap plate and attracts or stress that magnetostriction produces, and generation is vibrated or mutual collision is caused.In order to reduce stacked silicon steel sheet and air gap plate changes the attraction or magnetostrictive stress that cause by magnetic flux in magnetic circuit, the general rapid-curing cutback glue that adopts comes bonding iron core or the bonding iron core of employing single-component epoxy glue baking-curing.But in practical operation, because glue adhesive strength is too low or to take man-hour and production procedure too much because of needs baking-curing, when causing practical application, noise reduction is good or production cost is too high.
Summary of the invention:
The object of the invention is to solve prior art Problems existing, provide a kind of new technology low noise reactor with T-shaped core.For achieving the above object, the present invention adopts following technical scheme:
The invention provides the dry type core structure reactor that a kind of noise of adopting new technology is lower.Low noise reactor with T-shaped core is made up of support, coil windings, iron yoke, iron core clamping plate, iron core stem stem; Wherein coil windings is assemblied in outside iron core stem stem; Described iron core stem stem is by iron core and the bonding integrally structure of air gap plate.
Described its structure of air gap plate runs through punching, and then with high shear strength (shear strength reaches 20MPa)/high rigidity (Shore hardness reaches 85) double-component epoxy adhesive (normal temperature cure), iron core air gap plate and iron core are bonded into overall structure, thus reduce change by stacked silicon steel sheet and air gap plate the attraction or magnetostrictive stress that cause by magnetic flux in magnetic circuit, and generation vibration or mutually collide the noise caused.
The advantage that the present invention has and good effect are:
1. the invention provides a kind of brand-new low noise reactor with T-shaped core, compared with existing dry reactor, its iron core stem stem upper core and the air gap plate of punching have employed high shear strength (shear strength reaches 20MPa)/bonding integrally structure of high rigidity (Shore hardness reaches 85) double-component epoxy adhesive (normal temperature cure).Adopt this technical scheme, decrease stacked silicon steel sheet and air gap plate changes the attraction or magnetostrictive stress that cause by magnetic flux in magnetic circuit, thus reduce the vibration that produces or mutually collide, effectively reduce the iron core noise of reactor.
2. to have employed double-component epoxy adhesive namely curable at normal temperatures for the air gap plate of iron core of the present invention and punching, technological operation optimization, reduces production cost.
3. structure of the present invention is simple, and easy to use, stable performance, process operability is good, and production hour is short, and production technology cost is low, can be widely used in dry reactor technical field.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of new technology low noise reactor with T-shaped core of the present invention;
Fig. 2 is the structural representation of new technology low noise reactor with T-shaped core iron core stem stem of the present invention;
Fig. 3 is the structural representation of iron core and air gap plate in the present invention;
Reference numeral in each figure and the component names of correspondence as follows:
Wherein: 1 is support, 2 is coil windings, and 3 is iron yoke, and 4 is iron core clamping plate, and 5 is iron core stem stem, and 6 is iron core, and 7 is air gap plate.
Embodiment:
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As depicted in figs. 1 and 2, new technology low noise reactor with T-shaped core, be made up of support 1, coil windings 2, iron yoke 3, iron core clamping plate 4, iron core stem stem 5, coil windings 2 is assemblied in outside iron core stem stem 5, and the iron core 6 of its reactor adopts high shear strength/bonding integrally structure of high rigidity double-component epoxy adhesive (normal temperature cure) with the air gap plate 7 of punching.
The invention provides the dry type core structure reactor that a kind of noise is lower.Described its structure of air gap plate 7 runs through punching; And then with high shear strength (shear strength reaches 20MPa)/high rigidity (Shore hardness reaches 85) double-component epoxy adhesive (normal temperature cure), air gap plate 7 and iron core 6 are bonded into overall structure.Thus reduce stacked silicon steel sheet and air gap plate 7 changes the attraction or magnetostrictive stress that cause by magnetic flux in magnetic circuit, and the vibration produced or mutually collision cause noise.
In the present invention, to have employed double-component epoxy adhesive namely curable at normal temperatures for iron core 6 and the air gap plate 7 of punching, reduces technique, reduce production cost.
The elaboration of book according to the above description, those skilled in the art in the invention can also carry out suitable change and amendment to above-mentioned execution mode.Therefore, the present invention is not limited to embodiment disclosed and described above, also should fall in the protection range of claim of the present invention modifications and changes more of the present invention.In addition, although employ some specific terms in this specification, these terms just for convenience of description.

Claims (4)

1. new technology low noise reactor with T-shaped core, it is characterized in that low noise reactor with T-shaped core is made up of support (1), coil windings (2), iron yoke (3), iron core clamping plate (4), iron core stem stem (5), described coil windings (2) is assemblied in iron core stem stem (5) outside, and described iron core stem stem (5) is by iron core (6) and the bonding integrally structure of air gap plate (7).
2. new technology low noise reactor with T-shaped core as claimed in claim 1, is characterized in that air gap plate (7) runs through punching.
3. new technology low noise reactor with T-shaped core as claimed in claim 1, is characterized in that the iron core (6) of reactor adopts high shear strength (shear strength reaches 20MPa)/bonding integrally structure of high rigidity (Shore hardness reaches 85) double-component epoxy adhesive (normal temperature cure) with the air gap plate (7) of punching.
4. new technology low noise reactor with T-shaped core as claimed in claim 1, is characterized in that the adhesive adopted between the iron core (6) of reactor and the air gap plate (7) of punching solidifies at normal temperatures.
CN201410723598.7A 2014-12-02 2014-12-02 Novel technology low-noise dry iron core reactor Pending CN104377007A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410723598.7A CN104377007A (en) 2014-12-02 2014-12-02 Novel technology low-noise dry iron core reactor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410723598.7A CN104377007A (en) 2014-12-02 2014-12-02 Novel technology low-noise dry iron core reactor

Publications (1)

Publication Number Publication Date
CN104377007A true CN104377007A (en) 2015-02-25

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Country Status (1)

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CN (1) CN104377007A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104916408A (en) * 2015-06-29 2015-09-16 中国计量学院 Water and electricity separation water-cooled iron-core reactor
CN105185531A (en) * 2015-09-14 2015-12-23 广东新昇电业科技股份有限公司 Novel reactor iron core structure and production process thereof
CN105185530A (en) * 2015-09-14 2015-12-23 广东新昇电业科技股份有限公司 Inclined gap type reactor iron core structure and production process thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101986402A (en) * 2010-10-12 2011-03-16 杭州银湖电气设备有限公司 Preparation method of novel low-noise dry iron-core reactor
CN201820603U (en) * 2010-10-25 2011-05-04 上海鹰峰电子科技有限公司 Low-noise reactor
CN201859734U (en) * 2010-10-12 2011-06-08 杭州银湖电气设备有限公司 Novel low-noise dry-type iron-core electric reactor
CN202025613U (en) * 2011-04-19 2011-11-02 上海鹰峰电子科技有限公司 Low-noise reactor
CN102709031A (en) * 2012-02-03 2012-10-03 苏州天擎电子通讯有限公司 Novel electric reactor
CN204242790U (en) * 2014-12-02 2015-04-01 中国计量学院 A kind of Novel low-noise dry-type iron-core electric reactor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101986402A (en) * 2010-10-12 2011-03-16 杭州银湖电气设备有限公司 Preparation method of novel low-noise dry iron-core reactor
CN201859734U (en) * 2010-10-12 2011-06-08 杭州银湖电气设备有限公司 Novel low-noise dry-type iron-core electric reactor
CN201820603U (en) * 2010-10-25 2011-05-04 上海鹰峰电子科技有限公司 Low-noise reactor
CN202025613U (en) * 2011-04-19 2011-11-02 上海鹰峰电子科技有限公司 Low-noise reactor
CN102709031A (en) * 2012-02-03 2012-10-03 苏州天擎电子通讯有限公司 Novel electric reactor
CN204242790U (en) * 2014-12-02 2015-04-01 中国计量学院 A kind of Novel low-noise dry-type iron-core electric reactor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104916408A (en) * 2015-06-29 2015-09-16 中国计量学院 Water and electricity separation water-cooled iron-core reactor
CN105185531A (en) * 2015-09-14 2015-12-23 广东新昇电业科技股份有限公司 Novel reactor iron core structure and production process thereof
CN105185530A (en) * 2015-09-14 2015-12-23 广东新昇电业科技股份有限公司 Inclined gap type reactor iron core structure and production process thereof

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Application publication date: 20150225