CN104376923A - Electromagnetic wire production enamel liquid heating device with waste heat steam of enameling machine as heat source - Google Patents
Electromagnetic wire production enamel liquid heating device with waste heat steam of enameling machine as heat source Download PDFInfo
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- CN104376923A CN104376923A CN201410680965.XA CN201410680965A CN104376923A CN 104376923 A CN104376923 A CN 104376923A CN 201410680965 A CN201410680965 A CN 201410680965A CN 104376923 A CN104376923 A CN 104376923A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses an electromagnetic wire production enamel liquid heating device with waste heat steam of an enameling machine as a heat source. The device comprises a waste heat evaporator of the enameling machine, a connecting pipe used for conveying the steam, a first electric valve, a double-container heating tank, a second electric valve, a condenser and a water tank. The double-container heating tank comprises an outer tank for containing the steam and an inner tank for containing enamel liquid, the inner tank is sleeved with the outer tank, and the inner tank and the outer tank form a whole. The inner tank is of an airtight structure, connectors are arranged at the upper end and the lower end of the inner tank and connected with an enamel applicator and an enamel pump, and the outer tank and the outer wall of the inner tank are combined in an airtight mode to form a containing cavity capable of containing the steam. Waste heat of the enameling machine generates steam through the waste heat evaporator of the enameling machine, and then the steam is used for heating the enamel liquid and keeping the temperature of the enamel liquid, so that the device has the advantages being low in production cost and capable of saving energy and preventing the enamel liquid from being carbonized, and the problems that because heating tubes serve as a heat source of an existing enamel liquid electric heating system, the power consumption and the production cost are high, enamel liquid is prone to carbonization and the wire coating effect is poor are solved.
Description
Technical field
The present invention relates to electromagnetic wire production and processing technical field, being specifically related to a kind of paint liquid heater for controlling temperature of paint liquid.
Background technology
In electromagnetic wire production process, need to use band pump paint case to paint roller painting, paint roller applies wire again.Be the important ring in electromagnetic wire production process to the control of temperature of paint liquid, formulate corresponding temperature of paint liquid technique according to different product needed, temperature range is between 40-70 °, and this just needs paint liquid heater to control temperature of paint liquid.Current existing every platform electromagnetic wire production equipment is made up of 3 cover painting system, often overlaps the electric heating system that painting system has a 2KW.This electric heating system is made up of thermostat, heating tube, tank body, pipe fitting etc., is converted into heat energy, heats and keep temperature of paint liquid by electric energy by heating tube.Above-mentioned existing paint liquid electric heating system is using heating tube as origin of heat, and power consumption is large, and production cost is high; Simultaneously because its heating tube directly contacts with paint liquid, easily make the carbonization of paint liquid, the chemical property of paint liquid can be changed, affect wire coating effect, easily cause quality accident.
Summary of the invention
For the deficiencies in the prior art, the present invention aims to provide a kind of production cost, energy-conservation and can stop the paint liquid heater being thermal source with enamelling machine waste hot steam of the electromagnetic wire production of painting liquid carbonization of reducing.
For achieving the above object, the present invention adopts following technical scheme:
The paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production, comprise the residual evaporator of enamelling machine, for the tube connector of delivering vapor, first valve with electrically motorized operation, twin containers heating tank, second valve with electrically motorized operation, condenser and water tank, this twin containers heating tank comprises for the outer tank of splendid attire steam and the inner canister for splendid attire paint liquid, inner canister is overlapped and is loaded in outer tank and form one, inner canister is that its upper and lower two ends of closed structure are respectively equipped with paint roller and paint the connector that pump is connected, outer tank and the airtight combination of interior tank wall are formed can the cavity volume of splendid attire steam, the upper and lower two ends of this outer tank are also respectively arranged with a connector, the steam output end of residual evaporator connects the first valve with electrically motorized operation one link by tube connector, the connector that another link of first valve with electrically motorized operation is arranged by tube connector and outer tank upper end is connected, the connector that outer tank lower end is arranged connects the second valve with electrically motorized operation one link by tube connector, another link of second valve with electrically motorized operation connects the steam inlet end of condenser by tube connector, the condensate outlet end of condenser connects water tank one end, and the water tank other end connects residual evaporator.
Further, also comprise thermocouple and thermoregulator, inner canister is placed with thermocouple after splendid attire completely paints liquid, its working end of this thermocouple stretches in inner canister paint liquid, the cold junction of thermocouple is connected with thermoregulator, and thermoregulator electricly connects with the electric actuator of the first valve with electrically motorized operation and the second valve with electrically motorized operation more respectively.
Further, this outer pot bottom is provided with a blowdown valve connector, and blowdown valve is connected with outer tank by this blowdown valve connector.
Preferably, the connector that described inner canister lower end is arranged pumps to hold with the paint of paint pump and is connected, and the connector that inner canister upper end is arranged feeds to hold with the paint of paint roller and is connected.
Further, the connector of described inner canister upper end is also connected with paint case by bypass return line, so that part paint liquid can be back to heat cycles utilization again in paint case.
The present invention has following beneficial effect:
The paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production of the present invention, the steam utilizing enamelling machine used heat to be produced by the residual evaporator of enamelling machine heats and keeps temperature of paint liquid, there is production cost low, energy-conservation and can stop to paint the advantage of liquid carbonization, solve that the power consumption that existing paint liquid electric heating system exists using heating tube as origin of heat is large, production cost is high and the easy carbonization of paint liquid, wire apply the problems such as weak effect.
Accompanying drawing explanation
Fig. 1 is its principle of work and power schematic diagram of paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production of the present invention.
Embodiment
Below in conjunction with drawings and the specific embodiments, the invention will be further described, understands the technological thought of application claims protection so that clearer.
The paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production of the present invention as shown in Figure 1, comprise the residual evaporator 1 of enamelling machine, for the tube connector 2 of delivering vapor, first valve with electrically motorized operation 3, twin containers heating tank 4, second valve with electrically motorized operation 5, condenser 6, water tank 7, thermocouple 8 and thermoregulator 9, this twin containers heating tank 4 comprises for the outer tank 41 of splendid attire steam and the inner canister 42 for splendid attire paint liquid, inner canister 42 is overlapped and is loaded in outer tank 41 and form one, inner canister 42 is that its upper and lower two ends of closed structure are respectively equipped with paint roller 12 and paint the connector that pump 11 is connected, outer tank 41 and the airtight combination of inner canister 42 outer wall are formed can the cavity volume of splendid attire steam, these outer tank about 41 two ends are also respectively arranged with a connector, the steam output end of residual evaporator 1 connects the first valve with electrically motorized operation 3 one link by tube connector 2, first another link of valve with electrically motorized operation 3 is connected with the connector that outer tank 41 upper end is arranged by tube connector 2, the connector that outer tank 41 lower end is arranged connects the second valve with electrically motorized operation 5 one link by tube connector 2, second another link of valve with electrically motorized operation 5 connects the steam inlet end of condenser 6 by tube connector 2, the condensate outlet end of condenser 6 connects water tank 7 one end, and water tank 7 other end connects residual evaporator 1 and to residual evaporator 1 moisturizing.
For the ease of controlling paint liquid heating-up temperature, above-mentioned inner canister 42 is placed with the thermocouple 8 for detecting temperature of paint liquid after splendid attire completely paints liquid, this its working end of thermocouple 8 stretches to inner canister 42 and paints in liquid, the cold junction of thermocouple 8 is connected with thermoregulator 9, and thermoregulator 9 electricly connects with the electric actuator of the first valve with electrically motorized operation 3 and the second valve with electrically motorized operation 5 more respectively.
For the ease of cleaning outer tank 41, be provided with a blowdown valve connector bottom this outer tank 41, blowdown valve 410 to be connected with outer tank 41 by this blowdown valve connector and to carry out scum cock control to outer tank 41.
Operation principle of the present invention is: during work, and the connector that inner canister 42 lower end is arranged pumps hold is connected with the paint of paint pump 11, and the paint painting pump 11 pumps into be held and the paint case 10 painting liquid is housed is connected, and the connector of inner canister 42 upper end setting feeds to hold with the paint of paint roller 12 and is connected.Enamelling machine used heat is utilized to produce steam by the residual evaporator 1 of enamelling machine, steam is via tube connector 2 and control flow by the first valve with electrically motorized operation 3 and enter to the closed containing cavity that outer tank 41 and inner canister 42 formed from outer tank 41 upper end, steam in outer tank 41 carries out heat exchange with the direction of motion anti-with the paint liquid phase in inner canister 42, steam flows from top to bottom and enters condenser 6 from outer tank 41 lower end via the tube connector 2 be connected with its lower end connector and the second valve with electrically motorized operation 5, steam is stored in water tank 7 with the form of condensate liquid and water after condenser 6 cools, condensate liquid in water tank 7 is back in residual evaporator 1 again and evaporates with the circulating-heating realizing water residual evaporator 1 supplementing water medium.And in order to better recycle paint liquid, the connector of inner canister 42 upper end is also connected with paint case 10 by bypass return line 13, so that part paint liquid can be back to heat cycles utilization again in paint case 10.
For a person skilled in the art, according to technical scheme described above and design, other various corresponding change and distortion can be made, and all these change and distortion all should belong within the protection range of the claims in the present invention.
Claims (5)
1. the paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production, it is characterized in that: the residual evaporator (1) comprising enamelling machine, for the tube connector (2) of delivering vapor, first valve with electrically motorized operation (3), twin containers heating tank (4), second valve with electrically motorized operation (5), condenser (6) and water tank (7), this twin containers heating tank (4) comprises the outer tank (41) for splendid attire steam and the inner canister (42) for splendid attire paint liquid, inner canister (42) is overlapped and is loaded in outer tank (41) and form one, inner canister (42) is respectively equipped with paint roller (12) for its upper and lower two ends of closed structure and paints the connector that pump (11) is connected, outer tank (41) and the airtight combination of inner canister (42) outer wall are formed can the cavity volume of splendid attire steam, this outer tank (41) is also respectively arranged with a connector in two ends up and down,
The steam output end of residual evaporator (1) connects the first valve with electrically motorized operation (3) link by tube connector (2), first valve with electrically motorized operation (3) another link is connected with the connector that outer tank (41) upper end is arranged by tube connector (2), the connector that outer tank (41) lower end is arranged connects the second valve with electrically motorized operation (5) link by tube connector (2), second valve with electrically motorized operation (5) another link connects the steam inlet end of condenser (6) by tube connector (2), the condensate outlet end of condenser (6) connects water tank (7) one end, water tank (7) other end connects residual evaporator (1).
2. the paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production as claimed in claim 1, it is characterized in that: also comprise thermocouple (8) and thermoregulator (9), inner canister (42) is placed with thermocouple (8) after splendid attire completely paints liquid, this thermocouple (8) its working end stretches in inner canister (42) paint liquid, the cold junction of thermocouple (8) is connected with thermoregulator (9), and thermoregulator (9) electricly connects with the electric actuator of the first valve with electrically motorized operation (3) and the second valve with electrically motorized operation (5) more respectively.
3. the paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production as claimed in claim 1, it is characterized in that: this outer tank (41) bottom is provided with a blowdown valve connector, and blowdown valve (410) is connected with outer tank (41) by this blowdown valve connector.
4. the paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production as claimed in claim 1, it is characterized in that: the connector that described inner canister (42) lower end is arranged pumps to hold with the paint of paint pump (11) and is connected, and the connector that inner canister (42) upper end is arranged feeds to hold with the paint of paint roller (12) and is connected.
5. the paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production as claimed in claim 4, part paint liquid it is characterized in that: the connector of described inner canister (42) upper end also passes through bypass return line (13) and is connected with paint case (10), so that can be back to heat cycles utilization again in paint case (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410680965.XA CN104376923B (en) | 2014-11-25 | 2014-11-25 | The paint liquid heater with enamelling machine waste hot steam as thermal source that electromagnetic wire produces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410680965.XA CN104376923B (en) | 2014-11-25 | 2014-11-25 | The paint liquid heater with enamelling machine waste hot steam as thermal source that electromagnetic wire produces |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104376923A true CN104376923A (en) | 2015-02-25 |
| CN104376923B CN104376923B (en) | 2016-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410680965.XA Active CN104376923B (en) | 2014-11-25 | 2014-11-25 | The paint liquid heater with enamelling machine waste hot steam as thermal source that electromagnetic wire produces |
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| CN (1) | CN104376923B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201383388Y (en) * | 2009-04-24 | 2010-01-13 | 浙江长城电工科技有限公司 | Paint case-paint groove heating device of enamelling machine |
| JP2011048956A (en) * | 2009-08-25 | 2011-03-10 | Sumitomo Electric Ind Ltd | Insulated wire manufacturing method and heating device |
| CN204288933U (en) * | 2014-11-25 | 2015-04-22 | 广东精达里亚特种漆包线有限公司 | The paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production |
-
2014
- 2014-11-25 CN CN201410680965.XA patent/CN104376923B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201383388Y (en) * | 2009-04-24 | 2010-01-13 | 浙江长城电工科技有限公司 | Paint case-paint groove heating device of enamelling machine |
| JP2011048956A (en) * | 2009-08-25 | 2011-03-10 | Sumitomo Electric Ind Ltd | Insulated wire manufacturing method and heating device |
| CN204288933U (en) * | 2014-11-25 | 2015-04-22 | 广东精达里亚特种漆包线有限公司 | The paint liquid heater being thermal source with enamelling machine waste hot steam of electromagnetic wire production |
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| Publication number | Publication date |
|---|---|
| CN104376923B (en) | 2016-11-23 |
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Address after: 528225 No. 18, Dongfeng Road, Songgang Songxia Industrial Park, Shishan town, Nanhai District, Foshan City, Guangdong Province Patentee after: Guangdong Jingda Rea Special Enameled Wire Co.,Ltd. Address before: 528231 Shishan Changhongling Industrial Park, Nanhai District, Foshan City, Guangdong Province Patentee before: GUANGDONG JINGDA REA SPECIAL ENAMELED WIRE CO.,LTD. |