CN104374795B - Ash melting tester - Google Patents

Ash melting tester Download PDF

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Publication number
CN104374795B
CN104374795B CN201410604667.2A CN201410604667A CN104374795B CN 104374795 B CN104374795 B CN 104374795B CN 201410604667 A CN201410604667 A CN 201410604667A CN 104374795 B CN104374795 B CN 104374795B
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CN
China
Prior art keywords
furnace core
ball screw
burner hearth
ash melting
fixing seat
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CN201410604667.2A
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Chinese (zh)
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CN104374795A (en
Inventor
罗建文
黄海键
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Changsha Kaiyuan Instruments Co Ltd
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Changsha Kaiyuan Instruments Co Ltd
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Priority to CN201410604667.2A priority Critical patent/CN104374795B/en
Publication of CN104374795A publication Critical patent/CN104374795A/en
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Abstract

The invention discloses a kind of ash melting tester, sampling device includes machine core fixed plate, the ball screw being rotatably dispose in machine core fixed plate, the motor for driving ball screw rotation, ball screw nut, the mandrel connecting with machine core fixed plate, the bridge plate being slideably positioned in mandrel, the mounting base being fixedly installed on bridge plate, the upper cover for being set to side of the mounting base far from bridge plate, the furnace core for being rotatably dispose in upper cover, the transmission mechanism and baffle being sheathed on ball screw;Mandrel is parallel with ball screw, and damper assembly is provided between bridge plate and ball screw nut, and transmission mechanism is connect with furnace core;Baffle plate setting is in ball screw far from motor one end, and transmission mechanism is between ball screw nut and baffle;Sampling device is fixedly connected with the bottom of burner hearth component, and the central axis of furnace core is aligned with the central axis of burner hearth.Ash melting tester provided by the invention, improves service using life;Reduce maintenance and maintenance cost;Ensure the reliability of burner hearth sealing.

Description

Ash melting tester
Technical field
The present invention relates to test equipment technical field, in particular to a kind of ash melting tester.
Background technique
Currently, ash in the market melts in tester, sample is installed on furnace core, and furnace core is installed on middle supporting plate, middle support Plate is carried out by feed screw nut with screw body affixed.By being installed on driving screw rod lower section and far from first motor of burner hearth The upper and lower movement of supporting plate in screw rod rotation realization is driven, the loading and sample presentation work of sample are realized with this.
After sample is sent to the predetermined position of burner hearth by first motor, by being installed below burner hearth and close to burner hearth Rotary motion of the second motor driven sample in burner hearth, observed in order to which video camera passes through a fixed hole position on burner hearth To the test situation of sample.
But need to be mounted so that two motors, mechanism is limited, driving screw rod is located at the non-central position of middle supporting plate It sets, so that forming the arm of force between the center of gravity and screw rod of middle pallet part, and a gravitational moment is thus generated, so that middle supporting plate and silk Verticality between bar, through after a period of time later can have greatly changed so that middle supporting plate is no longer vertical with screw rod.This When sample can directly result in furnace core and be rotated in burner hearth, since the gap between furnace core and burner hearth is very small, there is furnace ' sweeping wall ' phenomenon between core and burner hearth, influences service using life;Furthermore, it is desirable to which installing two motors respectively drives sample Lifting and rotation, so that structure is complicated and is not easy to dismantle for sampling device, maintenance and maintenance cost are higher.In addition, due to middle support Plate is after loading because the reason of mechanism bias leads to unbalance stress everywhere, it is easy to sealing performance herein be caused to lose Effect.
Therefore, service using life how is improved, maintenance and maintenance cost are reduced, improves burner hearth sealing reliability, is this Technical field personnel's urgent problem to be solved.
Summary of the invention
In view of this, the present invention provides a kind of ash melting testers, to improve service using life, maintenance and dimension are reduced Cost is protected, burner hearth sealing reliability is improved.
To achieve the above object, the invention provides the following technical scheme:
A kind of ash melting tester, including burner hearth component and sampling device, the sampling device include machine core fixed plate, turn The motor and the ball screw that the dynamic ball screw being set in the machine core fixed plate, the driving ball screw rotate The ball screw nut that matches, the mandrel that one end is connect with the machine core fixed plate, the bridge being slideably positioned in the mandrel Plate, the mounting base being fixedly installed on the bridge plate, the upper cover for being set to side of the mounting base far from the bridge plate, rotation It is set to the furnace core of side of the upper cover far from the bridge plate, the transmission mechanism being sheathed on the ball screw and for hindering Keep off the baffle of the transmission mechanism;
The axis of the mandrel is parallel with the axis of the ball screw, between the bridge plate and the ball screw nut It is provided with damper assembly, the transmission mechanism is connect with the furnace core;The baffle plate setting is in the ball screw far from described One end of motor, the transmission mechanism is between the ball screw nut and the baffle;
The sampling device is fixedly connected with the bottom of the burner hearth component, the central axis of the furnace core and the burner hearth group The central axis of burner hearth in part is aligned.
It preferably, further include the flue seal receptacle that the bottom of the burner hearth component is set in above-mentioned ash melting tester, There is the through-hole passed through for the furnace core thereon;
The one end of the mandrel far from the machine core fixed plate is fixedly connected with the flue seal receptacle;
The upper cover is provided with the first sealing ring towards the flue seal receptacle on one side.
Preferably, in above-mentioned ash melting tester, the inside of the mounting base has the internal tooth being axially evenly arranged along it;
The transmission mechanism has the gear teeth being meshed with the internal tooth.
Preferably, in above-mentioned ash melting tester,
It further include furnace core fixing seat, the furnace core is fixed in the furnace core fixing seat;
The transmission mechanism includes planet carrier, planetary gear and centre wheel;
The side of the planet carrier is connect with the furnace core fixing seat;The planetary gear is set to the another of the planet carrier Side and the planetary gear matched with the internal tooth of the mounting base;
The centre wheel is engaged with the planetary gear, the centre wheel be sheathed on the ball screw and with the ball Feed screw nut is affixed, and between the baffle and the ball screw nut.
Preferably, in above-mentioned ash melting tester, the second sealing is provided between the furnace core fixing seat and the upper cover Circle.
Preferably, in above-mentioned ash melting tester, the furnace core, which is fixed on the furnace core by the fixed device of furnace core, to be fixed On seat;
The fixed device of the furnace core includes: the furnace core lock ring for being set to the upper end of the furnace core fixing seat, the furnace core lock Ring is connected by screw to the furnace core fixing seat;The furnace core card being set between the furnace core lock ring and the furnace core fixing seat Tool, the furnace core fixture is the annular fixture being sheathed on the outside of the furnace core, and inner wall is contacted with the outer wall of the furnace core.
Preferably, in above-mentioned ash melting tester, the furnace core fixture is metal fixture, is provided on the furnace core fixture Fixture opening;
The inner wall of the furnace core lock ring is lock ring tapered surface and its larger diameter end towards the furnace core fixing seat, the furnace core The outer surface of fixture, which has, is adapted the first tapered surface with the lock ring tapered surface;
And/or inner wall of the furnace core fixing seat close to the upper end has lower fixed seat tapered surface and its larger diameter end court To the furnace core lock ring, the outer surface of the furnace core fixture, which has, is adapted the second tapered surface with the lower fixed seat tapered surface.
Preferably, in above-mentioned ash melting tester, the furnace core fixture is flexible pad.
Preferably, in above-mentioned ash melting tester, third sealing is provided between the furnace core fixing seat and the furnace core Circle.
Preferably, in above-mentioned ash melting tester, the burner hearth component further includes the perspective coating being installed on the burner hearth It sets and video camera;
The arrangement for perspective includes: the bracket being installed on burner hearth, is provided on the bracket and the sight on the burner hearth Examine the through-hole of hole alignment;The transflection mirror being arranged on the bracket, the transflection mirror are contacted along the bracket with the burner hearth Contact surface is obliquely installed, and the projection of the transflection mirror on the bracket covers the through-hole;
The transflection mirror of the video camera and the arrangement for perspective is correspondingly arranged.
Preferably, in above-mentioned ash melting tester, the angle a between the transflection mirror and the axis of the through-hole is 30 ° ~60 °.
Preferably, in above-mentioned ash melting tester, the support arm that there is the axis along the through-hole to arrange on the bracket, The transflection mirror is installed on the support arm;
The quantity of the support arm is two and is symmetrically disposed on the two sides of the through-hole, and the outside of the support arm is arranged There is cooling fin.
Preferably, in above-mentioned ash melting tester, the burner hearth includes main boiler tube, background pipe, temperature tube and observation capture Pipe, the main boiler tube, the background pipe, the temperature tube and the observation capture pipe are an integral structure.
Preferably, in above-mentioned ash melting tester, the axis and institute of the axis of the background pipe and the observation capture pipe State the axis perpendicular of main boiler tube;
The background pipe and the observation capture pipe are symmetrically disposed on the side wall of the main boiler tube.
Preferably, in above-mentioned ash melting tester, the bridge plate has the spiral shell being sheathed on the outside of the ball screw nut Female through-hole is provided with first bearing between the ball screw nut and the nut through hole.
Preferably, in above-mentioned ash melting tester, the ball screw passes through the machine core far from one end of the furnace core Fixed plate and it is provided with driven gear;
The motor is set in the machine core fixed plate and its output end passes through the machine core fixed plate;The motor The driving gear engaged with the driven gear is provided on output end.
It preferably, further include being set in the machine core fixed plate, for controlling the electricity in above-mentioned ash melting tester The microswitch of the power-off of machine;
The button of the microswitch to press direction consistent with the ball screw nut direction of motion.
It can be seen from the above technical scheme that ash melting tester provided by the invention, completes furnace by a motor The lifting and rotation of core avoid the occurrence of between furnace core and burner hearth convenient for ball screw, furnace core and burner hearth central axis to be aligned ' sweeping wall ' phenomenon, improves service using life;The structure of sampling device and easy to disassemble is simplified, maintenance and maintenance are reduced Cost;It is arranged by above-mentioned screw rod transmission, so that furnace core will not generate eccentric moment, is in furnace core and component engaged therewith Optimal working condition, it is ensured that the sealing performance of furnace core bottom, and then ensure the reliability of burner hearth sealing.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of sampling device provided in an embodiment of the present invention;
Fig. 2 is the schematic cross-sectional view of sampling device provided in an embodiment of the present invention;
Fig. 3 is the first partial enlarged view of part A in Fig. 2;
Fig. 4 is the partial enlarged view of part B in Fig. 2;
Fig. 5 is the left view schematic diagram of sampling device provided in an embodiment of the present invention;
Fig. 6 is the cut-away illustration in Fig. 2 along the face C-C;
Fig. 7 is the schematic front view of planet carrier provided in an embodiment of the present invention;
Fig. 8 is the elevational schematic view of planet carrier provided in an embodiment of the present invention;
Fig. 9 is the schematic front view of furnace core fixing seat provided in an embodiment of the present invention;
Figure 10 is the schematic cross-sectional view of furnace core fixing seat provided in an embodiment of the present invention;
Figure 11 is the schematic front view of bridge plate provided in an embodiment of the present invention;
Figure 12 is the schematic cross-sectional view of bridge plate provided in an embodiment of the present invention;
Figure 13 is the schematic front view of machine core fixed plate provided in an embodiment of the present invention;
Figure 14 is the schematic front view of flue seal receptacle provided in an embodiment of the present invention;
Figure 15 is the schematic cross-sectional view of flue seal receptacle provided in an embodiment of the present invention;
Figure 16 is the schematic front view of furnace core lock ring provided in an embodiment of the present invention;
Figure 17 is the schematic cross-sectional view of furnace core lock ring provided in an embodiment of the present invention;
Figure 18 is the schematic front view of furnace core fixture provided in an embodiment of the present invention;
Figure 19 is the schematic cross-sectional view of furnace core fixture provided in an embodiment of the present invention;
Figure 20 is the schematic front view of centre wheel provided in an embodiment of the present invention;
Figure 21 is the schematic cross-sectional view of centre wheel provided in an embodiment of the present invention;
Figure 22 is second of partial enlarged view of part A in Fig. 2;
Figure 23 is the schematic cross-sectional view of arrangement for perspective provided in an embodiment of the present invention;
Figure 24 is the schematic front view of arrangement for perspective provided in an embodiment of the present invention;
Figure 25 is the schematic side view of arrangement for perspective provided in an embodiment of the present invention;
Figure 26 is the schematic cross-sectional view of burner hearth provided in an embodiment of the present invention.
Wherein,
Burner hearth component-A, burner hearth-A1, background pipe-A11, main boiler tube-A12, temperature tube-A13 observe capture pipe- A14, arrangement for perspective-A2, through-hole-A211, support arm-A212, screw mounting hole-A213, video camera-A3, loading dress Set-B, ash cone supporting plate -1, hypanthium -2, furnace core -3, oil-free bushing -4, the first nut -5, the first sealing ring -6, flue Seal receptacle -7, through-hole -71, the second mandrel fixation hole -72, the first screw -8, the second sealing ring -9, upper cover -10, planet Frame -11, planet carrier connecting shaft -111, planetary gear shaft -112, mounting base -12, the second screw -13, baffle -14 rub Pad -15, bearing cover -16, first bearing -17, axle sleeve -18 keep cover board -19, and motor -20 determines journey block -21, Driving gear -22, shaft block ring -23, the second nut -24, screw rod mounting base -25, planetary gear -26, second bearing - 27, flat key -28, centre wheel -29, the center gear teeth -291, centre wheel connecting plate -292, third screw -30, driven tooth Wheel -31, machine core fixed plate -32, the second centre bore -321, the first mandrel fixation hole -322, motor through-hole -323, the four Five screw -34 of screw -33, the, switch bracket -35, mandrel -36, six screw -38 of microswitch -37, the, ball wire Seven screw -40, the of bar -39, the, eight screw -41, nine screw -43 of damper assembly -42, the, bridge plate -44, the first center Hole -441, linear bearing mounting hole -442, linear bearing -45, ten screw -47 of ball screw nut -46, the, cushion cover - 48,3rd bearing -49, hole retaining ring -50, furnace core fixing seat -51, interior positioning protrusion -511, outer fastening screw -512, Third sealing ring -52, third nut -53, furnace core fixture -54, fixture opening -541, furnace core lock ring -55.
Specific embodiment
The invention discloses a kind of ash melting testers, to improve service using life;Maintenance and maintenance cost are reduced, Improve burner hearth sealing reliability.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-Fig. 4 is please referred to, Fig. 1 is the structural schematic diagram of sampling device provided in an embodiment of the present invention;Fig. 2 is the present invention The schematic cross-sectional view for the sampling device that embodiment provides;Fig. 3 is the partial enlarged view of part A in Fig. 2;Fig. 4 is part B in Fig. 2 Partial enlarged view.
The embodiment of the invention provides a kind of ash melting testers, including burner hearth component A and sampling device B.Sampling device B It include: ball screw 39, ball screw 39 is rotatably dispose in machine core fixed plate 32;The motor for driving ball screw 39 to rotate 20;The ball screw nut 46 matched with ball screw 39;The mandrel 36 that one end is connect with machine core fixed plate 32, mandrel 36 Axis is parallel with the axis of ball screw 39;The bridge plate 44 being slideably positioned in mandrel 36, bridge plate 44 and ball screw nut 46 Between be provided with damper assembly 42;The mounting base 12 being fixedly installed on bridge plate 44;Mounting base 12 is set to far from bridge plate 44 The upper cover 10 of side;It is rotatably dispose in the furnace core 3 of side of the upper cover 10 far from bridge plate 44;The transmission being sheathed on ball screw 39 Mechanism, transmission mechanism are matched with mounting base 12, and transmission mechanism is connect with furnace core 3;Ball screw 39 is set to far from motor 20 One end, for stopping the baffle 14 of transmission mechanism, transmission mechanism is between ball screw nut 46 and baffle 14;Loading dress It sets B to be fixedly connected with the bottom of burner hearth component A, the central axis of furnace core 3 is aligned with the central axis of the burner hearth A1 in burner hearth component A.
Ash melting tester provided in an embodiment of the present invention, during loading, motor 20 is rotated forward, and drives ball screw 39 Rotation, due to being provided with damper assembly 42 between bridge plate 44 and ball screw nut 46, avoids ball screw nut 46 with ball Screw rod 39 rotates, and only axially moves along ball screw 39, bridge plate 44 is along 36 upward sliding of mandrel at this time;It is transported upwards in furnace core 3 In dynamic process, ball screw nut 46 drives bridge plate 44 to move upwards, and then mounting base 12 and upper cover 10 is driven to move upwards, Until ball screw nut 46 is contacted with baffle 14;Since ball screw 39 is provided with baffle 14 far from one end of motor 20, resistance It keeps off transmission mechanism to rise, that is, ball screw nut 46 compresses under the blocking of baffle 14 with transmission mechanism, makes ball screw nut 46 can not be along the axial movement of ball screw 39, until ball screw nut 46 overcomes the damping action of damper assembly 42, with rolling Ballscrew 39 rotates together;Ball screw nut 46 and transmission mechanism compress, under the action of frictional force, ball screw nut 46 Transmission mechanism rotation is driven, so that furnace core 3 rotates.Sampling device B provided in an embodiment of the present invention, it is complete by a motor At the lifting and rotation of furnace core 3, convenient for by the central axis of burner hearth A1 in ball screw 39, the central axis of furnace core 3 and burner hearth component A Alignment, avoids the occurrence of ' sweeping wall ' phenomenon between furnace core 3 and burner hearth, improves service using life;Simplify sampling device B's Structure and easy to disassemble, reduces maintenance and maintenance cost;It is arranged by above-mentioned screw rod transmission, so that furnace core 3 will not generate partially Mental and physical efforts square makes furnace core and component engaged therewith be in optimal working condition, it is ensured that the sealing performance of furnace core bottom, in turn Ensure the reliability of burner hearth sealing.
It further include being arranged in burner hearth component A in sampling device B provided in an embodiment of the present invention as shown in Figure 14 and Figure 15 Bottom flue seal receptacle 7, there is on flue seal receptacle 7 through-hole 71 passed through for furnace core 3;Mandrel 36 is far from machine core fixed plate 32 one end is fixedly connected with flue seal receptacle 7.That is, one end of mandrel 36 is fixedly connected with machine core fixed plate 32, mandrel 36 The other end is connect with flue seal receptacle 7, forms braced frame.It is provided in machine core fixed plate 32 and is sheathed on 39 outside of ball screw The second centre bore 321, further include the first mandrel fixation hole 322 of one end for stationary spindle 36.It is set on flue seal receptacle 7 It is equipped with the second mandrel fixation hole 72 of stationary spindle 36, mandrel 36 is fixed on flue seal receptacle 7 by third nut 53.
Further, upper cover 10 is provided with the first sealing ring 6 towards flue seal receptacle 7 on one side.With ensure upper cover 10 with Sealing between flue seal receptacle 7.
Preferably, motor 20 is reversible electric machine, in order to realize the upper of furnace core 3 by the forward and reverse of control motor 20 It rises and declines.Also single direction rotatable motor can be used, by setting changed course transmission parts change motor 20 and ball screw 39 it Between transmission direction the rotating forward and reversion of ball screw 39 can be realized, be no longer discussed in detail herein.
Wherein, linear bearing 45 is provided between bridge plate 44 and mandrel 36.As is illustrated by figs. 11 and 12, bridge plate 44 has set If the first centre bore 441 of ball screw nut 46 and the circumferentially uniformly distributed linear bearing mounting hole along the first centre bore 441 442.In the present embodiment, the quantity of mandrel 36 is three, and therefore, the quantity of linear bearing mounting hole 442 is also three.It can also be with It is set as other quantity, is no longer discussed in detail herein and within protection scope.
Preferably, damper assembly 42 is fixed on bridge plate 44 by the 9th screw 43.Damper assembly 42 can also be arranged In other positions, no longer it is discussed in detail herein and within the protection scope of the embodiment of the present invention.
Bridge plate 44 and mounting base 12 are fixed by the 8th screw 41.
Hypanthium 2 and ash cone supporting plate 1 are sequentially installed on furnace core 3, in order to sample placement.
As shown in Fig. 2, baffle 14 is fixedly installed on ball screw 39 by the second screw 13.
As shown in fig. 6, transmission mechanism include be set to the inside of mounting base 12 and the internal tooth that is axially evenly arranged along it and The gear teeth being meshed with internal tooth, the gear teeth are connect with furnace core 3.When furnace core 3 rotates, the internal tooth of the gear teeth and mounting base 12 cooperates, and mentions The high rotational stability of transmission mechanism, so that 3 stable rotation of furnace core.
As shown in Figure 2 and Figure 6, ash melting tester provided in an embodiment of the present invention further includes furnace core fixing seat 51, furnace core 3 It is fixed in furnace core fixing seat 51.Transmission mechanism includes: planet carrier 11, the side of planet carrier 11 and the fixed company of furnace core fixing seat 51 It connects;The other side for being set to planet carrier 11 is provided with the planetary gear 26 matched with the internal tooth of mounting base 12;It is sheathed on ball wire Centre wheel 29 on bar 39, centre wheel 29 is between baffle 14 and ball screw nut 46 and is fixed in ball screw nut 46 On.The gear teeth include the planetary gear 26 being meshed with the internal tooth of mounting base 12 and the centre wheel 29 engaged with planetary gear 26;Centre wheel 29 are fixed on ball screw nut 46.When ball screw 39 rotates, until ball screw nut 46 and 14 rigid contact of baffle Afterwards, centre wheel 29 is engaged with planetary gear 26 at this time, the interior tooth engagement of planetary gear 26 and mounting base 12, so that planet carrier 11 is to furnace core Fixing seat 51 exports the movement of required reduction ratio, thus movement needed for obtaining furnace core 3.
Cycloidal-pin wheel can also be set by transmission mechanism, make the interior tooth engagement of its outer gear Yu mounting base 12, equally It can achieve said effect.It no longer specifically describes herein and within protection scope.
In order to consider processing technology, spiral shell can will be used after the center gear teeth 291 and 292 parts processing of centre wheel connecting plate The modes such as line are affixed, it is integral directly to process centre wheel 29, then are fixed on ball screw nut 46.
As shown in Figure 20 and Figure 21, centre wheel 29 includes the center gear teeth 291 engaged with planetary gear 26 and is located at that its is separate Connecting plate 292, ball screw nut 46 and centre wheel connecting plate 292 is taken turns centered on the side of furnace core 3 to connect by bolt or screw It connects.
Due to the presence of damping mechanism, it is ensured that ball screw nut 46 will not generate axial-rotation fortune in lifting process It is dynamic, at this point, transmission mechanism follows bridge plate 44 to carry out upper and lower elevating movement;When centre wheel 29 as ball screw nut 46 rises To 39 top of ball screw, centre wheel 29 is engaged with planetary gear 26;Until with after 14 rigid contact of baffle, due to the resistance of baffle 14 Gear effect, centre wheel 29 and ball screw nut 46 can not continue to complete vertical motion, then overcome caused by damping mechanism Damping force, carries out the rotary motion of horizontal direction, and centre wheel 29 rotates and planetary gear 26 is driven to rotate.
As shown in Fig. 2, further, 3rd bearing 49 is provided between planetary gear 26 and the rotation axis of planet carrier 11, the Three bearings 49 are provided with hole retaining ring 50, the cushion cover being set in hole retaining ring 50 48 far from the side of planet carrier 11 and are sheathed on In cushion cover 48 and the tenth screw 47 with the rotation axis connection of planet carrier 11.
The quantity of above-mentioned planetary gear 26 is three and is uniformly arranged along the circumferential direction of planet carrier 11 (i.e. the circumferential direction of centre wheel 29). Can also set other quantity for the quantity of planetary gear 26, as one, it is more than two or four, be no longer discussed in detail herein and Within protection scope.
As shown in Fig. 2, being provided with the second sealing ring 9 between furnace core fixing seat 51 and upper cover 10.Pass through the second sealing of setting Circle 9, it is ensured that the sealing between furnace core fixing seat 51 and upper cover 10.
Transmission mechanism have across upper cover 10 planet carrier connecting shaft 111, planet carrier connecting shaft 111 close to furnace core 3 one End is fixedly installed furnace core fixing seat 51, and furnace core 3 is fixedly installed in furnace core fixing seat 51.By the way that furnace core fixing seat 51 is arranged, Ensure transmission mechanism to the stability of strutting system of furnace core 3.Wherein it is possible to understand, planet carrier connecting shaft 111 and ball screw 39 coaxial arrangements, and planet carrier connecting shaft 111 is connect with the center of furnace core fixing seat 51, furnace core fixing seat 51 and furnace core 3 are coaxial Setting.
As shown in Fig. 3, Fig. 7 and Fig. 8, in the present embodiment, since transmission mechanism is planetary gear mechanism, planet carrier 11 has Planet carrier body, the planetary gear shaft 112 being rotatablely connected with planetary gear 26 and the planet carrier connecting shaft 111 that is connect with furnace core 3.With The planetary gear shaft 112 that planetary gear 26 is rotatablely connected is set to the side of planet carrier body, and planet carrier connecting shaft 111 is set to row The other side of carrier ontology.The shaft shoulder for positioning furnace core fixing seat 51, furnace core fixing seat are provided in planet carrier connecting shaft 111 51 one side is contacted with the shaft shoulder, and the other end is contacted with the first nut 5 being sheathed in planet carrier connecting shaft 111.Planet carrier connection Oil-free bushing 4 is provided between axis 111 and upper cover 10, it can be achieved that axial rotation motion.
As shown in FIG. 9 and 10, furnace core fixing seat 51 is sheathed in planet carrier connecting shaft 111, is had and row on inner wall The interior positioning protrusion 511 that carrier connecting shaft 111 positions, and be arranged on the top surface (face contacted with furnace core 3) of furnace core fixing seat 51 There is outer fastening screw 512.
Furnace core fixing seat 51 and furnace core 3 are fixed by the fixed device of furnace core, the fixed device of furnace core include furnace core fixture 54 and Furnace core lock ring 55.The upper end of furnace core fixing seat 51 is provided with furnace core lock ring 55, and furnace core lock ring 55 and furnace core fixing seat 51 pass through the The connection of one screw 8;Furnace core fixture 54 is provided between furnace core lock ring 55 and furnace core fixing seat 51, furnace core fixture 54 is to be sheathed on furnace The annular fixture in 3 outside of core, inner wall are contacted with the outer wall of furnace core 3.Pass through first in furnace core lock ring 55 and furnace core fixing seat 51 Furnace core fixture 54 is tightened and squeezed to screw 8, so that flexible deformation occurs for furnace core fixture 54, and then ensures furnace core 1 by furnace core Fixture 54 is fixed, and the inner wall of furnace core fixture 54 and the outer wall of furnace core 3 squeeze, and realizes the fixation of furnace core 3.Avoid furnace core fixing seat 51 with furnace core 3 be directly threadedly coupled and caused by install it is inconvenient, by the fixation for effectively facilitating furnace core 3;Also, no setting is required Threaded portion, and then avoid increasing the whole height that connect with furnace core 3 of furnace core fixing seat 51, avoids oversized, effectively improves Structural compactness.
As shown in Figure 16, Figure 17, Figure 18 and Figure 19, in the present embodiment, furnace core fixture 55 is metal clasp, furnace core fixture 54 have fixture opening 541.By tightening the first screw 8, so that furnace core lock ring 55 is mobile to furnace core fixing seat 51, furnace is being clamped Make 541 closure of fixture opening of furnace core fixture 54 while core fixture 54, and furnace core fixture 54 is shunk and clamping furnace core 3, it is complete At the fixation of furnace core 3 and furnace core fixing seat 51.
In order to which fixture opening 4a1 is closed when keeping furnace core lock ring 3a mobile to furnace core fixing seat 6, the furnace core lock in the present embodiment The inner wall of ring 55 is lock ring tapered surface and its larger diameter end is towards furnace core fixing seat 51, and the outer surface of furnace core fixture 54 has and lock Ring tapered surface is adapted the first tapered surface;Inner wall of the furnace core fixing seat 51 close to the upper end has lower fixed seat tapered surface and it is big For diameter end towards furnace core lock ring 55, the outer surface of furnace core fixture 54, which has, is adapted the second tapered surface with lower fixed seat tapered surface. By above-mentioned setting, when tightening the first screw 8, furnace core lock ring 55 and furnace core fixing seat 51 are close to each other, lock ring taper towards The direction of furnace core 3 squeezes the first tapered surface, and lower fixed seat taper squeezes the second tapered surface towards the direction of furnace core 3, so that 541 closure of fixture opening, furnace core fixture 54 is to contract.And then furnace core fixture 54 is squeezed to the outer wall of furnace core 3, reach sealing effect Fruit.Wherein, furnace core fixture 54 has fixture opening 541, in order to the flexible deformation of furnace core fixture 54.
It can also only be lock ring tapered surface and its larger diameter end towards furnace core fixing seat 51, furnace in the inner wall of furnace core lock ring 55 The outer surface of core fixture 54, which has, is adapted tapered surface with lock ring tapered surface, and the contact of furnace core fixing seat 51 and furnace core fixture 54 Face is plane.Can also by furnace core fixing seat 51 close to the upper end inner wall have lower fixed seat tapered surface and its larger diameter end court To furnace core lock ring 55, the outer surface of furnace core fixture 54, which has, is adapted tapered surface with lower fixed seat tapered surface, and furnace core lock ring 55 Contact surface with furnace core fixture 54 is plane.Sprung jaws can also be set by furnace core fixture 54, that is, use elastic material system It is made fixture, passes through furnace core lock ring 55 and the flexible deformation close to each other of furnace core fixing seat 51.It is no longer discussed in detail herein and Within protection scope.
In another embodiment, furnace core fixture 54 is flexible pad.Furnace core lock ring 55 to furnace core fixing seat 51 close, furnace core 54 flexible deformation of fixture completes the fixation of furnace core 3 and furnace core fixing seat 51 so that its inner ring is shunk and clamping furnace core 3.Its In, above-mentioned flexible pad can be rubber pad or resin mat etc..
In order to ensure the sealing effect between the outer wall and furnace core fixing seat 51 of furnace core 3, furnace core fixing seat 51 and furnace core 3 it Between be provided with third sealing ring 52.
As shown in Fig. 2, third sealing ring 52 is located at the side wall and furnace core fixing seat 51 of furnace core 3 in the first embodiment Between inner sidewall.The inner sidewall of furnace core fixing seat 51 is provided with annular groove, and third sealing ring 52 is placed in annular groove, by furnace core 3 are placed in furnace core fixing seat 51, so that the side wall of furnace core 3 is slided along the inner sidewall of furnace core fixing seat 51, so that it is close to compress third The sealing of the two is completed in seal 52.It is understood that the top of furnace core fixing seat 51 has the groove for accommodating furnace core 3, furnace core The inner sidewall of fixing seat 51 is the side wall of groove.
As shown in figure 22, in second of embodiment, third sealing ring 52 is located at the bottom wall and furnace core fixing seat 51 of furnace core 3 Top surface between.Wherein, the top surface of furnace core fixing seat 51 is the groove bottom of groove of its top for accommodating furnace core 3.Preferably, It is provided with annular groove on the top surface of furnace core fixing seat 51, third sealing ring 52 is placed in annular groove, furnace core 3 is placed in furnace core and is consolidated In reservation 51, so that the side wall of furnace core 3 is slided along the inner sidewall of furnace core fixing seat 51, and the bottom wall of furnace core 3 is consolidated to close to furnace core The top surface of reservation 51 moves, and then compresses third sealing ring 52.
Shown in as shown in Figure 1, Figure 23, Figure 24 and Figure 25, burner hearth component A further include the arrangement for perspective A2 being installed on burner hearth A1 and Video camera A3;Arrangement for perspective A2 includes: the bracket A21 for being installed on burner hearth A1, is provided with and is used for and burner hearth on bracket A21 The through-hole A211 of peep hole alignment on A1;The transflection mirror A22 being set on bracket A21, transflection mirror A22 is along bracket A21 and furnace The contact surface of thorax A1 contact is obliquely installed, and projection of the transflection mirror A22 on bracket A21 covers through-hole A211;Video camera A3 and thoroughly The transflection mirror of view apparatus A2 is correspondingly arranged.
In use, bracket A21 is installed on burner hearth, through-hole A211 thereon is aligned with peep hole, due to saturating Projection of the anti-mirror A22 on bracket A21 covers through-hole A211, so that can penetrate transflection in operator during observation Mirror A22, through-hole A211 and peep hole observe burner hearth inside;Also, transflection mirror A22 is used to connect with burner hearth along bracket A21 The contact surface of touching is obliquely installed, that is, after installing, the cross section along peep hole is obliquely installed, and transflection mirror A22 is on bracket A21 Projection cover through-hole A211 so that the image of through-hole A211 changes angle by the reflex of transflection mirror A22, by video camera A3 is aligned with the reflection angle of transflection mirror A22, in order to imaging inside burner hearth A1.That is, being only by a peep hole Observation and camera shooting of the achievable operator to specimen test situation inside burner hearth A1, reduce burner hearth A1 the number of openings, improve Burner hearth A1 sealing effect reduces security risk.
Wherein, it can be directly mounted at burner hearth A1 for sealing the photoscope of the peep hole of burner hearth A1, in order to direct It is covered on peep hole;Photoscope can also be installed on through-hole A211, by the way that arrangement for perspective A2 to be installed on burner hearth A1, make The through-hole A211 for being equipped with photoscope is covered on peep hole, and then completes the sealing of A1 burner hearth.
Further, the angle a between transflection mirror A22 and the depth direction of through-hole A211 is 30 °~60 °.Wherein, preferably Set 45 ° for the angle a between transflection mirror A22 and the depth direction of through-hole A211, in order to by video camera A3 along burner hearth A1 Vertical direction place.
For the ease of fixation of the transflection mirror A22 on bracket A21, there is the depth direction along through-hole A211 on bracket A21 The support arm A212 of arrangement.By the way that transflection mirror A22 to be installed on it is completed on support arm A212 fix.Also, pass through setting branch Brace A212 effectively expands transflection mirror A22 to the distance of burner hearth, and then it is heated excessive and deform to avoid transflection mirror A22, mentions Its high service life.
Further, the quantity of support arm A212 is two and is symmetrically disposed on the two sides of through-hole A211.After mounting, really The vertical direction that support arm A212 is protected along burner hearth is installed, in order to the reflective operation of transflection mirror A22.
As shown in figures 24 and 25, cooling fin is provided on the outside of support arm A212.By the way that cooling fin is arranged, branch is improved The heat dissipation effect of brace A212 thereby reduces the heat being transmitted on transflection mirror A22 by burner hearth, further improves its use Service life.
In order to avoid cooling fin from interfering with external device while ensuring heat dissipation effect, the outer end face of cooling fin exists Projection line on bracket A21 is overlapped with the outer contour of bracket A21, that is, cooling fin is no more than far from one end of support arm A212 At the edge of bracket A21.
The groove for positioning transflection mirror A22 is provided on support arm A212.In the present embodiment, the number of support arm A212 Amount is two, is provided with groove thereon and groove is oppositely arranged.In the present embodiment, transflection mirror A22 is rectangle transflection mirror, After transflection mirror A22 is installed in groove, two sides of transflection mirror A22 are fixed respectively by two grooves, so that transflection mirror A22 is fixed between two support arm A212, it is ensured that the stability maintenance of transflection mirror A22.
In the present embodiment, there is the screw mounting hole A213 for being fixedly connected with burner hearth on bracket A21.Bracket A21 It is connect by screw with burner hearth.Other modes can also be used, such as snap connection mode or welding, are no longer discussed in detail herein And within protection scope.
Further, screw mounting hole A213 is waist-shaped hole.
As shown in figure 26, burner hearth A1 includes main boiler tube A12, and coal sample ash cone is evenly heated in main boiler tube A12;Background pipe A11 and observation capture pipe A14, arrangement for perspective A2 alignment observation capture pipe A14, in order to video camera A3 camera shooting, in background pipe A11 Under the action of, the test process of shooting coal sample ash cone;For detecting the temperature tube A13 of temperature in main boiler tube A12, temperature measuring equipment is stretched Temperature in main boiler tube A12 is detected after entering temperature tube A13.That is background pipe A11 and observation capture pipe A14 are to the outside of main boiler tube A12 Extend, and temperature tube A13 is protruded into inside main boiler tube A12.Wherein, main boiler tube A12, background pipe A11, temperature tube A13 and observation take As pipe A14 is an integral structure.
By the way that main boiler tube A12, background pipe A11, temperature tube A13 and observation capture pipe A14 setting are an integral structure, into And ensure connecting pin including main boiler tube A12 and background pipe A11, the connecting pin of main boiler tube A12 and temperature tube A13 and main boiler tube The sealing performance of heated constant temperature area A15 including the connecting pin of A12 and observation capture pipe A14, avoids the gas in burner hearth A1 It is excessive, improve device safety in utilization.
In the present embodiment, main boiler tube A12, background pipe A11, temperature tube A13 and observation capture pipe A14 are what sintering was formed Integral structure.
It can also be by other means by main boiler tube A12, background pipe A11, temperature tube A13 and observation capture pipe A14 setting It is an integral structure.In another embodiment, main boiler tube A12, background pipe A11, temperature tube A13 and observation capture pipe A14 are weldering Connect the integral structure to be formed.Other modes can also be selected to take main boiler tube A12, background pipe A11, temperature tube A13 and observation It is an integral structure as pipe A14 is arranged, not repeated them here.
In order to ensure observing the capture clarity of capture pipe A14, the axis of background pipe A11 and the axis for observing capture pipe A14 The axis perpendicular of line and main boiler tube A12;Background pipe A11 and observation capture pipe A14 is symmetrically disposed on the side wall of main boiler tube A12 On.That is, background pipe A11 and observation capture pipe A14 is coaxially arranged and axis perpendicular to main boiler tube A12.It can also be by background pipe A11 axis arrangement at an acute angle coaxially arranged and with main boiler tube A12 with observation capture pipe A14.
It generates to make ball screw nut 46 overcome the damping force of damper assembly 42 when being raised to top relative to bridge plate 44 rotary motion, bridge plate 44 have the nut through hole for being sheathed on 46 outside of ball screw nut, ball screw nut 46 and spiral shell First bearing 17 is provided between female through-hole.
Further, the outer sheath of ball screw nut 46, which is equipped with, keeps axle sleeve 18, and first bearing 17 is sheathed on holding shaft Between the outer wall of set 18 and the inner wall of nut through hole.
The bearing cover 16 of the outer ring for positioning first bearing 17 is provided on the bottom surface of bridge plate 44 and for positioning the The holding cover board 19 of the inner ring of one bearing 17.
Wherein, damper assembly 44 can offset with cover board 19 is kept, and keep lid by squeezing to ball screw nut 46 Plate 19 ensures the damping action to ball screw nut 46.
Damper assembly 44 can also be made directly to offset with ball screw nut 46.
Bearing cover 16 is fixed on bridge plate 44 by the 7th screw 40.
As shown in Fig. 2, Fig. 4 and Figure 13, ball screw 39 passes through machine core fixed plate 32 far from one end of furnace core 3 and is provided with Driven gear 31;Motor 20 is set in machine core fixed plate 32 and its output end passes through machine core fixed plate 32;The output of motor 20 The driving gear 22 engaged with driven gear 31 is provided on end.
The motor through-hole 323 that the output end of power supply machine 20 passes through is additionally provided in machine core fixed plate 32.By the way that motor is arranged Through-hole 323, so that the output end of motor 20 is located at the same of machine core fixed plate 32 far from one end of furnace core 3 with ball screw 39 Side facilitates motor 20 in order to which 31 driving gear 22 of driven gear is placed in side of the machine core fixed plate 32 far from bridge plate 44 Installation.
Wherein, ball screw 39 is rotatably dispose in screw rod mounting base 25 by second bearing 27.Screw rod mounting base 25 with Machine core fixed plate 32 is fixedly connected by third screw 30.The top of screw rod mounting base 25, which is provided with, determines journey block 21, determines journey block 21 It is fixedly installed in screw rod mounting base 25 by the 6th screw 38.It is solid that machine core by the second nut 24 is fixed in the end of mandrel 36 On fixed board 32 and flue seal receptacle 7.
Shaft block ring 23 is provided between the output end and driving gear 22 of motor 20.Ball screw 39 and driven gear 31 Between be provided with flat key 28.Motor 20 is fixed in machine core fixed plate 32 by the 4th screw 33.
As shown in figure 5, sampling device B provided in an embodiment of the present invention further includes being set in machine core fixed plate 32, it is used for Control the microswitch 37 of the power-off of motor 20;The button of microswitch 37 presses direction and 46 side of moving of ball screw nut To consistent.When ball screw nut 46 declines along ball screw 39, when ball screw nut 46 or bridge plate 44 and microswitch After 37 contacts, control motor 20 is powered off, motor 20 after avoiding ball screw nut 46 or bridge plate 44 from contacting with machine core fixed plate 32 Continue to rotate and components is caused to damage.Preferably, the button of microswitch 37 is aligned with ball screw nut 46, in order to roll Ballscrew nut 46 directly presses the button of microswitch 37.Also it can be set and be driven between button and ball screw nut 46 Component presses transmission parts by ball screw nut 46, then makes transmission parts button press.
Wherein, switch bracket 35 is provided in machine core fixed plate 32, microswitch 37 is fixedly installed by the 5th screw 34 In on switch bracket 35.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (17)

1. a kind of ash melting tester, including burner hearth component and sampling device, which is characterized in that the sampling device includes machine core Fixed plate, the ball screw being rotatably dispose in the machine core fixed plate, driving ball screw rotation motor, with it is described Mandrel that ball screw nut that ball screw matches, one end are connect with the machine core fixed plate is slideably positioned in the heart Bridge plate on axis, is set to side of the mounting base far from the bridge plate at the mounting base being fixedly installed on the bridge plate Upper cover, the furnace core for being rotatably dispose in side of the upper cover far from the bridge plate, the driver being sheathed on the ball screw Structure and baffle for stopping the transmission mechanism;
The axis of the mandrel is parallel with the axis of the ball screw, is arranged between the bridge plate and the ball screw nut There is damper assembly, the transmission mechanism is connect with the furnace core;The baffle plate setting is in the ball screw far from the motor One end, the transmission mechanism is between the ball screw nut and the baffle;
The sampling device is fixedly connected with the bottom of the burner hearth component, in the central axis of the furnace core and the burner hearth component Burner hearth central axis alignment.
2. ash melting tester as described in claim 1, which is characterized in that further include the bottom that the burner hearth component is arranged in Flue seal receptacle, there is the through-hole passed through for the furnace core thereon;
The one end of the mandrel far from the machine core fixed plate is fixedly connected with the flue seal receptacle;
The upper cover is provided with the first sealing ring towards the flue seal receptacle on one side.
3. ash melting tester as described in claim 1, which is characterized in that the inside of the mounting base has axial equal along it The internal tooth of even arrangement;
The transmission mechanism has the gear teeth being meshed with the internal tooth.
4. ash melting tester as claimed in claim 3, which is characterized in that
It further include furnace core fixing seat, the furnace core is fixed in the furnace core fixing seat;
The transmission mechanism includes planet carrier, planetary gear and centre wheel;
The side of the planet carrier is connect with the furnace core fixing seat;The planetary gear be set to the other side of the planet carrier and The planetary gear matched with the internal tooth of the mounting base;
The centre wheel is engaged with the planetary gear, the centre wheel be sheathed on the ball screw and with the ball screw Nut is affixed, and between the baffle and the ball screw nut.
5. ash melting tester as claimed in claim 4, which is characterized in that set between the furnace core fixing seat and the upper cover It is equipped with the second sealing ring.
6. ash melting tester as claimed in claim 4, which is characterized in that the furnace core is fixed on by the fixed device of furnace core In the furnace core fixing seat;
The fixed device of the furnace core includes: the furnace core lock ring for being set to the upper end of the furnace core fixing seat, the furnace core lock ring with The furnace core fixing seat is connected by screw to;The furnace core fixture being set between the furnace core lock ring and the furnace core fixing seat, The furnace core fixture is the annular fixture being sheathed on the outside of the furnace core, and inner wall is contacted with the outer wall of the furnace core.
7. ash melting tester as claimed in claim 6, which is characterized in that the furnace core fixture is metal fixture, the furnace Fixture opening is provided on core fixture;
The inner wall of the furnace core lock ring is lock ring tapered surface and its larger diameter end towards the furnace core fixing seat, the furnace core fixture Outer surface have and with the lock ring tapered surface be adapted the first tapered surface;
And/or inner wall of the furnace core fixing seat close to the upper end has lower fixed seat tapered surface and its larger diameter end towards institute Furnace core lock ring is stated, the outer surface of the furnace core fixture, which has, is adapted the second tapered surface with the lower fixed seat tapered surface.
8. ash melting tester as claimed in claim 6, which is characterized in that the furnace core fixture is flexible pad.
9. such as the described in any item ash melting testers of claim 4-8, which is characterized in that the furnace core fixing seat and the furnace Third sealing ring is provided between core.
10. ash melting tester as described in claim 1, which is characterized in that the burner hearth component further include be installed on it is described Arrangement for perspective and video camera on burner hearth;
The arrangement for perspective includes: the bracket being installed on burner hearth, is provided on the bracket and the peep hole on the burner hearth The through-hole of alignment;The transflection mirror being arranged on the bracket, the transflection mirror are contacted along the bracket with what the burner hearth contacted Face is obliquely installed, and the projection of the transflection mirror on the bracket covers the through-hole;
The transflection mirror of the video camera and the arrangement for perspective is correspondingly arranged.
11. ash melting tester as claimed in claim 10, which is characterized in that the axis of the transflection mirror and the through-hole it Between angle a be 30 °~60 °.
12. ash melting tester as claimed in claim 10, which is characterized in that have the axis along the through-hole on the bracket The support arm of line arrangement, the transflection mirror are installed on the support arm;
The quantity of the support arm is two and is symmetrically disposed on the two sides of the through-hole, is provided on the outside of the support arm scattered Backing.
13. ash melting tester as claimed in claim 10, which is characterized in that the burner hearth includes main boiler tube, background pipe, surveys Temperature pipe and observation capture pipe, the main boiler tube, the background pipe, the temperature tube and the observation capture pipe are integral type knot Structure.
14. ash melting tester as claimed in claim 13, which is characterized in that the axis of the background pipe and the observation take As the axis of pipe and the axis perpendicular of the main boiler tube;
The background pipe and the observation capture pipe are symmetrically disposed on the side wall of the main boiler tube.
15. ash melting tester as described in claim 1, which is characterized in that the bridge plate, which has, is sheathed on the ball wire Nut through hole on the outside of stem nut is provided with first bearing between the ball screw nut and the nut through hole.
16. ash melting tester as described in claim 1, which is characterized in that the ball screw far from the furnace core one End is across the machine core fixed plate and is provided with driven gear;
The motor is set in the machine core fixed plate and its output end passes through the machine core fixed plate;The output of the motor The driving gear engaged with the driven gear is provided on end.
17. ash melting tester as described in claim 1, which is characterized in that it further include being set in the machine core fixed plate, For controlling the microswitch of the power-off of the motor;
The button of the microswitch to press direction consistent with the ball screw nut direction of motion.
CN201410604667.2A 2014-10-31 2014-10-31 Ash melting tester Active CN104374795B (en)

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CN106053519B (en) * 2016-07-05 2018-05-22 长沙开元仪器股份有限公司 Ash fusion tester transmission device and ash fusion tester

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CN103710761A (en) * 2014-01-09 2014-04-09 北京七星华创电子股份有限公司 Mechanism capable of realizing lifting and rotating integrated movement of furnace door
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CN103710761A (en) * 2014-01-09 2014-04-09 北京七星华创电子股份有限公司 Mechanism capable of realizing lifting and rotating integrated movement of furnace door
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