CN104372744B - A kind of large-scale bridge support grouting mould bases - Google Patents

A kind of large-scale bridge support grouting mould bases Download PDF

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Publication number
CN104372744B
CN104372744B CN201410623347.1A CN201410623347A CN104372744B CN 104372744 B CN104372744 B CN 104372744B CN 201410623347 A CN201410623347 A CN 201410623347A CN 104372744 B CN104372744 B CN 104372744B
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China
Prior art keywords
templates
pieces
mould bases
grouting
bridge
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CN201410623347.1A
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Chinese (zh)
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CN104372744A (en
Inventor
贾卫亮
周叶飞
曾明雄
李晓坤
吴浪
侯宝磊
孙海鹏
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China Railway 15th Bureau Group Co Ltd
City Construction Co Ltd of China Railway 15th Bureau Group Co Ltd
Original Assignee
7TH CONSTRUCTION Co Ltd OF CHINA 15TH Corp
China Railway 15th Bureau Group Co Ltd
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Priority to CN201410623347.1A priority Critical patent/CN104372744B/en
Publication of CN104372744A publication Critical patent/CN104372744A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/04Bearings; Hinges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The present invention relates to a kind of large-scale bridge support grouting mould bases, it is characterized in that: this mould bases mainly comprises four pieces of templates, four pieces of templates mutually enclose and are fastenedly connected and form grouting die cavity; One group of relative template upper surface is had at least to be provided with swinging bridge pad supporting mechanism in above-mentioned four pieces of templates, swinging bridge pad supporting mechanism is provided with rotary caging device and lift adjustment mechanism, and described bridge pad supporting mechanism adjustable installing is on upper mounting plate; Four Angle Position of mould bases are provided with fine setting footing.Adopt technique scheme, in practice of construction process, disposablely can complete bearing axis and the adjustment of plane elevation, and carry out the construction of bridge support grouting operation smoothly, avoid repeating adjustment operation and each operation is mutually disturbed, increased work efficiency, the present invention also has revolving strong, easy installation and removal, solid and reliable, easy and simple to handle, construction control precision advantages of higher in addition.

Description

A kind of large-scale bridge support grouting mould bases
Technical field
The invention belongs to technical field of bridge construction, particularly relate to a kind of large-scale bridge support grouting mould bases.
Background technology
Bridge pad is the important feature parts connecting bridge superstructure and substructure, and the counter-force of bridge superstructure and distortion (displacement and corner) can be passed to bridge substructure by reliably.Because large-scale bridge support is from great, and pier stud top operational limited space, bearing leveling when mounted needs repeatedly to adjust axis and plane elevation, and take multiple measurements and check, complicated operation, difficulty of construction is large, and support grouting cannot be carried out immediately to fix after support leveling, its axis and plane elevation may be caused to produce error because of collision bearing during follow-up grouting model sheetinstallat, need repeatedly finely tune guarantee construction quality again, and then affect the progress of engineering.
Summary of the invention
The present invention for solve in known technology the technical problem that exists and provide a kind of solid and reliable, easy and simple to handle, construction control precision is high, disposablely can complete bearing axis and the adjustment of plane elevation, and carry out the construction of support grouting operation smoothly, avoid the large-scale bridge support grouting mould bases repeating adjustment operation and each operation is mutually disturbed, increased work efficiency.
The technical scheme that the present invention takes for the technical problem existed in solution known technology is:
A kind of large-scale bridge support grouting mould bases, is characterized in that: this mould bases mainly comprises four pieces of templates, and four pieces of templates mutually enclose and are fastenedly connected and form grouting die cavity; The upper and lower surface of described each four pieces of templates is equipped with upper mounting plate and lower installation board; Have at least one group of relative template upper surface to be provided with swinging bridge pad supporting mechanism in above-mentioned four pieces of templates, described bridge pad supporting mechanism adjustable installing is on upper mounting plate;
Described swinging bridge pad supporting mechanism mainly comprises head tree, and the upper surface of described head tree is provided with center-pole; Described center-pole is set with revolving support cover, the external diameter of described revolving support cover is concordant with enclosing post-grouting die cavity medial surface or have certain distance apart from medial surface; The excircle of described revolving support cover is provided with gripper shoe along revolving support cover axis direction, and the outward flange of described gripper shoe extends in grouting die cavity, and its degree of depth extends to bridge pad upper junction plate, and holds up bridge pad;
The upper end of described center-pole is provided with thread segment, equipped locking nut on described thread segment;
Rotary caging device is provided with between described revolving support cover and head tree;
The soffit of described head tree is provided with connecting screw rod, described connecting screw rod is inserted in the installing hole of upper mounting plate, described installing hole is elongated hole, described connecting screw rod is fitted with two locking nuts, two locking nuts respectively spiral shell are contained on connecting screw rod, two locking nuts are distributed in the both sides up and down of the upper mounting plate of template upper surface, and two above-mentioned locking nuts and connecting screw rod constitute and adjust head tree and be elevated, and fastening lift adjustment mechanism;
Four Angle Position of the mould bases that described four pieces of templates enclose are provided with fine setting footing.
The present invention can also adopt following technical measures:
Described rotary caging device comprises the semicircle revolution breach being arranged on head tree upper end, and the two ends of revolution breach define limiting section; The soffit of corresponding revolution gap position revolving support cover is provided with the slewing limit block of 1/4 circle, and described slewing limit block is inserted in revolution breach.
One group of adjacent forms is had at least to be provided with level gauge in described four pieces of templates.
The advantage that the present invention has and good effect are: because the present invention adopts technique scheme, in practice of construction process, disposablely can complete bearing axis and the adjustment of plane elevation, and carry out the construction of bridge support grouting operation smoothly, avoid repeating adjustment operation and each operation is mutually disturbed, increased work efficiency, the present invention also has revolving strong, easy installation and removal, solid and reliable, easy and simple to handle, construction control precision advantages of higher in addition.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is head tree structural representation;
Fig. 4 is revolving support nested structure schematic diagram;
Fig. 5 is using state figure of the present invention.
In figure: 1, template; 1-1, grouting die cavity; 1-2, upper mounting plate; 1-20, installing hole; 1-3, lower installation board; 2, swinging bridge pad supporting mechanism; 2-1, head tree; 2-10, revolution breach; 2-11, limiting section; 2-2, center-pole; 2-20, thread segment; 2-21, locking nut; 2-3, revolving support cover; 2-30, slewing limit block; 2-4, gripper shoe; 2-5, rotary caging device; 2-6, lift adjustment mechanism; 2-60, connecting screw rod; 2-61, locking nut; 2-62, locking nut; 3, bridge pad; 3-1, upper junction plate; 3-2, lower connecting plate; 4, footing is finely tuned; 5, level gauge; 6, bridge pier; 6-1, anchor hole; 7, pinner; 8, anchoring piece.
Detailed description of the invention
For summary of the invention of the present invention, Characteristic can be understood further, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
Refer to Fig. 1 to Fig. 4, a kind of large-scale bridge support grouting mould bases, this mould bases mainly comprises four pieces of templates, 1, four pieces of templates and mutually encloses and be fastenedly connected formation grouting die cavity 1-1; The upper and lower surface of described each four pieces of templates is equipped with upper mounting plate 1-2 and lower installation board 1-3; Above-mentioned template also can adopt C shape channel-section steel to replace, and described channel-section steel should meet load bearing requirements; Have at least one group of relative template upper surface to be provided with swinging bridge pad supporting mechanism 2 in above-mentioned four pieces of templates, described bridge pad supporting mechanism adjustable installing, on upper mounting plate 1-2, adopts adjustable structure to meet the adjustment of docking location between template.
Above-mentioned swinging bridge pad supporting mechanism 2 mainly comprises head tree 2-1, and the upper surface of described head tree is provided with center-pole 2-2; Described center-pole is set with revolving support cover 2-3; In order to avoid interfering at placement bridge pad head tree, the external diameter of described revolving support cover is concordant with enclosing post-grouting die cavity medial surface or have certain distance apart from medial surface; The excircle of described revolving support cover 2-3 is provided with gripper shoe 2-4 along revolving support cover axis direction, and the outward flange of described gripper shoe extends in grouting die cavity, and its degree of depth extends to bridge pad upper junction plate 3-1, and holds up bridge pad 3.The upper end of above-mentioned center-pole 2-2 is provided with thread segment 2-20, equipped locking nut 2-21 on described thread segment, the configuration of this locking nut mainly solves two technical problems, off center bar 2-2 when the first prevents revolving support to be enclosed within construction, it two is play locking effect, namely after placing bridge pad, revolving support cover is turned to grouting die cavity inward turning, rotate and lock to assigned address, thus avoid the revolving support cover adjusting to turn round, and then ensure the safety and stability of construction.
Rotary caging device 2-5 is provided with between described revolving support cover 2-3 and head tree 2-1; Described rotary caging device comprises the semicircle revolution breach 2-10 being arranged on head tree 2-1 upper end, and the two ends of revolution breach define limiting section 2-11; The soffit of corresponding revolution gap position revolving support cover is provided with the slewing limit block 2-30 of 1/4 circle, and described slewing limit block is inserted in revolution breach.This rotary caging device ensures that revolving support has two extreme positions when being enclosed within revolution, one is the extreme position before placing bridge pad, gripper shoe on this position revolving support cover is left above grouting die cavity, bridge pad is facilitated to be placed in grouting die cavity smoothly, another extreme position is Support Position, be positioned at below the upper junction plate being just in time positioned at bridge pad above grouting die cavity in this position gripper shoe, thus play picking-up supporting bridge bearing.
The soffit of described head tree 2-1 is provided with connecting screw rod 2-60, described connecting screw rod is inserted in the installing hole 1-20 of upper mounting plate, described installing hole is elongated hole, described connecting screw rod is fitted with two locking nuts 2-61,2-62, two locking nuts respectively spiral shell are contained on connecting screw rod, two locking nuts are distributed in the both sides up and down of the upper mounting plate 1-2 of template upper surface, and two above-mentioned locking nuts and connecting screw rod constitute and adjust head tree and be elevated, and fastening lift adjustment mechanism 2-6; This structure design mainly solves the problem adjusting axis and plane elevation after supporting bridge bearing is placed, by loosening and tightening the coarse regulation that can realize axis and elevation fast two locking nuts.
Four Angle Position of the mould bases that described four pieces of templates enclose are provided with fine setting footing 4, can carry out the fine setting to realizing axis and elevation, and then ensure that construction quality by fine setting footing.
Conveniently observe the levelness of template, have at least in described four pieces of templates in one group of adjacent forms and be provided with level gauge 5.
Concrete construction method, refer to Fig. 5, be first sleeved on the pinner 7 of bridge pier 6 upper surface four pieces of templates are enclosed mould bases, and ensure that each inner surface of template 1 and the side of pinner are close to, spillage during to prevent from being in the milk, now finely tunes the upper surface of bottom foot base at bridge pier, then the locking nut 2-21 on center-pole is unclamped, and open revolving support cover 2-3, then anchoring piece 8 is installed by the lower connecting plate of bridge pad, by boom hoisting, bridge pad is slowly placed in grouting die cavity 1-1, now anchoring piece is just in time aimed in the anchor hole 6-1 on bridge pier, when the lower connecting plate 3-2 of bridge pad 3 is descending, and after crossing revolving support cover 2-3, open revolving support cover to revolving support position, then the locking nut 2-21 of center-pole upper end is locked by revolving support cover locking, now bridge pad continues descending until bridge pad lower connecting plate 4-2 contacts with the upper surface of pinner 6 under the effect of boom hoisting, now by adjusting lift adjustment mechanism 2-4 to ensure axial location and the plane elevation of bridge pad according to actual conditions, and each limit whether level can be observed by level gauge 5, can be finely tuned by fine setting footing 4 if difference is less, after the axial location of above-mentioned regulating guarantee bridge pad and plane elevation, start grouting, wait decentering after grout cures, can once grouting be completed.
In sum, adopt technique scheme, in practice of construction process, disposablely can complete bearing axis and the adjustment of plane elevation, and carry out the construction of bridge support grouting operation smoothly, avoid repeating adjustment operation and each operation is mutually disturbed, increased work efficiency, the present invention also has revolving strong, easy installation and removal, solid and reliable, easy and simple to handle, construction control precision advantages of higher in addition.
The above is only to preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, every according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, all belong in the scope of technical solution of the present invention.

Claims (3)

1. a large-scale bridge support grouting mould bases, is characterized in that: this mould bases mainly comprises four pieces of templates, and four pieces of templates mutually enclose and are fastenedly connected and form grouting die cavity; The upper and lower surface of described four pieces of templates is equipped with upper mounting plate and lower installation board; Have at least one group of relative template upper surface to be provided with swinging bridge pad supporting mechanism in above-mentioned four pieces of templates, described bridge pad supporting mechanism adjustable installing is on upper mounting plate;
Described swinging bridge pad supporting mechanism mainly comprises head tree, and the upper surface of described head tree is provided with center-pole; Described center-pole is set with revolving support cover, the external diameter of described revolving support cover is concordant with enclosing post-grouting die cavity medial surface or have certain distance apart from medial surface; The excircle of described revolving support cover is provided with gripper shoe along revolving support cover axis direction, and the outward flange of described gripper shoe extends in grouting die cavity, and its degree of depth extends to bridge pad upper junction plate, and holds up bridge pad upper junction plate;
The upper end of described center-pole is provided with thread segment, equipped locking nut on described thread segment;
Rotary caging device is provided with between described revolving support cover and head tree;
The soffit of described head tree is provided with connecting screw rod, described connecting screw rod is inserted in the upper installing hole of installing plate, described installing hole is elongated hole, described connecting screw rod is fitted with two locking nuts, two locking nuts respectively spiral shell are contained on connecting screw rod, two locking nuts are distributed in the both sides up and down of the installing plate of template upper surface, and two above-mentioned locking nuts and connecting screw rod constitute and adjust head tree and be elevated, and fastening lift adjustment mechanism;
Four Angle Position of the mould bases that described four pieces of templates enclose are provided with fine setting footing.
2. large-scale bridge support grouting mould bases according to claim 1, is characterized in that: described rotary caging device comprises the semicircle revolution breach being arranged on head tree upper end, and the two ends of revolution breach define limiting section; The soffit of corresponding revolution gap position revolving support cover is provided with the slewing limit block of 1/4 circle, and described slewing limit block is inserted in revolution breach.
3. large-scale bridge support grouting mould bases according to claim 1, is characterized in that: have at least one group of adjacent forms to be provided with level gauge in described four pieces of templates.
CN201410623347.1A 2014-11-06 2014-11-06 A kind of large-scale bridge support grouting mould bases Active CN104372744B (en)

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CN201410623347.1A CN104372744B (en) 2014-11-06 2014-11-06 A kind of large-scale bridge support grouting mould bases

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Application Number Priority Date Filing Date Title
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CN104372744B true CN104372744B (en) 2016-02-03

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108118617B (en) * 2017-12-01 2019-08-27 中交二航局第二工程有限公司 Support grouting device and grouting method
CN109605563A (en) * 2019-01-30 2019-04-12 中国华西企业有限公司 A kind of adjustable plugging device for the grouting of prefabricated column bottom
CN112903488B (en) * 2021-01-26 2022-08-16 常州市恒正交通工程试验检测中心有限公司 Bridge detects uses supporting equipment
CN117513141B (en) * 2024-01-08 2024-04-16 山西省交通规划勘察设计院有限公司 Bridge support adjustment mechanism

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* Cited by examiner, † Cited by third party
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JP3066432B2 (en) * 1995-04-25 2000-07-17 中井商工株式会社 Grout-proof curing material for floor slab support
CN202187548U (en) * 2011-07-05 2012-04-11 天津二十冶建设有限公司 Secondary grouting template
CN202416860U (en) * 2012-01-20 2012-09-05 王敦军 Building grouting form with self-locking devices
CN203160136U (en) * 2013-04-01 2013-08-28 中铁十局集团第二工程有限公司 Box girder support grouting template with reinforced device
CN203411891U (en) * 2013-07-09 2014-01-29 中铁十五局集团有限公司 Material-grouting template of bridge supporting base
CN204282219U (en) * 2014-11-06 2015-04-22 中铁十五局集团有限公司 A kind of large-scale bridge support grouting mould bases

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Address after: 200431 new road, Jingan District, Jingan District, Shanghai, 6

Co-patentee after: China Railway fifteen Bureau Group City Construction Engineering Co., Ltd.

Patentee after: China Railway 15 Bureau Group Corporation

Address before: 471013 Luoyang City, Henan four channel 2

Co-patentee before: The 7th Construction Company Ltd. of China 15th Corporation

Patentee before: China Railway 15 Bureau Group Corporation