CN104372037A - Method for producing succinic acid by multistage continuous fermentation - Google Patents

Method for producing succinic acid by multistage continuous fermentation Download PDF

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CN104372037A
CN104372037A CN201410609027.0A CN201410609027A CN104372037A CN 104372037 A CN104372037 A CN 104372037A CN 201410609027 A CN201410609027 A CN 201410609027A CN 104372037 A CN104372037 A CN 104372037A
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tank
residual sugar
sugar
succinic acid
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陈可泉
王震
姜岷
何珣
肖文
欧阳平凯
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Nanjing Tech University
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Abstract

A method for producing succinic acid by multistage continuous fermentation comprises the following steps: in the first step, a seed culture medium, an initial fermentation culture medium, a carbon source feed tank culture solution and a culture mediumCulture solution in a nutrient medium supplementing tank; secondly, sterilizing the series fermentation tank group, the carbon source supplement tank, the culture medium supplement tank, the seed culture medium, the initial fermentation culture medium, the culture solution of the carbon source supplement tank, the culture solution of the culture medium supplement tank and the serum bottle; thirdly, taking the sterilized serum bottle, inoculating the sterilized seed culture medium, and introducing CO2Then inoculating Actinobacillus succinogenes NJ113 to shake culture to be used as a fermentation strain; fourthly, multi-stage continuous fermentation. The production method is simple, and the succinic acid has high yield and purity, so the method is suitable for industrial production.

Description

A kind of multistage continuously fermenting produces the method for succinic acid
Technical field
The invention belongs to succinic acid preparation field, be specifically related to a kind of multistage continuously fermenting and produce the method for succinic acid.
Background technology
Succinic acid, having another name called succsinic acid (succinate acid), is a kind of common natural organic acids, is one of mesostate of tricarboxylic acid cycle, is extensively present in animal and plant and microorganism.As a kind of important carbon four platform chemicals, succinic acid is important intermediate product and 1, the precursor substance of the speciality chemical goods such as 4-butyleneglycol (BDO), gamma-butyrolactone, tetrahydrofuran (THF), N-Methyl pyrrolidone (NMP), adipic acid, oxysuccinic acid and novel biodegradable plastic product poly butylene succinate (PBS), the total market of these chemical reaches 15,000,000,000 U.S. dollars.Up-to-date result of study also shows that succinic acid has boundless prospect in the Application and preparation of biodegradable plastic.Succinic acid and BDO are carried out polyreaction and can generate the novel biodegradable plastic product of a class---poly butylene succinate (PBS).
The synthetic method of succinic acid has chemical method and biological process, and the chemical method that is mainly of current industrial application produces succinic acid.Chemical method mainly contains shortening method, paraffin oxidation style, electrochemical synthesis.But chemical method mainly utilizes non-renewable petroleum resources as raw material, and cost is high, seriously polluted and cannot Sustainable development, seriously limit the development of succinic acid.In recent years, along with the exhaustion day by day of fossil resources, ecocrisis is increasingly sharpened, and sight has been placed on Biological preparation succinic acid by increasing investigator both at home and abroad.Compared with conventional chemical methods, biological process has obvious advantage.Biological process fermentation succinic acid has low, the excellent environmental benefit of cost and has fixing greenhouse gases CO 2etc. advantage.Succinic acid is the mesostate of tricarboxylic acid cycle, also be the reductibility terminal meta-bolites of numerous anaerobion and amphimicrobe, nearly all animals and plants are energy synthesizing succinic acid all, conventional microorganism has Anaerobiospirillum succinoproducens, Actinobacillus succinogenes, intestinal bacteria, Corynebacterium glutamicum, succsinic acid bacterium etc. is produced in mannheim.
Chinese patent CN101857888 A discloses a kind of method utilizing whey fermentation to produce succinic acid, adopts Actinobacillus succinogenes actinobacillus succinogenessuccsinic acid is produced in NJ113 fermentation in the substratum of the whey containing 30 ~ 100g/L lactose, and production concentration is up to 47.51g/L, and yield is up to 67.9%.
Summary of the invention
the technical problem solved:for the deficiencies in the prior art, the object of the present invention is to provide a kind of multistage continuously fermenting to produce the method for succinic acid, preparation process is simple, and succinic acid output is high.
technical scheme:for solving prior art problem, the technical scheme that the present invention takes:
Multistage continuously fermenting produces a method for succinic acid, comprises the following steps:
The first step, joins seed culture medium, Preliminary fermentation substratum, carbon source feed supplement tank nutrient solution and substratum feed supplement tank nutrient solution;
Second step, carries out sterilising treatment to fermentor tank, carbon source feed supplement tank, substratum feed supplement tank, seed culture medium, Preliminary fermentation substratum, carbon source feed supplement tank nutrient solution, substratum feed supplement tank nutrient solution and serum bottle;
3rd step, gets the serum bottle after sterilizing, and the seed culture medium after access sterilizing, passes into CO 2after access again Actinobacillus succinogenes ( actinobacillus succinogenes) NJ113 shaking table cultivate after as fermented bacterium;
4th step, multistagely to continuously ferment, after the fermentor tank series connection after sterilizing, Preliminary fermentation substratum is accessed in one grade fermemtation tank, pass into gas, again according to inoculum size volume ratio be 3-10% access fermented bacterium, Preliminary fermentation substratum flows into second order fermentation tank from one grade fermemtation tank, three grade fermemtation tank, flow in last step fermentor tank successively, by regulating air flow, the initial sugar concentration of one grade fermemtation tank, the benefit sugar speed of fermentor tank at different levels, fermented liquid discharge rate and fermented liquid flow into the sugared concentration in rate-controlling fermentor tank at different levels, the fermentation of succinic acid is completed by controlling cellular biomass and cell reflux rate in fermentor tank at different levels, the omnidistance pH that ferments is 6.5-7.5, temperature is 35-40 DEG C and carries out 50-750h.
As preferably, when fermentor tank quantity is 3, in this three grade fermemtation tank tank at different levels, sugared concentration is: one-level: 90%-80% residual sugar; Secondary: 60%-45% residual sugar; Three grades: 15%-0% residual sugar;
When fermentor tank quantity is 4, in this level Four fermentor tank tank at different levels, sugared concentration is: one-level: 95%-85% residual sugar; Secondary: 70%-55% residual sugar; Three grades: 40%-25% residual sugar; Level Four: 15%-0% residual sugar;
When fermentor tank quantity is 5, in this Pyatyi fermentor tank tank at different levels, sugared concentration is: one-level: 95%-85% residual sugar; Secondary: 75%-60% residual sugar; Three grades: 55%-40% residual sugar; Level Four: 35%-20% residual sugar; Pyatyi: 15%-0% residual sugar;
When fermentor tank quantity is 6, in these six grades of fermentor tank tanks at different levels, sugared concentration is: one-level: 95%-90% residual sugar; Secondary: 80%-70% residual sugar; Three grades: 70%-60% residual sugar; Level Four: 50%-40% residual sugar; Pyatyi: 30%-20% residual sugar; Six grades: 15%-0% residual sugar;
When fermentor tank quantity is 7, in these seven grades of fermentor tank tanks at different levels, sugared concentration is: one-level: 95%-90% residual sugar; Secondary: 80%-70% residual sugar; Three grades: 70%-60% residual sugar; Level Four: 60%-45% residual sugar; Pyatyi: 45%-35% residual sugar; Six grades: 35%-15% residual sugar; Seven grades: 15%-0% residual sugar.
As preferably, the 4th step, the CO of described gas to be volume ratio be 1:1 2and H 2gas mixture, pure CO 2or pure N 2in one, air flow is 0.01-0.04 L/(minL).
As preferably, the 4th step, the initial sugar concentration of one grade fermemtation tank is 50-150 g/L, the benefit sugar speed of fermentor tank at different levels is 10-40 ml/h, fermented liquid discharge rate is 40-160 ml/h, and fermented liquid rate of influx is 10-150 ml/h, cell reflux rate 10-50 ml/h.
As preferably, carbon source feed supplement tank nutrient solution is a kind of in glucose solution, sucrose solution, starch saccharificating liquid, molasses or ligno-cellulose hydrolysate.
As preferably, the 4th step, pH is regulated by one or more adding in sodium carbonate, salt of wormwood, magnesiumcarbonate, sodium hydroxide, potassium hydroxide or magnesium hydroxide.
beneficial effect
The present invention utilizes the method for the multistage production succinic acid that continuously ferments simple, and easy to operate, compared with existing fermentation technique, the output of succinic acid is high, is applicable to industrial operation.
Accompanying drawing explanation
Fig. 1 is the high-efficient liquid phase chromatogram of succinic acid standard substance;
Fig. 2 is the high-efficient liquid phase chromatogram of the tunning of embodiment 1.
Embodiment
The following examples can make the present invention of those skilled in the art comprehend, but do not limit the present invention in any way.
Said multistage the continuously fermenting of the present invention is that number according to cascade fermentation tank is determined, continuously ferment as three fermentor tanks of connecting are three grades, wherein first fermentor tank is one grade fermemtation tank, and second fermentor tank is second order fermentation tank, and the 3rd fermentor tank is three grade fermemtation tank.
Embodiment 1
Multistage continuous fermentation apparatus produces a method for succinic acid, comprises the following steps:
The first step, join seed culture medium, Preliminary fermentation substratum, carbon source feed supplement tank nutrient solution and substratum feed supplement tank nutrient solution, fill a prescription as follows:
Seed culture medium (gL -1): glucose 10 (point disappear), yeast extract paste 5, corn steep liquor 5, NaHCO 310, NaH 2pO 42H 2o 9.6, K 2hPO 43H 2o 15.5, pH 7.0.
Preliminary fermentation substratum (gL -1): glucose 40 (point disappear), yeast extract paste 10, corn steep liquor 10, sodium acetate 1.36, KH 2pO 43, MgCl 26H 2o 0.2, CaCl 20.2, NaCl 1, Na 2hPO 412H 2o 0.31, NaH 2pO 42H 2o 1.6, pH 7.0.
Carbon source feed supplement tank nutrient solution (gL -1): glucose 750.
Substratum feed supplement tank nutrient solution (gL -1): yeast extract paste 30, corn steep liquor 30, sodium acetate 4.08, KH 2pO 49, MgCl 26H 2o 0.6, CaCl 20.6, NaCl 3, Na 2hPO 412H 2o 0.93, NaH 2pO 42H 2o 4.8, pH 7.0.
Second step, the serum bottle getting five 1L fermentor tanks, carbon source feed supplement tank, substratum feed supplement tank, seed culture medium, Preliminary fermentation substratum, carbon source feed supplement tank nutrient solution, substratum feed supplement tank nutrient solution and 100ml sterilizing 15 minutes at 121 DEG C, for subsequent use;
3rd step, gets the serum bottle after sterilizing, and the seed culture medium of access 20ml, passes into CO 2, then accessing Actinobacillus succinogenes NJ113, shaking table 37 DEG C of rotating speeds are cultivate 10 hours under 180 rpm, as fermented bacterium;
4th step, after the fermentor tank series connection after five sterilizings, accesses the Preliminary fermentation substratum of 600ml, passes into the CO that volume ratio is 1:1 in one grade fermemtation tank 2and H 2gas mixture, utilizing gas-holder to control air flow is 0.02 L/(minL), be 10%(v/v according to inoculum size) access fermented bacterium, Preliminary fermentation substratum flows into secondary from one grade fermemtation tank, three grades until Pyatyi, carbon source feed supplement tank and substratum feed supplement tank is utilized to control fermented liquid rate of influx 20-30ml/h, sugared speed mended by glucose is 10-20 ml/h, fermented liquid discharge rate is 40-50 ml/h, initial sugar concentration in one grade fermemtation tank is made to be 50g/L, in Continuous Fermentation Processes, in fermentor tank at different levels, sugared relative concentration fermentation Initial sugar concentration is followed successively by one-level: 95%-85% residual sugar, secondary: 75%-60% residual sugar, three grades: 55%-40% residual sugar, level Four: 35%-20% residual sugar, Pyatyi: 15%-0% residual sugar, omnidistance use sodium hydroxide control pH is 6.5, and leavening temperature: 37 DEG C, controls cell reflux rate 10 ml/h, after 120 h that ferment, get tunning and carry out efficient liquid phase chromatographic analysis, and measure the amount of tunning.
embodiment 2
The first step is to the 3rd step with embodiment 1, and wherein carbon source feed supplement tank nutrient solution is 200g/L sucrose solution.
4th step, after the fermentor tank series connection after five sterilizings, accesses the Preliminary fermentation substratum of 600ml, passes into the CO that volume ratio is 1:1 in one grade fermemtation tank 2and H 2gas mixture, utilizing gas-holder to control air flow is 0.01L/(minL), be 10%(v/v according to inoculum size) access fermented bacterium, Preliminary fermentation substratum flows into secondary from one grade fermemtation tank, three grades until Pyatyi, carbon source feed supplement tank and substratum feed supplement tank is utilized to control fermented liquid rate of influx 120-150 ml/h, sugared speed mended by sucrose is 30 ml/h, fermented liquid discharge rate is 150-160 ml/h, initial sugar concentration in one grade fermemtation tank is made to be 150g/L, in Continuous Fermentation Processes, in fermentor tank at different levels, sugared relative concentration fermentation Initial sugar concentration is followed successively by one-level: 95%-85% residual sugar, secondary: 75%-60% residual sugar, three grades: 55%-40% residual sugar, level Four: 35%-20% residual sugar, Pyatyi: 15%-0% residual sugar, omnidistance use magnesium hydroxide control pH is 6.5, and cell reflux rate 50 ml/h, after 120 h that ferment, gets tunning and carry out efficient liquid phase chromatographic analysis, and measure the amount of tunning.
Embodiment 3
The first step to the 3rd step with embodiment 2.
4th step, after the fermentor tank series connection after five sterilizings, the Preliminary fermentation substratum of 600ml is accessed in one grade fermemtation tank, gas-holder is utilized to control pure N2, air flow is 0.04 L/(minL), be 10%(v/v according to inoculum size) access fermented bacterium, Preliminary fermentation substratum flows into secondary from one grade fermemtation tank, three grades until Pyatyi, carbon source feed supplement tank and substratum feed supplement tank is utilized to control fermented liquid rate of influx 90-110 ml/h, sugared speed mended by sucrose is 20 ml/h, fermented liquid discharge rate is 110-140ml/h, initial sugar concentration in one grade fermemtation tank is made to be 80g/L, in Continuous Fermentation Processes, in fermentor tank at different levels, sugared relative concentration fermentation Initial sugar concentration is followed successively by one-level: 95%-85% residual sugar, secondary: 75%-60% residual sugar, three grades: 55%-40% residual sugar, level Four: 35%-20% residual sugar, Pyatyi: 15%-0% residual sugar, omnidistance use sodium carbonate control pH is 6.5, and cell reflux rate 40 ml/h, after 120 h that ferment, gets tunning and carry out efficient liquid phase chromatographic analysis, and measure the amount of tunning.
embodiment 4
The first step is to the 3rd step with embodiment 1, and wherein carbon source feed supplement tank nutrient solution is starch saccharificating liquid.
4th step, after the fermentor tank series connection after five sterilizings, accesses the Preliminary fermentation substratum of 600ml, passes into pure N in one grade fermemtation tank 2, utilizing gas-holder to control air flow is 0.01 L/(minL), be 10%(v/v according to inoculum size) access fermented bacterium, Preliminary fermentation substratum flows into secondary from one grade fermemtation tank, three grades until Pyatyi, carbon source feed supplement tank and substratum feed supplement tank is utilized to control fermented liquid rate of influx 50-70 ml/h, it is 30-40 ml/h that starch saccharificating liquid mends sugared speed, fermented liquid discharge rate is 80-110 ml/h, initial sugar concentration in one grade fermemtation tank is made to be 50g/L, in Continuous Fermentation Processes, in fermentor tank at different levels, sugared relative concentration fermentation Initial sugar concentration is followed successively by one-level: 95%-85% residual sugar, secondary: 75%-60% residual sugar, three grades: 55%-40% residual sugar, level Four: 35%-20% residual sugar, Pyatyi: 15%-0% residual sugar, omnidistance use salt of wormwood and magnesiumcarbonate mixture control pH are 6.5, cell reflux rate 30 ml/h, after 120 h that ferment, measure the amount of tunning.
embodiment 5
The first step is to the 3rd step with embodiment 1, and wherein carbon source feed supplement tank nutrient solution is molasses.
4th step, after the fermentor tank series connection after five sterilizings, accesses the Preliminary fermentation substratum of 600ml, passes into pure CO in one grade fermemtation tank 2, utilizing gas-holder to control air flow is 0.02 L/(minL), be 10%(v/v according to inoculum size) access fermented bacterium, Preliminary fermentation substratum flows into secondary from one grade fermemtation tank, three grades until Pyatyi, carbon source feed supplement tank and substratum feed supplement tank is utilized to control fermented liquid rate of influx 110-130 ml/h, it is 30-40 ml/h that molasses mend sugared speed, fermented liquid discharge rate is 140-160 ml/h, initial sugar concentration in one grade fermemtation tank is made to be 50g/L, in Continuous Fermentation Processes, in fermentor tank at different levels, sugared relative concentration fermentation Initial sugar concentration is followed successively by one-level: 95%-85% residual sugar, secondary: 75%-60% residual sugar, three grades: 55%-40% residual sugar, level Four: 35%-20% residual sugar, Pyatyi: 15%-0% residual sugar, omnidistance use potassium hydroxide control pH is 6.5, and cell reflux rate 50 ml/h ferments after 120 h, measures the amount of tunning.
embodiment 6
The first step is to the 3rd step with embodiment 1, and wherein carbon source feed supplement tank nutrient solution is ligno-cellulose hydrolysate.
4th step, after the fermentor tank series connection after five sterilizings, accesses the Preliminary fermentation substratum of 600ml, passes into pure N in one grade fermemtation tank 2, utilizing gas-holder to control air flow is 0.04 L/(minL), be 10%(v/v according to inoculum size) access fermented bacterium, Preliminary fermentation substratum flows into secondary from one grade fermemtation tank, three grades until Pyatyi, carbon source feed supplement tank and substratum feed supplement tank is utilized to control fermented liquid rate of influx 120-130 ml/h, it is 30-40 ml/h that ligno-cellulose hydrolysate mends sugared speed, fermented liquid discharge rate is 150-160ml/h, initial sugar concentration in one grade fermemtation tank is made to be 50g/L, in Continuous Fermentation Processes, in fermentor tank at different levels, sugared relative concentration fermentation Initial sugar concentration is followed successively by one-level: 95%-85% residual sugar, secondary: 75%-60% residual sugar, three grades: 55%-40% residual sugar, level Four: 35%-20% residual sugar, Pyatyi: 15%-0% residual sugar, omnidistance use sodium carbonate control pH is 6.5, and cell reflux rate 50 ml/h, after 120 h that ferment, measures the amount of tunning.
comparative example 1
With the succinic acid-producing that continuously ferments of current bibliographical information, with a. succinogenes130Z is starting strain, adopts the mode that single-stage is continuously fermented, and controlling glucose sugar concentration is 20g/L, and thinning ratio is 0.2-1.2, and the maximum concentration of succinic acid only has 10.4g/L.
Comparative example 2
With a. succiniciproducensaTCC No. 29305 is starting strain, and adopt the mode that single-stage is continuously fermented, control lactose concn is 20g/L, and thinning ratio is 0.03-0.14, and the maximum concentration of succinic acid only has 14.0g/L.
After tunning of the present invention is carried out liquid-phase chromatographic analysis, contrast with the high-efficient liquid phase chromatogram of succinic acid standard substance, determine that tunning of the present invention is succinic acid.Compared with prior art, the output of fermentation production of succinic acid of the present invention is high, and technique is simple, is applicable to large-scale production fermentation, and wherein table 1 to ferment to obtain the amount of product for different embodiments of the invention.
Table 1 different embodiments of the invention are fermented to obtain the amount of product

Claims (6)

1. multistage continuously fermenting produces a method for succinic acid, it is characterized in that, comprises the following steps:
The first step, joins seed culture medium, Preliminary fermentation substratum, carbon source feed supplement tank nutrient solution and substratum feed supplement tank nutrient solution;
Second step, carries out sterilising treatment to fermentor tank, carbon source feed supplement tank, substratum feed supplement tank, seed culture medium, Preliminary fermentation substratum, carbon source feed supplement tank nutrient solution, substratum feed supplement tank nutrient solution and serum bottle;
3rd step, gets the serum bottle after sterilizing, and the seed culture medium after access sterilizing, passes into CO 2after access again Actinobacillus succinogenes ( actinobacillus succinogenes) NJ113 shaking table cultivate after as fermented bacterium;
4th step, multistagely to continuously ferment, after the fermentor tank series connection after sterilizing, Preliminary fermentation substratum is accessed in one grade fermemtation tank, pass into gas, again according to inoculum size volume ratio be 3-10% access fermented bacterium, Preliminary fermentation substratum flows into second order fermentation tank from one grade fermemtation tank, three grade fermemtation tank, flow in last step fermentor tank successively, by regulating air flow, the initial sugar concentration of one grade fermemtation tank, the benefit sugar speed of fermentor tank at different levels, fermented liquid discharge rate and fermented liquid flow into the sugared concentration in rate-controlling fermentor tank at different levels, the fermentation of succinic acid is completed by controlling cellular biomass and cell reflux rate in fermentor tank at different levels, the omnidistance pH that ferments is 6.5-7.5, temperature is 35-40 DEG C and carries out 50-750h.
2. multistage continuously fermenting produces the method for succinic acid according to claim 1, it is characterized in that:
When fermentor tank quantity is 3, in this three grade fermemtation tank tank at different levels, sugared concentration is: one-level: 90%-80% residual sugar; Secondary: 60%-45% residual sugar; Three grades: 15%-0% residual sugar;
When fermentor tank quantity is 4, in this level Four fermentor tank tank at different levels, sugared concentration is: one-level: 95%-85% residual sugar; Secondary: 70%-55% residual sugar; Three grades: 40%-25% residual sugar; Level Four: 15%-0% residual sugar;
When fermentor tank quantity is 5, in this Pyatyi fermentor tank tank at different levels, sugared concentration is: one-level: 95%-85% residual sugar; Secondary: 75%-60% residual sugar; Three grades: 55%-40% residual sugar; Level Four: 35%-20% residual sugar; Pyatyi: 15%-0% residual sugar;
When fermentor tank quantity is 6, in these six grades of fermentor tank tanks at different levels, sugared concentration is: one-level: 95%-90% residual sugar; Secondary: 80%-70% residual sugar; Three grades: 70%-60% residual sugar; Level Four: 50%-40% residual sugar; Pyatyi: 30%-20% residual sugar; Six grades: 15%-0% residual sugar;
When fermentor tank quantity is 7, in these seven grades of fermentor tank tanks at different levels, sugared concentration is: one-level: 95%-90% residual sugar; Secondary: 80%-70% residual sugar; Three grades: 70%-60% residual sugar; Level Four: 60%-45% residual sugar; Pyatyi: 45%-35% residual sugar; Six grades: 35%-15% residual sugar; Seven grades: 15%-0% residual sugar.
3. multistage continuously fermenting produces the method for succinic acid according to claim 1, it is characterized in that: the 4th step, the CO of described gas to be volume ratio be 1:1 2and H 2gas mixture, pure CO 2or pure N 2in one, air flow is 0.01-0.04L/(minL).
4. multistage continuously fermenting produces the method for succinic acid according to claim 1, it is characterized in that: the 4th step, the initial sugar concentration of one grade fermemtation tank is 50-150 g/L, the benefit sugar speed of fermentor tank at different levels is 10-40 ml/h, fermented liquid discharge rate is 40-160 ml/h, fermented liquid rate of influx is 10-150 ml/h, cell reflux rate 10-50 ml/h.
5. multistage continuously fermenting produces the method for succinic acid according to claim 1, it is characterized in that: carbon source feed supplement tank nutrient solution is a kind of in glucose solution, sucrose solution, starch saccharificating liquid, molasses or ligno-cellulose hydrolysate.
6. multistage continuously fermenting produces the method for succinic acid according to claim 1, it is characterized in that: the 4th step, and pH is regulated by one or more adding in sodium carbonate, salt of wormwood, magnesiumcarbonate, sodium hydroxide, potassium hydroxide or magnesium hydroxide.
CN201410609027.0A 2014-09-11 2014-11-04 Method for producing succinic acid by multistage continuous fermentation Pending CN104372037A (en)

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