CN104369515B - A kind of vertical glass film machine - Google Patents

A kind of vertical glass film machine Download PDF

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Publication number
CN104369515B
CN104369515B CN201410715280.4A CN201410715280A CN104369515B CN 104369515 B CN104369515 B CN 104369515B CN 201410715280 A CN201410715280 A CN 201410715280A CN 104369515 B CN104369515 B CN 104369515B
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film
glass
break bar
transmission
vertical
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CN104369515A (en
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蔡少华
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/04Punching, slitting or perforating
    • B32B2038/045Slitting

Abstract

The invention discloses a kind of vertical glass film machine, comprise Vertical Rack, glass transmission mechanism, film installing mechanism, film cutter structure and clamp transmission film-covering mechanism. Vertical Rack is vertical putting, and is divided into three sections: glass input section, glass film section and glass deferent segment; Film installing mechanism is located at glass film section, comprises positioning and clamping mechanism, damping mechanism etc.; Film cutter structure is located at glass film end, comprises transverse cuts break bar and longitudinal scribing wheel, and break bar pressure is adjustable, and transverse cuts break bar position is adjustable; Clamp the centre that transmission film-covering mechanism is located at glass film section, comprise active rubber roll and driven rubber rollers, active rubber roll is fixed on bearing block, and its speed of service and glass transmission speed match, and driven rubber rollers and active rubber roll are pushed down glass film. Device of the present invention can be realized the two-sided overlay film of plate glass, and simple operation, easy to adjust improves operating efficiency greatly.

Description

A kind of vertical glass film machine
Technical field
The present invention relates to a kind of vertical film laminator, especially a kind of vertical film laminator that is applicable to double-sided glass overlay film.
Background technology
For building glass especially glass curtain wall, generally by transferring to door and window factory to reprocess after the synthetic hollow of glass deep-processing factory, lastBy curtain wall, company installs external wall, and in the meantime, door & window corporation can not implement to clean to glass again. Curtain wall company was installingIn journey, be generally that multiplex (MUX) plants cross-operation, on final glass, can leave the pollutant of lime, cement, and current Party A is while checking and accepting curtain wallGeneral Requirements construction party keeps checking and accepting after glass cleaning again, but cleaning service's high-altitude cleaning cost is very high.
The optimal selection of glass deep processing be exactly inside and outside double glazing or in or beyond enclose plastic foil so that reduce cleaning cost, thisThe processing method of sample has become industrial trend. But most of factory all adopts artificial pad pasting in industry, manpower is concentrated and efficiencyNot high, the current special equipment that also there is no automatic coating.
Summary of the invention
For current condition, the object of the present invention is to provide a kind of vertical glass film machine, can automatically realize the two-sided overlay film of glass.
The present invention adopts following technical scheme to realize:
A kind of vertical glass film machine, comprises Vertical Rack, glass transmission mechanism, film installing mechanism, film cutter structure and folderTight transmission film-covering mechanism, wherein, described Vertical Rack is vertical putting, and is divided into three sections, comprise glass input section, glass film section,Glass deferent segment, every section surface is equipped with glass support roller; Described glass input section is connected by chain with glass film section; DescribedGlass deferent segment is independent transmission; Described glass transmission mechanism comprises belt, roller and described chain, and chain is slowed down by worm and gearMachine drives transmission; Described film installing mechanism is fixed in glass film section frame, for film roll is installed; Described film cutterStructure is located at the end of glass film section, comprises transverse cuts break bar and longitudinal scribing wheel, and the position of transverse cuts break bar is adjustable; InstituteState the centre that clamping transmission film-covering mechanism is located at glass film section, comprise active rubber roll and driven rubber rollers, active rubber roll is fixedOn bearing block, its speed of service and glass transmission speed match, and bearing block is fixed in glass film section frame; Active transmissionRoller and driven delivery roll are clamped respectively the tow sides of glass, and described driven rubber rollers is by cylinder-pressing glass and active rubber roll phaseTo rolling, film is covered on to glass surface.
Wherein, glass input section relies on bottom delivery roll that glass is transferred to overlay film section, and the bottom of glass film section is belt transport,Glass input section is connected by chain with glass film section, is driven by worm-gear speed reducer, ensures that transmission speed is consistent, transmission speedSpend adjustable. Glass deferent segment relies on bottom delivery roll that glass is transferred out, and deferent segment is transmitted as drive, with glass filmDuan Xianglian, transmission speed and glass film section transmission speed match.
Described film installing mechanism comprises detent mechanism, cylinder clamping mechanism, film spacing adjusting mechanism and damping mechanism, localization machineStructure is arranged on the bottom of film installing mechanism, and one end of film roll is loaded on detent mechanism, and described detent mechanism regulates by film rollCover locking is on film volume support bar; Described cylinder clamping mechanism is arranged on the top of film installing mechanism, is used for clamping films volume; InstituteThe damping tape of stating damping mechanism is coated on the outer surface of detent mechanism, controls the velocity of rotation of film roll by spring force; Described thinFilm spacing adjusting mechanism lock onto on described film volume support bar, and is positioned at detent mechanism top.
Further, described bottom detent mechanism is the film positioning head with tapering, and described cylinder clamping mechanism also adopts with coneThe film positioning head of degree.
The break bar that described film cutter structure uses is round, and break bar is fixed on break bar seat by break bar installation shaft, break bar installation shaftRotatably; Described break bar seat is articulated with on break bar seat swing span by swinging rotating shaft, and break bar seat swing span is realized film described in air cylinder drivenCutting; Described break bar seat swing span is articulated with on break bar seat swing span installing plate by swinging rotating shaft, and break bar seat swing span is provided with springBe used for adjusting break bar cutting force; A whole set of film cutter structure is arranged on scribing wheel fixed head.
Further, helical gear is equipped with in described active rubber roll rotating shaft bottom, by delivery roll line shaft and the glass of conical gear are housedThe transmission line shaft of glass input section is connected, and realizes and glass transmission synchronization.
Described clamping transmission film-covering mechanism also comprises adjusting bracket and adjusting bracket adjustment handwheel, and driven rubber rollers is installed on adjusting bracket, adjustsOn four angles of joint frame, feed screw nut is housed respectively, feed screw nut matches with the four rhizoid bars that are loaded in glass film section frame, and fourOn individual feed screw nut, be all equipped with and regulate screw mandrel sprocket wheel; Four adjusting screw mandrel sprocket wheels by a chain be arranged on adjusting bracket and adjust handwheelDrive sprocket in rotating shaft is connected. The rotation of rotation hand wheel drive sprocket, adjusts the spacing between adjusting bracket and overlay film section, thereby adjustsDriven rubber rollers spacing, adapts to thickness of glass.
Totally two groups of described transverse cuts break bars, lay respectively at the tow sides of glass; Described longitudinal scribing wheel is two groups, exists respectivelyOn two twin shaft slide rails, slide, twin shaft slide rail is separately fixed on glass film section frame and adjusting bracket; Two groups of longitudinal scribing wheels withTwo cover belt gears are connected, and are driven by a worm-gear speed reducer.
Plant area area of the present invention is little, and overlay film is efficient and easily removes, and the speed of remodeling is fast, and can with double glazing processing line withoutSeam docking. Can not only realize fast the two-sided overlay film of plate glass, and film paving cover smooth attractive in appearance, overlay film position and size ControlAccurately, simple operation, easy to adjust, improves operating efficiency and compound film quality greatly, has saved human cost, thereby improvesProduct competitiveness.
Brief description of the drawings
Fig. 1 is the integrally-built schematic diagram of a kind of vertical glass film machine of the present invention. Wherein, 1 is glass input section; 2 is glassOverlay film section; 3 is glass deferent segment.
Fig. 2 is the integrally-built top view of a kind of vertical glass film machine of the present invention. Wherein, 4 is conveying roller; 5 is transmission skinBand; 6 is glass input section transmission motor; 7 is glass input section conveyor chain; 8 is glass deferent segment transmission motor; 9 is glassDeferent segment conveyor chain; 10 is glass support roller; 11 is film installing mechanism; 12 is transverse cuts break bar; 13 is longitudinally cuttingBreak bar; 14 is active rubber roll; 15 is driven rubber rollers.
Fig. 3 is a kind of vertical glass film machine overlay film section stravismus schematic diagram of the present invention. Wherein, 16 is adjusting bracket; 17 is longitudinal knifeWheel belt gear; 18 is longitudinal break bar driving motor; 19 is adjusting bracket adjusting screw mandrel; 20 is from rubber rollers compression cylinder;21 is adjusting bracket adjustment handwheel; 22 is adjusting bracket sprocket wheel; 23 is aluminium alloy twin shaft slide rail; 46 is transverse cuts adjusting rod; 47For conveying roller bearing block.
Fig. 4 is the moving rubber roll synchronous transfer schematic diagram of a kind of vertical glass film owner of the present invention. Wherein, 14 is active rubberRoller; 24 is active rubber roll transmission helical gear; 25 is delivery roll line shaft; 26 is conical gear; 27 transmission line shafts; 28For active rubber roll bearing block.
Fig. 5 is a kind of vertical glass film machine film installing mechanism schematic diagram of the present invention. Wherein, 29 is film installation clamp mechanism;30 is film installation clamping cylinder; 31 is film spacing adjusting mechanism; 32 is bottom detent mechanism; 33 is damping mechanism; 43For film roll regulating sleeve; 44 is film volume support bar.
Fig. 6 is a kind of vertical glass film machine film cutter structure schematic diagram of the present invention. Wherein, 34 for swinging rotating shaft; 35 areBreak bar seat swing span; 36 is break bar driving cylinder; 37 is scribing wheel fixed head; 38 is break bar; 39 is break bar installation shaft; 40Break bar seat; 41 is break bar tensioning spring.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in drawings, the vertical glass film machine of one of the present invention, comprises glass input section 1, and conveying roller 4 is equipped with in bottom,When overlay film, glass is positioned in glass input section 1, glass leans against on glass support roller 10, glass input section transmission motor 6Start, glass is transmitted to overlay film section 2 by the section of input 1, the circle that input section transmission motor 6 drives on transmission line shaft 27 simultaneouslyBevel gear 26, through delivery roll line shaft, synchronously rotates active transmission roller 14, in the time that glass approaches active transmission roller 14, fromThe driven delivery roll that rubber rollers compression cylinder 20 promotes to be contained on adjusting bracket 16 is pressed on glass surface by film, the backward glass of glass filmGlass deferent segment 3 transmits, and when the head of glass after overlay film is passed through transverse cuts break bar 12, transverse cuts break bar 12 moves, and laterally cutsFilm, the motor 8 of glass deferent segment transmission simultaneously starts, and glass is transmitted to glass deferent segment 3, when glass afterbody arrives longitudinally cuttingWhen break bar 13, glass deferent segment transmission motor 8 quits work, and longitudinally break bar driving motor 18 drives longitudinal break bar belt transmission machineStructure 17, drives longitudinal scribing wheel 13 to move, and longitudinally cuts film, and after film has cut, glass deferent segment transmission motor 8 starts,The glass that has covered film is transported to glass deferent segment 3.
The transmission belt 5 of glass transmission mechanism is installed on glass film section 2 bottoms, driven by glass input section transmission motor 6, withTime glass input section conveyor chain 7 drive the conveying roller 4 in glass input section 1 to rotate. Glass deferent segment 3 is roller transmission,By glass deferent segment transmission motor 8 drive, the transmission speed of its transmission speed and glass input section transmission motor 6 matches,By 9 transmissions of glass deferent segment conveyor chain. Conveying roller 4 on glass input section 1 and glass deferent segment 3 is by conveying roller axleBearing 47 is fixing, by chain drive.
As shown in Figure 2,3, transverse cuts break bar 12, for transverse cuts film, lock onto on transverse cuts adjusting rod 46,Slide up and down transverse cuts break bar 12 along transverse cuts adjusting rod 46, can adjust film cutting width.
As shown in Figure 5, described film clamps installing mechanism, comprises bottom detent mechanism 32, and film roll one end is loaded on location, bottomIn mechanism 32, film is installed clamp mechanism 29, is ejected film roll is clamped by film installation clamping cylinder 30, and film roll is the end of atPortion's detent mechanism 32 and film are installed between clamp mechanism 29 and are rotated. Detent mechanism 32, by film roll regulating sleeve 43, lock ontoOn film volume support bar 44, detent mechanism 32 is the distance with glass bottom for controlling diaphragm volume. Damping tape bag on damping mechanism 33Be overlying on detent mechanism 32 outer surfaces, control the velocity of rotation of film roll by spring force, film spacing adjusting mechanism 31 lock ontoOn film volume support bar 44, be positioned at detent mechanism 32 tops, can roll up support bar 44 along mould and adjust up and down, adapt to film roll width.
As shown in Figure 6, described film cutter structure, comprises round break bar 38, is fixed on break bar seat 40 by break bar installation shaft 39Upper, break bar installation shaft 39 is rotatable, and break bar seat 40 is articulated with on break bar seat swing span 35 by swinging rotating shaft 34, is driven by break barCylinder 36 drives break bar seat 40 swing spans to realize film cutting, and break bar seat swing span 35 is articulated with break bar seat by swing rotating shaft 34 and putsIn moving frame 35, break bar seat swing span 35 is provided with the cutting force of break bar tensioning spring 41 capable of regulating break bars 38, and sleeve mechanism is installedOn scribing wheel fixed head 37.

Claims (7)

1. a vertical glass film machine, is characterized in that: comprise Vertical Rack, glass transmission mechanism, film installing mechanism,Film cutter structure and clamping transmission film-covering mechanism, wherein,
Described Vertical Rack is vertical putting, and is divided into three sections, comprises glass input section, glass film section, glass deferent segment, every sectionGlass support roller is equipped with on surface; Described glass input section is connected by chain with glass film section; Described glass deferent segment is independentTransmission;
Described glass transmission mechanism comprises belt, roller and described chain, and chain drives transmission by worm-gear speed reducer;
Described film installing mechanism is fixed in glass film section frame, for film roll is installed;
Described film cutter structure is located at the end of glass film section, comprises transverse cuts break bar and longitudinal scribing wheel, transverse cutsThe position of break bar is adjustable;
Described clamping transmission film-covering mechanism is located at the centre of glass film section, comprises active rubber roll and driven rubber rollers, initiatively rubberRoller is fixed on bearing block, and its speed of service and glass transmission speed match, and bearing block is fixed in glass film section frame; MainMoving delivery roll and driven delivery roll are clamped respectively the tow sides of glass, and described driven rubber rollers is by cylinder-pressing glass and active rubberRubber roll rolls relatively.
2. the vertical glass film machine of one according to claim 1, is characterized in that: described film installing mechanism comprises fixedPosition mechanism, cylinder clamping mechanism, film spacing adjusting mechanism and damping mechanism, detent mechanism is arranged on the bottom of film installing mechanism,One end of film roll is loaded on detent mechanism, and described detent mechanism lock onto on film volume support bar by film roll regulating sleeve; Described gasCylinder clamp mechanism is arranged on the top of film installing mechanism, is used for clamping films volume; The damping tape of described damping mechanism is coated on locationThe outer surface of mechanism, controls the velocity of rotation of film roll by spring force; Described film spacing adjusting mechanism lock onto described film volumeOn support bar, and be positioned at detent mechanism top.
3. the vertical glass film machine of one according to claim 2, is characterized in that: described detent mechanism is with taperingFilm positioning head, described cylinder clamping mechanism also adopts the film positioning head with tapering.
4. the vertical glass film machine of one according to claim 1, is characterized in that: described film cutter structure usesBreak bar is round, and break bar is fixed on break bar seat by break bar installation shaft, and break bar installation shaft is rotatable; Described break bar seat is turned by swingAxle is articulated with on break bar seat swing span, and break bar seat swing span is realized film cutting described in air cylinder driven; Described break bar seat swing span is by puttingMoving rotating shaft is articulated with on break bar seat swing span installing plate, and break bar seat swing span is provided with spring and is used for adjusting break bar cutting force; A whole set of thinFilm cutting mechanism is arranged on scribing wheel fixed head.
5. the vertical glass film machine of one according to claim 1, is characterized in that: described active rubber roll rotating shaft bottomHelical gear is housed, is connected with the transmission line shaft of glass input section by the delivery roll line shaft that conical gear is housed, realize and glassTransmission synchronization.
6. according to the vertical glass film machine of the one one of claim 1 to 5 Suo Shu, it is characterized in that: described clamping transmission is coveredFilm mechanism also comprises adjusting bracket and adjusting bracket adjustment handwheel, and driven rubber rollers is installed on adjusting bracket, difference on four angles of adjusting bracketFeed screw nut is housed, and feed screw nut matches with the four rhizoid bars that are loaded in glass film section frame, on four feed screw nuts, is all equipped withRegulate screw mandrel sprocket wheel; Four adjusting screw mandrel sprocket wheels are by a chain and the drive sprocket phase being arranged in the rotating shaft of adjusting bracket adjustment handwheelConnect.
7. according to the vertical glass film machine of the one one of claim 1 to 5 Suo Shu, it is characterized in that: described transverse cuts cutterTake turns totally two groups, lay respectively at the tow sides of glass; Described longitudinal scribing wheel is two groups, on two twin shaft slide rails, slides respectively,Twin shaft slide rail is separately fixed on glass film section frame and adjusting bracket; Two groups of longitudinal scribing wheels overlap belt gear phases with twoConnect, driven by a worm-gear speed reducer.
CN201410715280.4A 2014-12-01 2014-12-01 A kind of vertical glass film machine Active CN104369515B (en)

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Application Number Priority Date Filing Date Title
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CN104369515B true CN104369515B (en) 2016-05-25

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106881935A (en) * 2017-02-28 2017-06-23 轻工业自动化研究所 A kind of online laminating machine and film covering method
CN108892399A (en) * 2018-08-31 2018-11-27 佛山市驰登凯五金机械有限公司 A kind of tilting hollow glass hot press
CN109703003A (en) * 2018-12-28 2019-05-03 苏州威驰电子有限公司 A kind of two-sided film-covering mechanism of mobile phone glass shell
CN110539477A (en) * 2019-09-26 2019-12-06 徐州汉达智能制造有限公司 Film drawing and cutting device for glass film covering
CN112607103B (en) * 2021-01-07 2022-05-03 广州宇淏科技有限公司 Sunshade film sticking device for front window of automobile according to main driving angle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4008426B2 (en) * 2004-04-09 2007-11-14 サクラ精機株式会社 Cover film sticking device
KR100826904B1 (en) * 2007-06-20 2008-05-06 유신단열 주식회사 An automatic film sticking device for heat insulting glass wool
CN202656568U (en) * 2012-06-19 2013-01-09 深圳市宝德自动化精密设备有限公司 Double-face film laminating machine
CN102896866A (en) * 2012-08-15 2013-01-30 黄石瑞视光电技术股份有限公司 Automatic laminating machine
CN103144398B (en) * 2013-03-06 2015-04-22 旭东机械(昆山)有限公司 Film laminator and film laminating method thereof
CN204309349U (en) * 2014-12-01 2015-05-06 蔡少华 A kind of vertical glass film machine

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