CN104369476B - A kind of light-duty bulletproof glass and preparation method thereof - Google Patents

A kind of light-duty bulletproof glass and preparation method thereof Download PDF

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Publication number
CN104369476B
CN104369476B CN201410654839.7A CN201410654839A CN104369476B CN 104369476 B CN104369476 B CN 104369476B CN 201410654839 A CN201410654839 A CN 201410654839A CN 104369476 B CN104369476 B CN 104369476B
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glass
light
bulletproof glass
preparation
glue
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CN201410654839.7A
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CN104369476A (en
Inventor
李国杰
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Dalian Natural Huaying Special Glass Co.,Ltd.
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Dalian Hua Ying Glass Ltd Co
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    • B32B17/064
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/08Polyurethanes from polyethers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/08Glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2369/00Polycarbonates

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The invention discloses a kind of light-duty bulletproof glass, also comprise its method for making in addition.By polyurethane glue bonding between glass and polycarbonate plate, described polyurethane glue is two-component polyurethane adhesive water, and it comprises: component A: polyhydric alcohol polymer; B component: isocyanates; Volume ratio A:B=100:65 ~ 75 of two components.This bulletproof glass uses two component polyurethane glue adhering glass and polycarbonate plate, utilize the flexibility of the flexibility after polyurethane adhesive water cure and penetration resistance and polycarbonate plate itself and the characteristic more clear than glass, light transmittance is higher, the defect such as lower for thick for traditional bulletproof glass and heavy and light transmittance is solved.And have that weight is lighter, thickness is thinner, light transmittance more high.

Description

A kind of light-duty bulletproof glass and preparation method thereof
Technical field
The present invention relates to special glass and process technology thereof, specifically a kind of light-duty bulletproof glass and preparation method thereof.
Background technology
Tradition bulletproof glass production technology has dry method interlayer and two kinds, wet method interlayer.Dry method interlayer adopts the float glass of different-thickness, middle with polyvinyl butyral resin through HTHP and glass bonding, form the compound glass profit goods be made up of divided glass.Dry method intercalation processes material used is: 1, the float glass of different-thickness is some; 2, polyvinyl butyral film (PVB); 3, rupture pressure disc.Its technical process as shown in Figure 1.
Main design feature:
1. the glass number of plies needed is more.The different-thickness glass adopted combines, and be generally no less than triplex glass, thickness is at present to be not less than 26mm thickness to meet the shooting requirement of lowermost level F64 formula pistol lead for retractable pencil bullet.Can in case the bulletproof glass of FJ79 sniper rifle if produced, should use 6 layers of glass, gross thickness just can meet at more than 60mm.
2. product Unit Weight is heavier.Minimum weight is all greater than 26KG/ ㎡.
Wet method interlayer manufacture craft uses spacer bar to form even cavity the glass periphery of different-thickness, then uses synthetic resin to water and fill out filling, after filling cavity, solidified by product under ultraviolet, and then by manufacture craft that a few sheet glass is bonded together.The material that wet method intercalation processes uses: 1, synthesize UV acrylic acid (or the polymer glue such as fourth diester+methyl esters; Several chemical substance collocation is made glue at oneself by a lot of producer, and therefore, composition is unfixing unified); 2, the float glass of different-thickness is some.
3, rupture pressure disc.Its technical process as shown in Figure 2.
The bulletproof glass stack pile that this method is produced with the shock resistance of glass structure, lower than the bulletproof glass shock resistance of dry method interlayer stack pile with glass structure.This mainly poorly compared with PVB to cause because shock resistance after glue layer solidification is flexible.
In addition, the bulletproof glass that these two kinds of methods are produced, owing to being subject to the restriction of process conditions and structure, causes produced bulletproof glass to there is monomer overweight, after product, and defect that light transmittance is on the low side and light distortion phenomenon is serious etc.Product installs difficulty, the problems such as application is narrow puzzlement middle-end client and end user.Suddenly need the drawback that lighter and thinner bulletproof glass solves traditional handicraft product.
Summary of the invention
In order to overcome above-mentioned deficiency, the invention provides a kind of light-duty bulletproof glass, use two component polyurethane glue adhering glass and polycarbonate plate, utilize the flexibility of the flexibility after polyurethane adhesive water cure and polycarbonate plate itself and the characteristic more clear compared with glass, light transmittance is higher, the defect such as lower for thick for traditional bulletproof glass and heavy and light transmittance is solved.
Technical scheme of the present invention is achieved in that light-duty bulletproof glass, and by polyurethane glue bonding between glass and polycarbonate plate, described polyurethane glue is two-component polyurethane adhesive water, and it comprises:
Component A: polyhydric alcohol polymer;
B component: isocyanates;
Volume ratio A:B=100:65 ~ 75 of two components.
Described polyhydric alcohol polymer is silicyl polyethers >=80%, butanediol≤20%, amounts to 100%.
Described isocyanates is 3-trimethyl-5-isocyanate group-1-isocyanic acid (base) hexahydrotoluene 50-100%, PIC 25-50%, amounts to 100%.
Can apply one deck priming paint in the glass side of adhering to polyurethane glue, described priming paint consists of distilled water 50 ~ 80%, silane coupler 10 ~ 20%, isopropyl alcohol < 10%, amounts to 100%.
Described glass is common float glass or specific glass etc., and is at least one deck, is PVB film between every layer of glass; Described polycarbonate plate is at least one deck, bonds between every layer of polycarbonate plate with polyurethane glue.
In addition, one deck anti-scratch film can be pasted in outermost polycarbonate plate surface, such as polyester non-skid film.
Present invention also offers the preparation method of light-duty bulletproof glass, its step is as follows:
1. the preparation of PC plate: size PC plate being cut into needs, then dries 12 hours under 40 ~ 60 DEG C of temperature environments, to be used in the environment being then positioned over 18 ~ 23 DEG C of relative humidity 50%RH;
2. the preparation of glass: to cut glass, cleaning after edging forming processes, dry, is coated with last layer priming paint at glass surface, can uses after placing natural drying in about 40 seconds in operation room environment;
3. polyurethane glue is canned: in glass or PC plate surface coating TPS glue or acrylic adhesive tape as peripheral sealing bar intervallum, then two sheet glass pressings, product is positioned over filling apparatus to carry out polyurethane glue filling;
4. seal, solidify process: after filling end, filling exit is carried out encapsulation process, then spontaneous curing, products solidifying environment is 18 ~ 23 DEG C of relative humidity 50%RH.
Before described glue is filling, need to carry out vacuumizing and exhausting process to the glue be present in equipment.
The quantity of described priming paint coating is according to every square metre of 6g ± 1.5g.
2mm ± 0.2mm is spaced apart after described glass pressing between layer glass.
Beneficial effect of the present invention is: invention adopts a kind of special intermediate layer to substitute traditional PVB film, adopt grouting method, and the polycarbonate surface drying and processing to composition product, thus the product using glass, glue, Merlon and face coat etc. to be composited, possess good shock resistance effect.Its function can substitute the bulletproof glass of traditional sense completely, and has weight lighter (the traditional bulletproof glass weight saving about 50% corresponding compared with same level gun shaped); Thickness thinner (same level gun shaped is compared, thickness thinning about 20 ~ 60%).Light transmittance is higher all far away higher than national standard level.Product embodies superior penetration performance (bullet type, shooting distance, shooting number of times all carry out testing and passing through in strict accordance with national standard) in strictly testing according to national standard.
Accompanying drawing explanation
Fig. 1 is dry method intercalation processes flow chart.
Fig. 2 is wet method intercalation processes flow chart.
Fig. 3 is the process chart of light-duty bulletproof glass of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, explanation is further explained to the present invention.
Embodiment 1
As shown in Figure 1, light-duty bulletproof glass, by polyurethane glue bonding between glass and polycarbonate plate, described polyurethane glue is two-component polyurethane adhesive water, and it comprises: component A: polyhydric alcohol polymer; B component: isocyanates, the volume ratio A:B=100:65 of two components.Wherein, polyhydric alcohol polymer is silicyl polyethers 80%, butanediol 20%; Isocyanates is 3-trimethyl-5-isocyanate group-1-isocyanic acid (base) hexahydrotoluene 50%, PIC 50%.The glass side of adhering to polyurethane glue applies one deck priming paint, and described priming paint consists of distilled water 72%, silane coupler 20%, isopropyl alcohol 8%.
The preparation method of light-duty bulletproof glass is:
First PC plate is cut into the size of needs, then dry 12 hours under 40 ~ 60 DEG C of temperature environments, to be used in the environment being then positioned over 18 ~ 23 DEG C of relative humidity 50%RH; Glass is cut, after edging forming processes.Deionized water is used to carry out cleaning and drying.Be coated with last layer priming paint at glass surface, the quantity of coating is advisable according to every square metre of about 6g, can use after placing natural drying in about 40 seconds in operation room environment.Apply TPS glue as peripheral sealing bar intervallum at glass or PC plate surface, pressure and thickness are advisable with 2mm+0.2/-0.2.Product is positioned over filling apparatus to carry out polyurethane glue filling.Before glue is filling, needs to carry out vacuumizing and exhausting process to the glue be present in equipment, after filling end, filling exit is carried out encapsulation process.Product keeps flat and is placed in natural fixed line on more smooth platform truck.Products solidifying environment is 18 ~ 23 DEG C of relative humidity 50%RH.Solidify and can move after 48 hours, but still need to solidify again and just can reach shipper requirements in 96 hours.After product solidifies completely, article periphery is used aluminum foil and adhesive tape to seal and pastes corresponding label and can wait ready for delivery.
Embodiment 2
Light-duty bulletproof glass, by polyurethane glue bonding between glass and polycarbonate plate, described polyurethane glue is two-component polyurethane adhesive water, and it comprises: component A: polyhydric alcohol polymer; B component: isocyanates, the volume ratio A:B=100:70 of two components.Wherein, polyhydric alcohol polymer is silicyl polyethers 85%, butanediol 15%; Isocyanates is 3-trimethyl-5-isocyanate group-1-isocyanic acid (base) hexahydrotoluene 70%, PIC 30%.The glass side of adhering to polyurethane glue applies one deck priming paint, and described priming paint consists of distilled water 80%, silane coupler 15%, isopropyl alcohol 5%.
Its preparation method is with embodiment 1.
Embodiment 3
Light-duty bulletproof glass, by polyurethane glue bonding between glass and polycarbonate plate, described polyurethane glue is two-component polyurethane adhesive water, and it comprises: component A: polyhydric alcohol polymer; B component: isocyanates, the volume ratio A:B=100:75 of two components.Wherein, polyhydric alcohol polymer is silicyl polyethers 90%, butanediol 10%; Isocyanates is 3-trimethyl-5-isocyanate group-1-isocyanic acid (base) hexahydrotoluene 75%, PIC 25%.The glass side of adhering to polyurethane glue applies one deck priming paint, and described priming paint consists of distilled water 74%, silane coupler 20%, isopropyl alcohol 6%.
Its preparation method is with embodiment 1.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.

Claims (9)

1. light-duty bulletproof glass, is characterized in that, by polyurethane glue bonding between glass and polycarbonate plate, described polyurethane glue is two-component polyurethane adhesive water, and it comprises:
Component A: polyhydric alcohol polymer;
B component: isocyanates;
Volume ratio A:B=100:65 ~ 75 of two components,
Described isocyanates is 3-trimethyl-5-isocyanate group-1-isocyanic acid (base) hexahydrotoluene 50-100%, PIC 25-50%, amounts to 100%.
2. light-duty bulletproof glass according to claim 1, is characterized in that, described polyhydric alcohol polymer is silicyl polyethers >=80%, butanediol≤20%, amounts to 100%.
3. light-duty bulletproof glass according to claim 1, is characterized in that, the glass side of adhering to polyurethane glue applies one deck priming paint, described priming paint consists of distilled water 50 ~ 80%, silane coupler 10 ~ 20%, isopropyl alcohol < 10%, amounts to 100%.
4. light-duty bulletproof glass according to claim 1, is characterized in that, described glass is at least one deck, is PVB film between every layer of glass; Described polycarbonate plate is at least one deck, bonds between every layer of polycarbonate plate with polyurethane glue.
5. light-duty bulletproof glass according to claim 3, is characterized in that, one deck anti-scratch film is pasted on outermost polycarbonate plate surface, and described anti-scratch film is polyester film.
6. the preparation method of the light-duty bulletproof glass as described in any one of claim 1-5, is characterized in that,
1. the preparation of PC plate: size PC plate being cut into needs, then dries 12 hours under 40 ~ 60 DEG C of temperature environments, to be used in the environment being then positioned over 18 ~ 23 DEG C of relative humidity 50%RH;
2. the preparation of glass: to cut glass, cleaning after edging forming processes, dry, is coated with last layer priming paint at glass surface, can uses after placing natural drying in about 40 seconds in operation room environment;
3. polyurethane glue is canned: at glass or PC plate surface coating TPS glue or use acrylic adhesive tape as peripheral sealing bar intervallum, then two sheet glass pressings, product is positioned over filling apparatus to carry out polyurethane glue filling;
4. seal, solidify process: after filling end, filling exit is carried out encapsulation process, then spontaneous curing, products solidifying environment is 18 ~ 23 DEG C of relative humidity 50%RH.
7. the preparation method of light-duty bulletproof glass according to claim 6, is characterized in that, before glue is filling, needs to carry out vacuumizing and exhausting process to the glue be present in equipment.
8. the preparation method of light-duty bulletproof glass according to claim 6, is characterized in that, the quantity of priming paint coating is according to every square metre of 6g ± 1.5g.
9. the preparation method of light-duty bulletproof glass according to claim 6, is characterized in that, is spaced apart 2mm ± 0.2mm after glass pressing between layer glass.
CN201410654839.7A 2014-11-18 2014-11-18 A kind of light-duty bulletproof glass and preparation method thereof Active CN104369476B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690947A (en) * 2016-02-04 2016-06-22 宁波江花玻璃科技有限公司 Ultrathin composite safety glass and method for manufacturing same
CN108165228A (en) * 2017-12-01 2018-06-15 陈合华 A kind of preparation method of high-adhesive-strength laminated glass glue
CN110437787A (en) * 2019-06-24 2019-11-12 萍乡高恒材料科技有限公司 A kind of exhaust no-solvent polyurethane pressure sensitive adhesive composition certainly

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1161445A (en) * 1996-04-02 1997-10-08 卢予阳 Composition transparent bullet-proof plate
CN1278518A (en) * 1999-06-16 2001-01-03 曹元� Manufacture of light splinterless bulletproof anti-force glass
CN101760143A (en) * 2009-12-22 2010-06-30 广州鹿山新材料股份有限公司 Highly-transparent polyurethane hot-melt film applicable to sandwich glass and preparation method thereof
CN101793104A (en) * 2010-03-24 2010-08-04 平顶山市恒鑫丰玻璃有限责任公司 Explosion-proof sentry box
CN102786907A (en) * 2012-09-04 2012-11-21 北京高盟新材料股份有限公司 Method for preparing two-component polyurethane corner sealant
CN103486908A (en) * 2013-09-06 2014-01-01 天津广源新材料科技有限公司 Bullet-proof glass

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1161445A (en) * 1996-04-02 1997-10-08 卢予阳 Composition transparent bullet-proof plate
CN1278518A (en) * 1999-06-16 2001-01-03 曹元� Manufacture of light splinterless bulletproof anti-force glass
CN101760143A (en) * 2009-12-22 2010-06-30 广州鹿山新材料股份有限公司 Highly-transparent polyurethane hot-melt film applicable to sandwich glass and preparation method thereof
CN101793104A (en) * 2010-03-24 2010-08-04 平顶山市恒鑫丰玻璃有限责任公司 Explosion-proof sentry box
CN102786907A (en) * 2012-09-04 2012-11-21 北京高盟新材料股份有限公司 Method for preparing two-component polyurethane corner sealant
CN103486908A (en) * 2013-09-06 2014-01-01 天津广源新材料科技有限公司 Bullet-proof glass

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Address after: 116635 Liaoning Province, Dalian city of Liaoning Province, Dalian economic and Technological Development Zone, advanced equipment manufacturing industry Park West Road No. 10

Applicant after: Dalian Hua Ying glass limited company

Address before: 116635 Liaoning province Dalian city Jinzhou district advanced equipment manufacturing Park West Road No. 10

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Address after: 116635, No. 1, Wuyi Road, Jinzhou District, Liaoning, Dalian, China, 578-9B

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Patentee before: Dalian Hua Ying glass limited company

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Address after: 1st floor, No. 578-9b, Wuyi Road, Jinzhou District, Dalian City, Liaoning Province

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Address before: 1st floor, No. 578-9b, Wuyi Road, Jinzhou District, Dalian City, Liaoning Province

Patentee before: Dalian Natural Huaying Special Glass Co.,Ltd.