CN104368795A - Manufacturing process of industrial roller-type structural component - Google Patents
Manufacturing process of industrial roller-type structural component Download PDFInfo
- Publication number
- CN104368795A CN104368795A CN201410644551.1A CN201410644551A CN104368795A CN 104368795 A CN104368795 A CN 104368795A CN 201410644551 A CN201410644551 A CN 201410644551A CN 104368795 A CN104368795 A CN 104368795A
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- China
- Prior art keywords
- roller
- shape spacer
- fixed support
- mate
- support
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolls And Other Rotary Bodies (AREA)
Abstract
The invention discloses a manufacturing process of an industrial roller-type structural component. The manufacturing process includes the steps that a fixing support to be cast is placed in a drying box arranged in a closed mode, and an air purifier, a dehumidifier and a heater with the heating range being 20 DEG C-50 DEG C are adopting for drying; the roller-type structural component needing assembling of a support is pressed on the fixing support to be cast through an S-shaped locating piece and a pre-tightening device arranged in the manner of being matched with the S-shaped locating piece; the roller-type structural component and the fixing support are connected to the two ends of the S-shaped locating piece and the two ends of the pre-tightening device matched with the S-shaped locating piece; the roller-type structural component, the S-shaped locating piece, the pre-tightening device matched with the S-shaped locating piece and the fixing support form a whole and are put into a preset mould, and melting metal liquid prepared in advance is cast into the preset mould to be cast together through a casting machine based on the continuous steel casting method. The manufacturing process of the industrial roller-type structural component is high in production efficiency, and the industrial roller-type structural component is good in quality and low in machining cost.
Description
Technical field
The present invention relates to field of mechanical technique, particularly, relate to a kind of manufacturing process of industrial roller-type configurations part.
Background technology
Roller-type configurations part is in extrusion molding coating and calendering coating, the rubber rollers combinationally used with chill roll, stack respectively.
The effect of roller-type configurations part be the film of extrusion molding or calendering is overlayed with base material equably together with.Also together with the base material scribbling sizing material can being overlayed with adhesive in sticking tape manufacture process.Sometimes also refer to the rubber rollers on embossing machine, it can coordinate with engraved roll, and tablet carries out even embossing.
With roller-type configurations part with the use of roller-type configurations part support, fixed mount can be manufactured with aluminium diecasting, and be fixed on S shape spacer by riveted joint and mate with S shape spacer on the pre-tightening apparatus that arranges.The connection procedure of riveted joint has very high tolerance.Therefore, be necessary S shape spacer and mate the pre-tightening apparatus arranged with S shape spacer and utilize the fixed mount of riveting fixing in one apparatus, and chip processing is carried out to fixed mount in the region fixing the roll shaft of double-roll type structural member afterwards.Ensure that double-roll type structural member is accurately parallel to affiliated drafter lower roll later and positions by carrying out chip processing to fixed mount.At this, the shortcoming of this roller-type configurations part support is, its manufacture process is very bothersome and comprise much different operations.
Realizing in process of the present invention, inventor finding at least to exist in prior art that production efficiency is low, poor product quality and the defect such as processing cost is high.
Summary of the invention
The object of the invention is to, for the problems referred to above, propose a kind of manufacturing process of industrial roller-type configurations part, to realize that production efficiency is high, good product quality and the low advantage of processing cost.
For achieving the above object, the technical solution used in the present invention is: a kind of manufacturing process of industrial roller-type configurations part, comprise: fixed support to be cast is placed in the drying box of closed-loop layout, air purifier, dehumidifier and heated perimeter is adopted to carry out drying at the heater of 20-50 degree, Humidity Detection is carried out after 10-14 hour, if support bracket fastened Humidity Detection value in preset range, is then blown away surface with hair-dryer and is drifted along; If support bracket fastened Humidity Detection value is not in preset range, then again dry; Adopt elastomeric material, for fixed support to be cast is equipped with fixed support rubber accessory; This fixed support rubber accessory is used for the support that is coated and fixed after the cooling period, to protect fixed support and to be convenient to transport;
Being equipped with the roller-type configurations part of support based on needing, carrying out polishing, clean and after drying and processing, choose the fixed support and S shape spacer that match and mate with S shape spacer the pre-tightening apparatus arranged; To need to be equipped with the roller-type configurations part of support, by S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and be pressed on fixed support to be cast; Roller-type configurations part and fixed support are connected to S shape spacer and mate the two ends of the pre-tightening apparatus arranged with S shape spacer;
By roller-type configurations part, S shape spacer, to mate the pre-tightening apparatus that arranges with S shape spacer and fixed support puts into preset die as a whole, by casting machine, adopt note steel method continuously, pre-prepd molten metal bath is poured in preset die and pours into a mould together; S shape spacer and mate the fusion point of fusion point higher than pre-prepd molten metal bath of the pre-tightening apparatus arranged with S shape spacer;
Be poured, when bubble-free is emerged in the steel cylinder of pre-prepd molten metal bath to be contained, carry out machinery and play steel, then by the Slag recovering in steel cylinder.
Further, described S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and be inclined relative to horizontal setting.
The manufacturing process of a kind of industrial roller-type configurations part of various embodiments of the present invention, owing to comprising: fixed support to be cast is placed in the drying box of closed-loop layout, air purifier, dehumidifier and heated perimeter is adopted to carry out drying at the heater of 20-50 degree, Humidity Detection is carried out after 10-14 hour, if support bracket fastened Humidity Detection value in preset range, is then blown away surface with hair-dryer and is drifted along; If support bracket fastened Humidity Detection value is not in preset range, then again dry; Adopt elastomeric material, for fixed support to be cast is equipped with fixed support rubber accessory; This fixed support rubber accessory is used for the support that is coated and fixed after the cooling period, to protect fixed support and to be convenient to transport; Being equipped with the roller-type configurations part of support based on needing, carrying out polishing, clean and after drying and processing, choose the fixed support and S shape spacer that match and mate with S shape spacer the pre-tightening apparatus arranged; To need to be equipped with the roller-type configurations part of support, by S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and be pressed on fixed support to be cast; Roller-type configurations part and fixed support are connected to S shape spacer and mate the two ends of the pre-tightening apparatus arranged with S shape spacer; By roller-type configurations part, S shape spacer, to mate the pre-tightening apparatus that arranges with S shape spacer and fixed support puts into preset die as a whole, by casting machine, adopt note steel method continuously, pre-prepd molten metal bath is poured in preset die and pours into a mould together; S shape spacer and mate the fusion point of fusion point higher than pre-prepd molten metal bath of the pre-tightening apparatus arranged with S shape spacer; Be poured, when bubble-free is emerged in the steel cylinder of pre-prepd molten metal bath to be contained, carry out machinery and play steel, then by the Slag recovering in steel cylinder; Thus can overcome that production efficiency in prior art is low, poor product quality and the high defect of processing cost, to realize that production efficiency is high, good product quality and the low advantage of processing cost.
Other features and advantages of the present invention will be set forth in the following description, and, partly become apparent from description, or understand by implementing the present invention.
Below by embodiment, technical scheme of the present invention is described in further detail.
Detailed description of the invention
Below the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
According to the embodiment of the present invention, provide a kind of manufacturing process of industrial roller-type configurations part, comprise: fixed support to be cast is placed in the drying box of closed-loop layout, air purifier, dehumidifier and heated perimeter is adopted to carry out drying at the heater of 20-50 degree, Humidity Detection is carried out after 10-14 hour, if support bracket fastened Humidity Detection value in preset range, is then blown away surface with hair-dryer and is drifted along; If support bracket fastened Humidity Detection value is not in preset range, then again dry; Adopt elastomeric material, for fixed support to be cast is equipped with fixed support rubber accessory; This fixed support rubber accessory is used for the support that is coated and fixed after the cooling period, to protect fixed support and to be convenient to transport;
Step 1: with the roller-type configurations part of support based on needing, carries out polishing, to clean and after drying and processing, chooses the fixed support and S shape spacer that match and mates with S shape spacer the pre-tightening apparatus arranged; To need to be equipped with the roller-type configurations part of support, by S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and be pressed on fixed support to be cast; Roller-type configurations part and fixed support are connected to S shape spacer and mate the two ends of the pre-tightening apparatus arranged with S shape spacer; Here, S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and can play the effect being connected and locating;
In step 1, S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and be inclined relative to horizontal setting;
Step 2: by roller-type configurations part, S shape spacer, to mate the pre-tightening apparatus that arranges with S shape spacer and fixed support puts into preset die as a whole, pass through casting machine, adopt note steel method continuously, pre-prepd molten metal bath is poured in preset die and pours into a mould together; S shape spacer and mate the fusion point of fusion point higher than pre-prepd molten metal bath of the pre-tightening apparatus arranged with S shape spacer;
Step 3: be poured, for safety, when bubble-free is emerged in the steel cylinder of need pre-prepd molten metal bath to be contained, then carries out a machinery steel, then by the Slag recovering in steel cylinder; By the recycling to residue, processing cost can be saved.
In sum, the manufacturing process of a kind of industrial roller-type configurations part of the present invention, the material that can gain in strength to a great extent plastics fusion, such as glass fibre; Do not affect the machinability of product in injection moulding process, but extremely effectively prevent " creep " of plastics; And processing cost is low.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (2)
1. the manufacturing process of an industrial roller-type configurations part, it is characterized in that, comprise: fixed support to be cast is placed in the drying box of closed-loop layout, air purifier, dehumidifier and heated perimeter is adopted to carry out drying at the heater of 20-50 degree, Humidity Detection is carried out after 10-14 hour, if support bracket fastened Humidity Detection value in preset range, is then blown away surface with hair-dryer and is drifted along; If support bracket fastened Humidity Detection value is not in preset range, then again dry; Adopt elastomeric material, for fixed support to be cast is equipped with fixed support rubber accessory; This fixed support rubber accessory is used for the support that is coated and fixed after the cooling period, to protect fixed support and to be convenient to transport;
Being equipped with the roller-type configurations part of support based on needing, carrying out polishing, clean and after drying and processing, choose the fixed support and S shape spacer that match and mate with S shape spacer the pre-tightening apparatus arranged; To need to be equipped with the roller-type configurations part of support, by S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and be pressed on fixed support to be cast; Roller-type configurations part and fixed support are connected to S shape spacer and mate the two ends of the pre-tightening apparatus arranged with S shape spacer;
By roller-type configurations part, S shape spacer, to mate the pre-tightening apparatus that arranges with S shape spacer and fixed support puts into preset die as a whole, by casting machine, adopt note steel method continuously, pre-prepd molten metal bath is poured in preset die and pours into a mould together; S shape spacer and mate the fusion point of fusion point higher than pre-prepd molten metal bath of the pre-tightening apparatus arranged with S shape spacer;
Be poured, when bubble-free is emerged in the steel cylinder of pre-prepd molten metal bath to be contained, carry out machinery and play steel, then by the Slag recovering in steel cylinder.
2. the manufacturing process of a kind of industrial roller-type configurations part according to claim 1, is characterized in that, described S shape spacer and mate with S shape spacer the pre-tightening apparatus arranged and be inclined relative to horizontal setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410644551.1A CN104368795A (en) | 2014-11-14 | 2014-11-14 | Manufacturing process of industrial roller-type structural component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410644551.1A CN104368795A (en) | 2014-11-14 | 2014-11-14 | Manufacturing process of industrial roller-type structural component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104368795A true CN104368795A (en) | 2015-02-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410644551.1A Pending CN104368795A (en) | 2014-11-14 | 2014-11-14 | Manufacturing process of industrial roller-type structural component |
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| Country | Link |
|---|---|
| CN (1) | CN104368795A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004107871A (en) * | 2002-09-17 | 2004-04-08 | Mas Fab Rieter Ag | Universal support applied to ring spinner |
| CN1876913A (en) * | 2005-06-06 | 2006-12-13 | 里特机械公司 | Support for a twin pressure roller of a drafting frame |
| CN1928172A (en) * | 2005-09-08 | 2007-03-14 | 里特机械公司 | Pressing roller holder for stretching structure |
| DE102005049996A1 (en) * | 2005-10-12 | 2007-04-19 | Wilhelm Stahlecker Gmbh | Loading unit for top rollers in drawing equipment, e.g. for fibre rovings, has a base part with a swivelling lever pressed against the top roller axle by a force generator, the lever being fixed to the base by a thin leaf spring |
| CN201530892U (en) * | 2009-09-23 | 2010-07-21 | 常德纺织机械有限公司 | Compact spinning device on a pressure part of a spring cradle |
-
2014
- 2014-11-14 CN CN201410644551.1A patent/CN104368795A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004107871A (en) * | 2002-09-17 | 2004-04-08 | Mas Fab Rieter Ag | Universal support applied to ring spinner |
| CN1876913A (en) * | 2005-06-06 | 2006-12-13 | 里特机械公司 | Support for a twin pressure roller of a drafting frame |
| CN1928172A (en) * | 2005-09-08 | 2007-03-14 | 里特机械公司 | Pressing roller holder for stretching structure |
| DE102005049996A1 (en) * | 2005-10-12 | 2007-04-19 | Wilhelm Stahlecker Gmbh | Loading unit for top rollers in drawing equipment, e.g. for fibre rovings, has a base part with a swivelling lever pressed against the top roller axle by a force generator, the lever being fixed to the base by a thin leaf spring |
| CN201530892U (en) * | 2009-09-23 | 2010-07-21 | 常德纺织机械有限公司 | Compact spinning device on a pressure part of a spring cradle |
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Application publication date: 20150225 |