CN104368687B - Stack pneumatics mould and processing method thereof - Google Patents

Stack pneumatics mould and processing method thereof Download PDF

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Publication number
CN104368687B
CN104368687B CN201410589855.2A CN201410589855A CN104368687B CN 104368687 B CN104368687 B CN 104368687B CN 201410589855 A CN201410589855 A CN 201410589855A CN 104368687 B CN104368687 B CN 104368687B
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China
Prior art keywords
die
pneumatics
product
knock
pin
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CN201410589855.2A
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CN104368687A (en
Inventor
张秀平
王海珂
朱林林
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Trans Matic Precision Metal Moulding Suzhou Co ltd
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Trans Matic Precision Metal Moulding Suzhou Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Punching Or Piercing (AREA)

Abstract

Present invention is disclosed a kind of stack pneumatics mould, including punching mechanism, ejecting mechanism and resetting-mechanism, described punching mechanism includes die and drift, and described ejecting mechanism includes de-feed ring and knock-pin, described back-moving spring and release link. Described die is made up of interior die and outer die, exists and necessarily process gap between described interior die and outer die; The head of described drift is a plane; Punching press reserved area it is provided with between described drift and die. The present invention by adding one stamping procedure after traditional molding procedure, it is achieved that the laminating completely of the product sidewall materials at two layers that tradition processing cannot realize. Simultaneously as product material is the aluminum of annealed state, this device can farthest ensure that the spring force ejected will not cause deformation of products, thus further ensuring the quality of product.

Description

Stack pneumatics mould and processing method thereof
Technical field
The present invention relates to a kind of stack pneumatics mould and processing method thereof, belong to field of machining.
Background technology
Along with the progress of process technology, industry-by-industry is more and more higher to the requirement of product design, and the part of various feature is all devised, and part needs to be superimposed together the material of two diameters, and the requirement of Sheet Metal Forming Technology is significantly high. The stack product needing molding as Figure 2-3, its structure has the center 82 of an indent, and there is a circle sidewall 81 at the edge of described center 82, and sidewall 81 is formed by materials at two layers pressing. Conventional drawing and forming process is required for drift and die has matched and just can make forming parts, the processing unit (plant) used at present is as shown in Figure 1, the technical characteristic prominent in order to realize product 8 sidewall 81, the upper end-face edge place design of its forming punching head 71 has a circle projection 72. Owing to drift projection 72 exists certain thickness, thus use existing processing mold machined go out product 8 be typically in its sidewall 81 place and all there is the 2-3 times of gap expecting more than thickness, it is impossible to realize the laminating completely of product 8 sidewall 81 materials at two layers.
Summary of the invention
In view of the defect that above-mentioned prior art exists, the purpose of the present invention is to propose to a kind of stack pneumatics mould and processing method thereof.
The purpose of the present invention, will be achieved by the following technical programs:
A kind of stack pneumatics mould, including punching mechanism, ejecting mechanism and resetting-mechanism, described punching mechanism includes die be arranged under die can the drift of relative die motion, described ejecting mechanism includes de-feed ring and the knock-pin being sheathed on die and be connected with de-feed ring upper end, described resetting-mechanism includes the spring being arranged at above knock-pin and the release link being arranged at below knock-pin, it is characterized in that: described die is by interior, the interior die of outer socket is fixing with outer die to be formed, gap is there is between described interior die and outer die, described gap length complete with Product processing after sidewall thickness equal,The head of described drift be one can the plane of support product, and the diameter of described drift is suitable with product external diameter; Be provided with punching press reserved area between described drift and die, the size of described punching press reserved area complete with Product processing after bottom thickness equal.
Preferably, described de-feed ring is socketed on described interior die.
Preferably, described interior die lower end diameter is equal with the female internal diameter of product center.
Preferably, described interior die is provided with the circle chamfering for direct product entrance mould with the lower edge position of outer die.
Preferably, one end of described knock-pin is provided with a slotted eye, and the upper end of described interior die is placed in described slotted eye, and the other end of described knock-pin is arranged below a release link that described knock-pin can be promoted to move.
Preferably, the processing method of a kind of stack pneumatics mould of the present invention, comprise the steps,
(1) preforming step, before pneumatics molding, described release link moves upward, and promotes described knock-pin upwards to compress spring, and knock-pin band is automatically connected in de-feed ring below and upwards completes to reset;
(2) forming step, during pneumatics molding, is placed with the described drift of product after preamble PROCESS FOR TREATMENT and moves upward, and promotes product to enter die, thus completing stamping forming process;
(3) de-material step, after pneumatics molding, described drift resets downwards, release link no longer supports knock-pin and moves downward, and spring is expanded, and described spring promotes knock-pin to move down, drive described de-feed ring to move downward, and by the product ejection die after pneumatics molding, complete the de-material of product.
Preferably, the die in described forming step (2) is made up of the interior die of inside and outside socket and outer die, and described drift promotes in the gap that in product entrance, die and outer die are formed.
The prominent effect of the present invention is: by adding one stamping procedure after traditional molding procedure, it is achieved that the laminating completely of the product sidewall materials at two layers that tradition processing cannot realize. Simultaneously as product material is the aluminum of annealed state, this device can farthest ensure that the spring force ejected will not cause deformation of products, thus further ensuring the quality of product.
Hereinafter just accompanying drawing in conjunction with the embodiments, is described in further detail the specific embodiment of the present invention, so that technical solution of the present invention is more readily understood, grasps.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing processing unit (plant).
Fig. 2 is the top view of this device converted products.
Fig. 3 is the profile of this device converted products.
Fig. 4 is the structural representation of this device.
Fig. 5 is the structural representation of another preferred embodiment of this device.
Detailed description of the invention
Embodiment 1
As in Figure 2-4, present invention is disclosed a kind of stack pneumatics mould, including punching mechanism, ejecting mechanism and resetting-mechanism. Described punching mechanism includes die and is arranged on the drift 7 below die, and described die includes interior die 1 and is socketed the outer die 2 being arranged on around interior die 1. De-feed ring 3 that described ejecting mechanism includes being socketed on interior die 1, it is sheathed on interior die 1 and the knock-pin 4 that is connected with de-feed ring 3 upper end. Described resetting-mechanism includes the spring 5 being arranged at above knock-pin 4 and the release link 6 being arranged at below knock-pin 4. Described spring 5 and release link 6 are arranged on the same side of knock-pin 4.
Described interior die 1 lower end is a cylindrical structure, and the diameter of described cylindrical structure is equal with the female internal diameter D1 at product 8 center 82.Described outer die 2 is socketed in around interior die, but there is certain interval between the two, described gap length machine with product 8 after sidewall 81 thickness equal. The lower edge position of described interior die and outer die is provided with a circle and enters the chamfering 9 of mould for direct product.
Described drift 7 is arranged on the lower section of interior die 1 and outer die 2, and the head of drift 7 is planar structure, for support product 8. The diameter of described drift is suitable with product outer diameter D 2.
Described drift 7 and die are not in contact with each other under device holding state, and are provided with punching press reserved area between the two, the size of described punching press reserved area complete with Product processing after bottom thickness equal.
Described de-feed ring 3 is a cylindrical structure, is socketed on interior die 1. The circle wall thickness of described de-feed ring 3 is equal with the gap length between interior die 1 with outer die 2.
One end of described knock-pin 4 is provided with a slotted eye, and the upper end of described interior die 1 is placed in described slotted eye, and the other end of described knock-pin 4 is arranged below a release link 6 that described knock-pin 4 can be promoted to move.
Described spring 5 is arranged on above knock-pin 4 and is close to the surface of knock-pin 4, and described spring 5 can carry out longitudinal extension. Knock-pin 4 in position set by spring is arranged below release link 6. Described release link 6 is movable structure, and knock-pin 4 can be driven together to move upward when release link 6 moves upward, and knock-pin 4 upwards compresses spring 5, and drives retainer circle 3 upwards to reset.
The work process of the present invention described briefly below and processing method: before pneumatics molding, described release link 6 moves upward, thus by described knock-pin 4 upwards jack-up, knock-pin 4 moves upward and compresses spring 5, and knock-pin 4 band is automatically connected in de-feed ring 3 below and upwards completes to reset.
During pneumatics molding, the product 8 after preamble PROCESS FOR TREATMENT being placed on drift 7, along with moving upward of drift 7, promoting product 8 to enter in the gap of interior die 1 and the formation of outer die 2, thus completing the molding of product 8 sidewall 81.
After pneumatics molding, described drift 7 resets downwards, subsequently, release link 6 moves downward, and makes spring 5 expansion reset, and promotes described knock-pin 4 to move down, drive described de-feed ring 3 to move downward, and will complete product 8 ejection die of pneumatics molding, complete the de-material of product 8.
The present invention by adding one stamping procedure after traditional molding procedure, it is achieved that the laminating completely of the product sidewall materials at two layers that tradition processing cannot realize. Simultaneously as product material is the aluminum of annealed state, this material is very soft and has certain viscosity, and the spring force that therefore this device ejects can't cause deformation of products, thus ensure that the quality of product.
Embodiment 2
As it is shown in figure 5, a kind of stack pneumatics mould of the present invention can also have another preferred embodiment. In the present embodiment, the interior die of mould is made up of indent mould body 11 and the indent set 12 being socketed on described indent set body 11, and the outer die of mould is made up of outer die body 21 and the outer recessed circle 22 that is socketed on described outer die body 21. Described inside and outside die is dismountable socket joint type structure. Described indent set 12 arranges reeded cylinder for centre, and the inwall of described indent set 12 is provided with a circle Magnet 10, and described indent set 12 can be socketed on indent mould body 11 layer by layer by described Magnet 10. Owing to indent mould body 11 being socketed with several indents set 12, so the Magnet 10 inside adjacent two indents set 12 adopts the structure being crisscross arranged up and down, it is to avoid all Magnet 10 are arranged on and that cause in same level make indent membrane module arrange unstable phenomenon because Magnet 10 is mutually exclusive.
The bottom of described outer recessed circle 22 is provided with a bottom surface extended laterally, the skew dislocation that outer die assembly occurs because of bottom unbalance stress can be effectively prevented when drift 7 upwards punching press by arranging of described bottom surface, further increase the stability of mould, it is ensured that the quality of processed product. The arranged outside of described outer recessed circle 22 top circle body has the circle Magnet 10 for connecting equally, and described outer recessed circle 22 can be socketed on outer die body 21 layer by layer by described Magnet 10. Identical with the position that Magnet 10 in indent membrane module is arranged, the Magnet 10 on the outer recessed circle of adjacent two is also adopted by being crisscross arranged up and down to ensure the stability of assembly.
The de-feed ring 3 that described de-feed ring assembly includes several different-thickness different-diameters forms, and described de-feed ring 3 can carry out corresponding replacement according to the spacing size that interior die is different with outer die, to meet the de-material operation of different size converted products. And because described indent membrane module and outer die assembly have all applied to Magnet 10 and be attached, in order to avoid the impact on mould processing therefore brought, described de-feed ring 3 should adopt and will not be undertaken manufacturing processing by the metal of magnet adsorption, can adopt aluminum alloy materials manufacture in the present embodiment. Due to the aluminum that material is annealed state that this mould is processed, so the magnetic that this mould adopts connects the quality of product can't be produced impact.
The present embodiment 2 and embodiment 1 are distinctive in that in the present embodiment interior die relatively-stationary in original device and outer die to be improved, interior die is changed into and is collectively constituted with indent set 12 by indent mould body 11, outer die is changed into and is collectively constituted with outer recessed circle 22 by outer die body 21, and be provided with matched de-feed ring, thus add regulatory function on the basis of original device. Can pass through to regulate the size of the Level Change punching press reserved area of drift 7 upwards punching press in process of production, subsequently by selecting the die overlapped with processed product matching size and de-feed ring to complete the processing of the product to different inner diameters, various outer diameter and different-thickness. Thus adding the range of application of this device, improve the practicality of device.
The present invention still has numerous embodiments, all employing equivalents or equivalent transformation and all technical schemes of being formed, all falls within protection scope of the present invention.

Claims (9)

1. a stack pneumatics mould, including punching mechanism, ejecting mechanism and resetting-mechanism, described punching mechanism includes die be arranged under die can the drift of relative die motion, described ejecting mechanism includes de-feed ring and the knock-pin being sheathed on die and be connected with de-feed ring upper end, described resetting-mechanism includes the spring being arranged at above knock-pin and the release link being arranged at below knock-pin, it is characterized in that: described die is by interior, the interior die of outer socket is fixing with outer die to be formed, gap is there is between described interior die and outer die, described gap length complete with Product processing after sidewall thickness equal, the head of described drift be one can the plane of support product, and the diameter of described drift is suitable with product external diameter, be provided with punching press reserved area between described drift and die, the size of described punching press reserved area complete with Product processing after bottom thickness equal, described inside and outside die is detachable socket join structure.
2. stack pneumatics mould according to claim 1, it is characterised in that: described interior die is overlapped magnetic by indent mould body with at least one indent and is connected, and described outer die is connected by the outer recessed circle magnetic of outer die body and at least one.
3. stack pneumatics mould according to claim 2, it is characterised in that: described de-feed ring is the de-feed ring of aluminium alloy.
4. stack pneumatics mould according to claim 1, it is characterised in that: described de-feed ring is socketed on described interior die.
5. stack pneumatics mould according to claim 1, it is characterised in that: described interior die lower end diameter is equal with the female internal diameter of product center.
6. stack pneumatics mould according to claim 1, it is characterised in that: the lower edge position of described interior die and outer die is provided with a circle and enters the chamfering of mould for direct product.
7. stack pneumatics mould according to claim 1, it is characterized in that: one end of described knock-pin is provided with a slotted eye, the upper end of described interior die is placed in described slotted eye, and the other end of described knock-pin is arranged below a release link that described knock-pin can be promoted to move.
8. the processing method of a kind of stack pneumatics mould according to claim 1, it is characterised in that: comprise the steps,
(1) preforming step, before pneumatics molding, described release link moves upward, and promotes described knock-pin upwards to compress spring, and knock-pin band is automatically connected in de-feed ring below and upwards completes to reset;
(2) forming step, during pneumatics molding, is placed with the described drift of product after preamble PROCESS FOR TREATMENT and moves upward, and promotes product to enter die, thus completing stamping forming process;
(3) de-material step, after pneumatics molding, described drift resets downwards, release link no longer supports knock-pin and moves downward, spring is expanded, and described spring promotes knock-pin to move down, and drives described de-feed ring to move downward, and by the product ejection die after pneumatics molding, complete the de-material of product.
9. the processing method of a kind of stack pneumatics mould according to claim 8, it is characterized in that: the die in described forming step (2) is made up of the interior die of inside and outside socket and outer die, described drift promotes in the gap that in product entrance, die and outer die are formed.
CN201410589855.2A 2014-10-29 2014-10-29 Stack pneumatics mould and processing method thereof Active CN104368687B (en)

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Publication number Priority date Publication date Assignee Title
CN106799441B (en) * 2016-12-30 2018-04-27 上海贝众汽车零部件有限公司 The integral formation method of the uniform air conditioning connector of solder layer
CN108994140B (en) * 2018-08-31 2024-04-19 苏州瑞玛精密工业股份有限公司 Deep drawing mechanism
CN114130882B (en) * 2021-11-27 2022-10-14 徐州恒远高新技术有限公司 Electronic product shell integrated combination stamping device and use method thereof

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US5823730A (en) * 1995-03-21 1998-10-20 Rheem Empreendimentos Industriais E Comerciais S/A Can with easy open end and protection against cuts
US5901598A (en) * 1996-05-30 1999-05-11 Afon Haar Maschinenbau Gmbh & Co. Method and apparatus for ejecting sheet metal parts from a press
CN101060947A (en) * 2004-11-19 2007-10-24 株式会社阿玛达 Punching die
CN202137264U (en) * 2011-06-16 2012-02-08 天津双鑫机械制造有限公司 Special necking and arc-surface shaping die for lower pressure plate of lower support of automobile shock absorber
CN204171165U (en) * 2014-10-29 2015-02-25 创迈精密金属成型(苏州)有限公司 Folded material pneumatics mould

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US6772900B2 (en) * 2001-08-16 2004-08-10 Rexam Beverage Can Company Can end

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5823730A (en) * 1995-03-21 1998-10-20 Rheem Empreendimentos Industriais E Comerciais S/A Can with easy open end and protection against cuts
US5901598A (en) * 1996-05-30 1999-05-11 Afon Haar Maschinenbau Gmbh & Co. Method and apparatus for ejecting sheet metal parts from a press
CN101060947A (en) * 2004-11-19 2007-10-24 株式会社阿玛达 Punching die
CN202137264U (en) * 2011-06-16 2012-02-08 天津双鑫机械制造有限公司 Special necking and arc-surface shaping die for lower pressure plate of lower support of automobile shock absorber
CN204171165U (en) * 2014-10-29 2015-02-25 创迈精密金属成型(苏州)有限公司 Folded material pneumatics mould

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