CN104368356A - Catalyst for preparing low-carbon mixed alcohol from synthesis gas and preparation method and application thereof - Google Patents

Catalyst for preparing low-carbon mixed alcohol from synthesis gas and preparation method and application thereof Download PDF

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CN104368356A
CN104368356A CN201410617949.6A CN201410617949A CN104368356A CN 104368356 A CN104368356 A CN 104368356A CN 201410617949 A CN201410617949 A CN 201410617949A CN 104368356 A CN104368356 A CN 104368356A
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catalyst
preparing low
mixed alcohol
synthesis
carbon mixed
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刘定华
周鹏飞
殷玉圣
孙中华
秦丽珍
孙林兵
刘晓勤
张觅
王新
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Nanjing Kainaisi Chemical Science & Technology Co ltd
Nanjing Tech University
Research Institute of Sinopec Nanjing Chemical Industry Co Ltd
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Nanjing Kainaisi Chemical Science & Technology Co ltd
Research Institute of Nanjing Chemical Industry Group Co Ltd
Nanjing Tech University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The invention provides a catalyst for preparing low-carbon mixed alcohol from synthesis gas, which comprises copper oxide, zinc oxide, zirconium oxide and an auxiliary agent, wherein the general formula of the catalyst is as follows: cuaZnbZrcMdNeOxM is at least one of metal elements of Mn, Ce, Mg, Fe, Co and Ni, N is alkali metal, a takes the value of 0.3-4.0, b takes the value of 0.5-3.5, c takes the value of 1.0-5.0, d takes the value of 0.02-0.3, e takes the value of 0.01-0.2, and x is the sum of the number of oxygen atoms required by all the metal elements in the general formula. The invention also discloses a preparation method and application of the catalyst. The method has the advantages of high selectivity of C2+ alcohol, high selectivity of isobutanol, low hydrocarbon selectivity, low water content in liquid-phase products, simple and easy preparation method and easy industrialization.

Description

For the synthesis of Catalysts and its preparation method and the application of gas preparing low-carbon mixed alcohol
Technical field
The present invention relates to a kind of Catalysts and its preparation method and application, especially relate to a kind of Catalysts and its preparation method for the synthesis of gas preparing low-carbon mixed alcohol and application, belong to catalysis technical field.
Background technology
The energy, as the grand strategy goods and materials of national economy and social development, is the essential condition ensureing national sustainable development and national defense safety.In recent years, along with the continuous expansion of the mankind to energy demand and the continuous consumption of natural resources, actively seek and develop new energy system to very urgent the mankind.In world's energy resource structure, oil only accounts for about 7%, and coal is then close to 80%, and the energy resource structure feature of the few oil of the rich coal of China is more obvious, therefore from the strategic concerns of energy development, the high effect cleaning technology of research and development coal resources can make up the shortage of petroleum resources.
Carbon monoxide and hydrogen is more easily prepared, by catalyzing carbon monoxide hydrogenation synthesizing low carbon mixed alcohol (C based on coal 1-C 5alcohol) be the important channel of coal resources clean utilization, be also one of important research content of C-1 chemistry, its technological process and synthesizing methanol are similar substantially.MAS can as fuel additive, wherein C 2-C 5mixed alcohol is eco-friendly liquid fuel additive, not sulfur-bearing and aromatic compound, surcharge is higher, can directly substitute methyl tertiary butyl ether(MTBE) as gasoline additive, also mixed alcohol can be separated, the single alcohols obtained directly is used as industrial chemicals.In recent years, MAS progressively shows especially in the using value of fuel and chemical field, and correlative study becomes increasingly active.
At present, the catalyst of preparing low-carbon mixed alcohol by synthetic gas is existing a lot, and different research institutions have developed the catalyst with different characteristics.As the modified synthesis catalyst for methanol that the people such as US Patent No. 4031123 and US2327066 and C.E.Hofstadt propose at patent US4513100 the people such as patent EP0034338A2, Fattore, this type of catalysis is at Cu/ZnO/Al 2o 3, Zn/Cr 2o 3appropriate alkali metal is added or Modified With Alkali-earth Compounds forms in catalyst for methanol, this type of catalyst has active high feature, in product, isobutanol content is higher, but it is harsher that shortcoming is reaction condition, pressure is between 14-20MPa, temperature is between 350-450 DEG C, and in product, water content reaches 30-50%.
US Patent No. 4882360 proposes a kind of MoS 2the preparation method of catalyst, this catalyst has resistance to sulphur property, product moisture content less, ethanol and normal propyl alcohol content higher, but the stability of such catalyst and life-span there is some problems.In addition, US Patent No. 4122110 and US4291126 also proposed a kind of preparation method of Cu/Co series catalysts, and this catalyst operating condition is gentleer, and product is based on straight chain n-alkanol, reactivity is higher, but the more hydro carbons of by-product and water in products is divided more.
At present, domesticly prepared by low carbon mixed alcohol catalyst to synthesis gas also carried out the deep research of system, but majority is the modification abroad catalyst system basis carried out.The people such as Sun Yuhan, Fang Kegong of such as Shanxi Inst. of Coal Chemistry, Chinese Academy of Sciences propose in patent CN201210342290.9 has the ferro element of stronger chain growth ability and the method for potassium element and the structural promoter such as zinc oxide, chromium oxide, to improve C a kind of adding on silicon dioxide carried copper Mn catalyst 2 +alcohol is selective, mitigation process conditions, but this catalyst alcohols selectivity is low, the hydro carbons that by-product is more and CO 2.Propose in patent CN201310428824.4 and add the method that the elements such as Mn, La, Ce, Rh, Pd carry out modification in Cu/Co series catalysts, through the catalyst of modification, there are higher higher alcohols selective.Propose a kind of by Fe in patent CN201310095284.2 2o 3with the catalyst with copper iron nucleocapsid structure of CuO composition, this catalyst can prevent iron from sintering, and the selective height of alcohol, stability is better.A kind of transition metal modified MoS is proposed in patent CN200410064554.4 2the preparation method of catalyst, the catalyst of acquisition has higher C 2 +the hydrocarbon-selective that alcohol is selective and lower.A kind of M-M is proposed in patent CN200910175310.6 1-M 2the preparation method of catalyst, wherein M is the one of Mo, W, V, M 1the one of Fe, Co, Ni, Cr, Mn, La or Ce, M 2be one or more in K, Na, Be, Mg, this catalyst sulfur tolerance is better, and good stability, activity is higher.
Patent CN200610097869.8 proposes and a kind ofly prepares by coprecipitation the method that Cu/Zn/Al/Cr catalyzes and synthesizes MAS, this good catalyst activity, and the life-span is long, and alcohols selectivity is high, C 2 +above alcohol content can reach 40.97%.
Above catalyst respectively has feature, when CO conversion ratio is higher, and C 2 +alcohol is selective may lower or hydro carbons that by-product is more, works as C 2 +alcohol selective high time, the conversion ratio of CO may be lower again, and namely allowing to industrially to be applied economy neither be fine, and thus people constantly improve catalyst for a long time, expect to obtain CO conversion ratio high while C 2 +the catalyst that alcohol is selective and alcohol space-time yield is all higher.
Summary of the invention
The invention solves deficiency of the prior art, the invention provides a kind of higher C 2 +alcohol and isobutanol selective, effectively can solve C 2 +alcohol is the selective low problem of isobutanol especially.
Technical scheme of the present invention is:
For the synthesis of the catalyst of gas preparing low-carbon mixed alcohol, it is characterized in that, comprise cupric oxide, zinc oxide, zirconia and auxiliary agent, and the general formula of described catalyst is: Cu azn bzr cm dn eo xwherein, M is at least one (at least one in preferred Mn, Ce, Co, Ni metallic element) in Mn, Ce, Mg, Fe, Co, Ni metallic element, and described N is auxiliary agent, and described auxiliary agent is alkali metal, and the span of a is 0.3-4.0, the span of the span of b to be the span of 0.5-3.5, c be 1.0-5.0, d is 0.02-0.3, the span of e is 0.01-0.2, the x oxygen atom number summation needed for metallic elements all in general formula.
Further, described alkali metal is any one in Rb, Cs, K.
And the preferred 0.02-0.15 of span of span preferred 0.03-0.25, the e of span preferred 2.0-4.2, the d of span preferred 0.6-3.2, the c of the span of described a preferred 0.8-3.6, b.
The preparation method of the above-mentioned catalyst for the synthesis of gas preparing low-carbon mixed alcohol, is characterized in that, comprise the following steps:
(1) preparing metal salting liquid: after the slaine of other metallic elements in the general formula of catalyst except alkali metal is uniformly mixed, adds water and be mixed with metal salt solution;
(2) precipitation and post processing: the metal salt solution described in step (1) is joined in precipitating reagent, and precipitate under the temperature conditions of 40-85 DEG C, until the pH value of solution is 7.0-9.5, then 20min is stirred, aging 30min under the temperature conditions of 55-90 DEG C again, then after filtration, wash, dry, to be precipitated thing for subsequent use;
(3) alkali metal salt soln is prepared: added water by alkali metal salt and be mixed with alkali metal salt soln;
(4) Kaolinite Preparation of Catalyst: the sediment that step (2) obtains is pulverized last, impregnated in 12h in the alkali metal soln described in step (3), then after filtration, oven dry, roasting, brokenly after compression molding cross 20-40 mesh sieve, obtain the catalyst for the synthesis of gas preparing low-carbon mixed alcohol.
Further, the metal salt solution described in step (1) is nitrate solution.
Precipitating reagent described in step (2) is Na 2cO 3, NaHCO 3, ammoniacal liquor or NH 4hCO 3in any one.
The concentration of the alkali metal salt soln described in step (3) is 5-10%, and described alkali metal salt is nitrate or carbonate.
And the temperature of roasting described in step (4) is 300-550 DEG C.
And above-mentioned catalyst is for the synthesis of gas preparing low-carbon mixed alcohol.And in the process of preparing low-carbon mixed alcohol by synthetic gas, evaluating apparatus used is fixed bed reactors, reaction temperature is 250-450 DEG C, and reaction pressure is 3.0-12.0MPa, and gas space velocity is 4000-12000h -1, H 2be 1.0-3.0 with the volume ratio of CO.
The defect solving prior art of the present invention, has following beneficial effect:
1, the catalyst activity prepared by the present invention is high, has higher C 2 +alcohol is selective, has higher isobutanol selective simultaneously;
2, the catalyst prepared by the present invention has lower hydrocarbon-selective, and in liquid product, water content is less;
3 and in preparation process, reaction pressure is low, reaction condition is gentle, strong adaptability, can use under working condition comparatively widely;
4, not containing noble metal in the catalyst prepared by the present invention, cost of material is low, and preparation is simple, and catalyst dry powder is easy to shaping, and mechanical strength is good, is suitable for industry and amplifies, be easy to industrialization;
5, the primary raw material of catalyst is the nitrate of copper, zinc, zirconium, heavy metal free, and basic nontoxic pollution-free, has environment amenable feature.
Detailed description of the invention
In order to make those skilled in the art person understand the present invention better, and above-mentioned advantage of the present invention is become apparent more, below in conjunction with specific embodiment, the present invention is further detailed explanation.
Embodiment 1
Weigh 7.95gCu (NO 3) 23H 2o, 8.84gZn (NO 3) 26H 2o, 3.56gZr (NO 3) 45H 2o, 1.56gFe (NO 3) 39H 2o, adds 0.82gMn (NO simultaneously 3) 2be made into 80ml solution, under 60 DEG C of conditions, this dropwise is joined in ammoniacal liquor, the pH controlling titration end-point is 8.0, continue after titration completes to stir 20min, aging 30min at 70 DEG C again, filter 5 times with deionized water cyclic washing again, after drying 12h at 120 DEG C, catalyst grind into powder be impregnated in the CsNO that mass fraction is 6% 312h in solution, dries 12h at having flooded latter 120 DEG C again, finally roasting 6h at 300 DEG C again, and compression molding, by catalyst breakage to 20-40 order, this catalyst is labeled as C-1.
Embodiment 2
Weigh 5.48gCu (NO 3) 23H 2o, 9.23gZn (NO 3) 26H 2o, 1.95gZr (NO 3) 45H 2o, adds 1.59gCe (NO simultaneously 3) 36H 2o is made into 70ml solution, under 50 DEG C of conditions, this dropwise is joined in sodium carbonate liquor, the pH controlling titration end-point is 7.5, continue after titration completes to stir 20min, aging 30min at 60 DEG C again, filter 5 times with deionized water cyclic washing again, after drying 12h at 120 DEG C, catalyst grind into powder be impregnated in the K that mass fraction is 8% 2cO 312h in solution, dries 12h at having flooded latter 120 DEG C again, finally roasting 6h at 350 DEG C again, and compression molding, by catalyst breakage to 20-40 order, this catalyst is labeled as C-2.
Embodiment 3
Weigh 6.85gCu (NO 3) 23H 2o, 5.72gZn (NO 3) 26H 2o, 5.64gZr (NO 3) 45H 2o, 0.23gMn (NO 3) 2, add 0.53gCe (NO simultaneously 3) 36H 2o is made into 75ml solution, under 85 DEG C of conditions, this dropwise is joined in sodium carbonate liquor, the pH controlling titration end-point is 7.0, continue after titration completes to stir 20min, aging 30min at 90 DEG C again, filter 5 times with deionized water cyclic washing again, after drying 12h at 120 DEG C, catalyst grind into powder be impregnated in the RbNO that mass fraction is 8% 312h in solution, dries 12h at having flooded latter 120 DEG C again, finally roasting 6h at 450 DEG C again, and compression molding, by catalyst breakage to 20-40 order, this catalyst is labeled as C-3.
Embodiment 4
Weigh 6.79gCu (NO 3) 23H 2o, 8.52gZn (NO 3) 26H 2o, 5.37gZr (NO 3) 45H 2o, 0.42gMn (NO 3) 2, 0.95gMg (NO 3) 26H 2o is made into 65ml solution, under 65 DEG C of conditions, this dropwise is joined in sodium bicarbonate solution, the pH controlling titration end-point is 8.5, continue after titration completes to stir 20min, aging 30min at 75 DEG C again, filter 5 times with deionized water cyclic washing again, after drying 12h at 120 DEG C, catalyst grind into powder be impregnated in the KNO that mass fraction is 10% 312h in solution, dries 12h at having flooded latter 120 DEG C again, finally roasting 6h at 400 DEG C again, and compression molding, by catalyst breakage to 20-40 order, this catalyst is labeled as C-4.
Embodiment 5
Weigh 5.67gCu (NO 3) 23H 2o, 5.83gZn (NO 3) 26H 2o, 3.64gZr (NO 3) 45H 2o, 0.42gMn (NO 3) 2, the Co (NO of 0.6g 3) 26H 2o, adds 0.17gCe (NO simultaneously 3) 36H 2o is made into 75ml solution, under 75 DEG C of conditions, this dropwise is joined in sodium bicarbonate solution, the pH controlling titration end-point is 9.0, continue after titration completes to stir 20min, aging 30min at 85 DEG C again, filter 5 times with deionized water cyclic washing again, after drying 12h at 120 DEG C, catalyst grind into powder be impregnated in the CsNO that mass fraction is 8% 312h in solution, dries 12h at having flooded latter 120 DEG C again, finally roasting 6h at 320 DEG C again, and compression molding, by catalyst breakage to 20-40 order, this catalyst is labeled as C-5.
Embodiment 6
Weigh 7.42gCu (NO 3) 23H 2o, 6.48gZn (NO 3) 26H 2o, 4.23gZr (NO 3) 45H 2o, 1.48gNi (NO 3) 26H 2o, 1.79gMg (NO 3) 26H 2o is made into 90ml solution, under 70 DEG C of conditions, this dropwise is joined NH 4hCO 3in solution, controlling the pH of titration end-point is 7.5, continues to stir 20min after titration completes, then at 75 DEG C aging 30min, filter 5 times with deionized water cyclic washing again, after drying 12h at 120 DEG C, catalyst grind into powder be impregnated in the RbNO that mass fraction is 6% 312h in solution, dries 12h at having flooded latter 120 DEG C again, finally roasting 6h at 500 DEG C again, and compression molding, by catalyst breakage to 20-40 order, this catalyst is labeled as C-6.
Above-mentioned obtained catalyst is seated in the fixed bed reactors of Φ 16X4mm respectively and carries out performance test, and in the process of preparing low-carbon mixed alcohol by synthetic gas, evaluating apparatus used is fixed bed reactors, reaction temperature is 250-450 DEG C, reaction pressure is 3.0-12.0MPa, and gas space velocity is 4000-12000h -1, the unstripped gas of employing is the gaseous mixture prepared, therefore H 22.0 are fixed as with the volume ratio of CO.Reacted gas obtains mixed alcohol product after condensation, and then product is entered chromatography, and result is as shown in table 1:
Table 1 different catalysts product slates
As shown in Table 1: the catalyst that the present embodiment prepares, in the reaction of preparing low-carbon mixed alcohol by synthetic gas, not only has higher C 2 +alcohol is selective, also have higher isobutanol selective, and have lower hydrocarbon-selective, in liquid product, water content is less.And in MAS, except methyl alcohol, isobutanol comparision contents height, the content of ethanol, normal propyl alcohol is also higher, it is mixed alcohol truly.
The above; be only the specific embodiment of the present invention, protection scope of the present invention is not limited thereto, and is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should define with claim is as the criterion.

Claims (10)

1. for the synthesis of the catalyst of gas preparing low-carbon mixed alcohol, it is characterized in that, comprise cupric oxide, zinc oxide, zirconia and auxiliary agent, and the general formula of described catalyst is: Cu azn bzr cm dn eo xwherein, M is at least one in Mn, Ce, Mg, Fe, Co, Ni metallic element, and described N is auxiliary agent, and described auxiliary agent is alkali metal, and the span of a is 0.3-4.0, the span of the span of b to be the span of 0.5-3.5, c be 1.0-5.0, d is 0.02-0.3, the span of e is 0.01-0.2, the x oxygen atom number summation needed for metallic elements all in general formula.
2. the catalyst for the synthesis of gas preparing low-carbon mixed alcohol according to claim 1, is characterized in that, described alkali metal is any one in Rb, Cs, K.
3. the catalyst for the synthesis of gas preparing low-carbon mixed alcohol according to claim 1, is characterized in that, the span of described a is 0.8-3.6, the span of b is 0.6-3.2, the span of the span of c to be the span of 2.0-4.2, d be 0.03-0.25, e is 0.02-0.15.
4., as claimed in claim 1 for the synthesis of the preparation method of the catalyst of gas preparing low-carbon mixed alcohol, it is characterized in that, comprise the following steps:
(1) preparing metal salting liquid: after the slaine of other metallic elements in the general formula of catalyst except alkali metal is uniformly mixed, adds water and be mixed with metal salt solution;
(2) precipitation and post processing: the metal salt solution described in step (1) is added in precipitating reagent, and precipitate under the temperature conditions of 40-85 DEG C, until the pH value of solution is 7.0-9.5, then 20min is stirred, aging 30min under the temperature conditions of 55-90 DEG C again, then after filtration, wash, dry, to be precipitated thing for subsequent use;
(3) alkali metal salt soln is prepared: added water by alkali metal salt and be mixed with alkali metal salt soln;
(4) Kaolinite Preparation of Catalyst: the sediment that step (2) obtains is pulverized last, impregnated in 12h in the alkali metal soln described in step (3), then after filtration, oven dry, roasting, brokenly after compression molding cross 20-40 mesh sieve, obtain the catalyst for the synthesis of gas preparing low-carbon mixed alcohol.
5. the preparation method of the catalyst for the synthesis of gas preparing low-carbon mixed alcohol according to claim 4, is characterized in that, the metal salt solution described in step (1) is nitrate solution.
6. the preparation method of the catalyst for the synthesis of gas preparing low-carbon mixed alcohol according to claim 4, is characterized in that, the precipitating reagent described in step (2) is Na 2cO 3, NaHCO 3, ammoniacal liquor or NH 4hCO 3in any one.
7. the preparation method of the catalyst for the synthesis of gas preparing low-carbon mixed alcohol according to claim 4, is characterized in that, the concentration of the alkali metal salt soln described in step (3) is 5-10%, and described alkali metal salt is nitrate or carbonate.
8. the preparation method of the catalyst for the synthesis of gas preparing low-carbon mixed alcohol according to claim 4, is characterized in that, the temperature of the roasting described in step (4) is 300-550 DEG C.
9. the catalyst described in any one of claim 1-3 claim is for the synthesis of gas preparing low-carbon mixed alcohol.
10. catalyst according to claim 9 is for the synthesis of gas preparing low-carbon mixed alcohol, it is characterized in that, in the process of preparing low-carbon mixed alcohol by synthetic gas, evaluating apparatus used is fixed bed reactors, reaction temperature is 250-450 DEG C, reaction pressure is 3.0-12.0MPa, and gas space velocity is 4000-12000h -1, H 2be 1.0-3.0 with the volume ratio of CO.
CN201410617949.6A 2014-11-05 2014-11-05 Catalyst for preparing low-carbon mixed alcohol from synthesis gas and preparation method and application thereof Pending CN104368356A (en)

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CN106540681A (en) * 2015-09-22 2017-03-29 中国石油化工股份有限公司 Catalyst for synthesis gas isobutanol and preparation method thereof
CN106582700A (en) * 2016-11-29 2017-04-26 中国科学院山西煤炭化学研究所 Graphene-supported catalyst for preparation of low-carbon mixed alcohol from syngas, preparation method and application
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CN106311267A (en) * 2015-07-06 2017-01-11 中国石油化工股份有限公司 Catalyst for synthesizing isobutanol from synthetic gas as well as preparation method and application thereof
CN106540681A (en) * 2015-09-22 2017-03-29 中国石油化工股份有限公司 Catalyst for synthesis gas isobutanol and preparation method thereof
CN106540681B (en) * 2015-09-22 2019-06-11 中国石油化工股份有限公司 Catalyst and preparation method thereof for synthesis gas isobutanol
CN106582700A (en) * 2016-11-29 2017-04-26 中国科学院山西煤炭化学研究所 Graphene-supported catalyst for preparation of low-carbon mixed alcohol from syngas, preparation method and application
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CN109289865A (en) * 2018-09-30 2019-02-01 中国科学院山西煤炭化学研究所 The silicon-containing catalyst and preparation method of a kind of preparing low-carbon mixed alcohol by synthetic gas and application
CN112657506A (en) * 2019-10-15 2021-04-16 中石化南京化工研究院有限公司 Preparation method of catalyst for preparing isobutanol from synthesis gas
CN112206788A (en) * 2020-10-15 2021-01-12 内蒙古大学 Composition, preparation method and application of catalyst for preparing isobutanol from synthesis gas
CN112206788B (en) * 2020-10-15 2023-08-29 内蒙古大学 Composition, preparation method and application of catalyst for preparing isobutanol from synthesis gas

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