CN101185895A - Catalyst for synthesizing low carbon mellow with synthesis gas and preparation method thereof - Google Patents

Catalyst for synthesizing low carbon mellow with synthesis gas and preparation method thereof Download PDF

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CN101185895A
CN101185895A CNA2006100978698A CN200610097869A CN101185895A CN 101185895 A CN101185895 A CN 101185895A CN A2006100978698 A CNA2006100978698 A CN A2006100978698A CN 200610097869 A CN200610097869 A CN 200610097869A CN 101185895 A CN101185895 A CN 101185895A
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CN100584456C (en
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殷玉圣
张皓
储政
姜勤
魏士新
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Research Institute of Sinopec Nanjing Chemical Industry Co Ltd
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Research Institute of Nanjing Chemical Industry Group Co Ltd
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Abstract

The invention discloses a catalyst for synthesizing low carbon mixed alcohol with synthetic gas and a preparation method. The main components of the catalyst are copper oxide, zinc oxide, chromium oxide, alumina, and an appropriate amount of other assistants, which are expressed by the general formula Cu(Zn)a(Cr)b(Al)c(M)d(A)e(O)x; the catalyst is prepared by coprecipitation, and the assistant is added by impregnation. Under appropriate conditions, the catalyst can lead CO and hydrogen to react to produce a mixture of oxidation compounds which comprises methanol, ethanol, propanol, isobutanol, pentanol, and small amount of C5.

Description

The Catalysts and its preparation method that is used for synthesizing low-carbon alcohol from synthetic gas
Technical field:
The invention belongs to catalyst technical field, be specifically related to a kind of Catalysts and its preparation method that is used for synthesizing low-carbon alcohol from synthetic gas.
Background technology:
Since the seventies in 20th century, the mankind just recognize that energy development and environmental protection will become two great strategy themes of human society survival and development.Along with the mankind to the continuing to increase of mineral resources demand, the continuous consumption of natural resources, the earth can be supplied with human resource and also reduce thereupon, actively seeks and to develop new energy system very urgent concerning the mankind.In world's energy resource structure, oil only accounts for 6.6%, and coal will account for 78.9%.As coal producer the biggest in the world, the energy resource structure characteristics of the few oil of middle national wealth coal are more obvious.Can be easy to prepare CO and H by coal now 2, how to utilize CO and H 2The synthetic chemical products that can satisfy necessary for human become the human focus of paying close attention to, by CO catalytic hydrogenation synthesizing low-carbon mixed alcohol (C 1-C 5Mixed alcohol) be one of the important channel of coal resources clean utilization, MAS progressively shows especially in the using value of fuel and chemical field in recent years, and correlative study becomes increasingly active.
USP4,593,015, USP4,668,656 provide the catalyst of elements such as a kind of Cu of containing, Th and alkali metal, are used for the synthesis gas synthesizing low-carbon mixed alcohol, and methanol content is no more than 85% in its product, and all the other are the gasoline component that contains mixed alcohol.
USP 4,994, and 498 provide the MoS of elements such as a kind of Ta of containing and alkali metal 2Catalyst series is used for the synthesis gas synthesizing low-carbon mixed alcohol, and it becomes pure selectivity to be up to 80%, and pure space-time yield is up to 0.41.
USP5,096,688 provides a kind of Catalytic processes, adopts two sections to synthesize, and first section employing contains the base metal catalysts of Co, and second section employing contains the Cu-Cr catalyst.
CN1179993 provides a kind of rhodium base catalyst of low carbon alcohol by synthetic gas, and oxygenate overall selectivitys such as its methyl alcohol, ethanol, acetaldehyde, propyl alcohol reach more than 90%, wherein C 2The oxygenate selectivity is up to~86%.
CN1481934 provides a kind of ferromagnetic catalyst of cupric of low carbon alcohol by synthetic gas, its C 2 +The alcohol selectivity reaches 68%, and pure space-time yield is up to 1.25.CN1428192 provides a kind of Zr-Cu series catalysts, its CO conversion ratio, C 2 +Alcohol selectivity and pure space-time yield all reach higher level.
Above catalyst respectively has characteristics, when the CO conversion ratio is higher, and C 2 +The alcohol selectivity is low or water content is high, works as C 2 +The alcohol selectivity is when high, and the CO conversion ratio is lower, even also be uneconomic industrial being applied.Thereby catalyst constantly improved, to obtain high CO conversion ratio C simultaneously 2 +Alcohol selectivity and all higher catalyst of pure space-time yield are the emphasis that people study for a long time.
Summary of the invention:
The object of the present invention is to provide a kind of Catalysts and its preparation method that is used for synthesizing low-carbon alcohol from synthetic gas, this catalyst has higher CO conversion rate and higher C 2More than (C 2 +) pure selectivity.
Catalyst key component of the present invention is cupric oxide, zinc oxide, chromium oxide, aluminium oxide and other an amount of auxiliary agent, available general formula is expressed as Cu (Zn) a (Cr) b (Al) c (M) d (A) e (O) x, wherein M is one or more in the metallic elements such as V, Mo, Mn, Mg, Ce, and A is the alkali carbonate auxiliary agent; A is 0.5~2, and b is 0.1~0.4, and c is 0.05~0.35, and d is 0~0.2, and e is 0.02~0.9, and x satisfies the required atom number of each element valence.
Preferred M is V, Mn, Ce in the general formula; A is 0.9~1.3, and b is 0.2~0.35, and c is 0.25~0.35, and d is 0.1~0.2, and e is 0.02~0.40; Auxiliary agent A is a potash.
Catalyst of the present invention adopts the method for co-precipitation to be prepared, and the salt that is about to each metal component is wiring solution-forming in proportion, adopts precipitating reagent to precipitate then, and precipitating reagent is Na 2CO 3, NaHCO 3, NH 4HCO 3, (NH 4) 2CO 3Or a kind of in the ammoniacal liquor, precipitation temperature is 30 ℃~g0 ℃, the precipitation endpoint pH is 6.8~8.0, through aging, filtration, washing, oven dry, granulation, roasting, immersion auxiliary agent, roasting and compression molding operation are prepared from again.
The salt of metal component is generally nitrate; Auxiliary agent sprays into by wiring solution-forming; Sintering temperature in the preparation process is at 300 ℃~450 ℃.The catalyst that makes is diameter 3mm~6mm, the cylindrical tablet of height 3mm~8mm, and its specific surface is at 30m 2/ g~100m 2/ g.
The specific embodiment:
Catalyst of the present invention is implemented according to above step, is elaborated below by embodiment.
Embodiment 1
Press general formula Cu (Zn) 1.25(Cr) 0.38(Al) 0.38(M) 0(A) e (O) x.The chromium nitrate solution 100ml that gets aluminum nitrate solution 100ml, the 1.35M of 2.0M copper nitrate solution 178ml, 2.0M zinc nitrate solution 222ml, 1.35M is mixed with the 1000ml mixed solution, in having the stillpot of stirring, mixed solution and sodium carbonate liquor are carried out co-precipitation, the control precipitation temperature is at 75 ℃~80 ℃, the precipitation endpoint pH is 7.5, then at 80 ℃~85 ℃ aging 30min, through washing, oven dry, pulverizing, 320 ℃ of roastings, get 11.5gK again 2CO 3Be made into the 100ml aqueous solution, evenly sneak into above-mentioned base-material, drying again, 350 ℃ of roastings add suitable quantity of water and graphite, and last compressing tablet becomes cylindrical tablet, and the particle that is broken into 0.45mm~0.90mm more promptly gets available catalyst (K1)
Embodiment 2
Press general formula Cu (Zn) 0.75(Cr) 0.3(Al) 0.3(M) 0(A) e (O) x.The chromium nitrate solution 100ml that gets aluminum nitrate solution 100ml, the 1.35M of 2.0M copper nitrate solution 229ml, 2.0M zinc nitrate solution 171ml, 1.35M is mixed with the 1000ml mixed solution, in having the stillpot of stirring, mixed solution and sodium carbonate liquor are carried out co-precipitation, the control precipitation temperature is at 75 ℃~80 ℃, the precipitation endpoint pH is 7.5, then at 80 ℃~85 ℃ aging 30min, through washing, oven dry, pulverizing, 320 ℃ of roastings, get base-material again.Get 6.13gK 2CO 3Be made into the 100ml aqueous solution, evenly sneak into above-mentioned base-material, drying again, 350 ℃ of roastings add suitable quantity of water and graphite, and last compressing tablet becomes cylindrical tablet, and the particle that is broken into 0.45mm~0.90mm more promptly gets available catalyst (K2).
Embodiment 3
Press general formula Cu (Zn) 1.5(Cr) 0.65(Al) 0.65(M) 0.12(A) e (O) x.Get 2.0M copper nitrate solution 178ml, 2.0M zinc nitrate solution 266ml, Al (NO3) 39H2O86.5g, Ce (NO 3) 36H 2O11.6g, Cr (NO 3) 39H 2O92.3g, 50%Mn (NO 3) 3Solution 9.1g is mixed with the 1000ml mixed solution, in having the stillpot of stirring, mixed solution and sodium carbonate liquor are carried out co-precipitation, the control precipitation temperature is at 75 ℃~80 ℃, the precipitation endpoint pH is 7.5, then at 80 ℃~85 ℃ aging 30min, through washing, oven dry, pulverizing, 320 ℃ of roastings, get base-material again.Get 4.3gK 2CO 3Be made into the 100ml aqueous solution, evenly sneak into above-mentioned base-material, drying again, 350 ℃ of roastings add suitable quantity of water and graphite, and last compressing tablet becomes cylindrical tablet, and the particle that is broken into 0.45mm~0.90mm more promptly gets available catalyst (K3).
Embodiment 4
Press general formula CuZn (Cr) 0.33(Al) 0.33(M) 0.19(A) e (O) x.Get aluminum nitrate solution 225ml, the Ce (NO of 2.36M copper nitrate solution 240ml, 2.30M zinc nitrate solution 245ml, 0.85M 3) 36H 2O6.1g, Cr (NO 3) 39H 2O75.0g, 50%Mn (NO 3) 3Solution 9.1g is mixed with the 1000ml mixed solution, in having the stillpot of stirring, mixed solution and sodium carbonate liquor are carried out co-precipitation, the control precipitation temperature is at 75 ℃~80 ℃, the precipitation endpoint pH is 7.5, then at 80 ℃~85 ℃ aging 30min, through washing, oven dry, pulverizing, 320 ℃ of roastings, get base-material again.Get 6.6gK 2CO 3With 6.0gV 2O 5Be made into the 100ml aqueous solution, evenly sneak into above-mentioned 150g base-material, drying again, 350 ℃ of roastings add suitable quantity of water and graphite, and last compressing tablet becomes cylindrical tablet (K4), and the particle that is broken into 0.45mm~0.90mm more promptly gets available catalyst (K4-1).
Embodiment 1
With the catalyst 2ml that previous embodiment 1 makes, pack in Φ 10 * 2.0 tubular reactors, reduce with hydrogen, be 5.0Mpa~15.0Mpa at pressure then, temperature is under 250 ℃~400 ℃ conditions, feeds CO and H 2Gaseous mixture, gas space velocity are 3000h -1~8000h -1, reacted gas promptly gets the mixed alcohol product through condensation.Fluid product is analyzed through gas-chromatography, the results are shown in Table 1.
Product distributes under the table 1 catalyst K1 differential responses temperature
(P=10.0MPa,H 2/CO=3.1,GHSV=6000h -1)
Figure A20061009786900061
Embodiment 2
The catalyst K2 that previous embodiment 2 is made detects by the condition of embodiment 1, the results are shown in Table 2.
Table 2 catalyst K2 product under the differential responses temperature distributes
(P=10.0MPa,H 2/CO=3.1,GHSV=6000h -1)
Figure A20061009786900062
Embodiment 3
The catalyst that previous embodiment 3 is made is that 10.0MPa, temperature are 350 ℃, H by the method for embodiment 1 at pressure 2/ CO=1.6~2.2, GHSV=6000h -1Detect under the condition, the results are shown in Table 3, table 4.
Table 3K3 catalyst alcohol product distributes
Figure A20061009786900071
Table 4K3 catalyst performance index
Embodiment 4
The method that the catalyst (K4-1) that previous embodiment 4 is made is pressed embodiment 1 is that 10.0MPa, temperature are 350 ℃, GHSV=6000h at pressure -1Detect different H under the condition 2/ CO testing result sees Table 5.
Table 5K4-1 catalyst is at different H 2Pure product distributes under/CO the condition
Figure A20061009786900073
Embodiment 5
The method that the catalyst (K4-1) that previous embodiment 4 is made is pressed embodiment 1 is that 10.0MPa, temperature are 350 ℃, H at pressure 2Detect under/CO=1.2 the condition, different GHSV testing results see Table 6.
Table 6K4-1 catalyst pure product under different GHSV conditions distributes
Figure A20061009786900074

Claims (10)

1. a catalyst that is used for synthesizing low-carbon alcohol from synthetic gas is characterized in that this catalyst key component is cupric oxide, zinc oxide, chromium oxide, aluminium oxide and auxiliary agent, general formula Cu (Zn) a(Cr) b(Al) c(M) d(A) e(O) x, wherein M is one or more in V, Mo, Mn, Mg, the Ce metallic element, A is the alkali carbonate auxiliary agent; A is 0.5~2, and b is 0.1~0.4, and c is 0.05~0.35, and d is 0~0.2, and e is 0.02~0.9, and x satisfies the required atom number of each element valence.
2. catalyst according to claim 1 is characterized in that the M in the general formula is V, Mn, Ce.
3. catalyst according to claim 1 is characterized in that a is 0.9~1.3 in the general formula, and b is 0.2~0.35, and c is 0.25~0.35, and d is 0.1~0.2, and e is 0.02~0.40.
4. catalyst according to claim 1 is characterized in that auxiliary agent A is a potash in the general formula.
5. one kind prepares Preparation of catalysts method according to claim 1, it is characterized in that by the preparation of following preparation process: with the salt of each metal component wiring solution-forming in proportion, adopt precipitating reagent to precipitate then, precipitating reagent is Na 2CO 3, NaHCO 3NH 4HCO 3, (NH 4) 2CO 3Or a kind of in the ammoniacal liquor, precipitation temperature is 30 ℃~80 ℃, the precipitation endpoint pH is 6.8~8.0, through aging, filtration, washing, oven dry, granulation, roasting, immersion auxiliary agent, roasting and compression molding operation are prepared from again.
6. as Preparation of catalysts method as described in the claim 5, it is characterized in that the catalyst that makes is diameter 3mm~6mm, the cylindrical tablet of height 3mm~8mm.
7. as Preparation of catalysts method as described in the claim 5, the salt that it is characterized in that metal component is nitrate.
8. as Preparation of catalysts method as described in the claim 5, it is characterized in that auxiliary agent sprays into by wiring solution-forming.
9. as Preparation of catalysts method as described in the claim 5, it is characterized in that sintering temperature in the preparation process is at 300 ℃~450 ℃.
10. as Preparation of catalysts method as described in the claim 5, its specific surface of catalyst that it is characterized in that making is at 30m 2/ g~100m 2/ g.
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