Background technology
Back film of solar cell, it is one of solar module encapsulating material, its main performance is encapsulation crystalline silicon, except must possessing excellent electrical insulation capability, weather resistance and barrier property, also must possess anti-oxidation, moisture resistant, the preferably feature such as hydrolytic resistance and lower mist degree.
Notacoria is generally five-layer structure, be respectively weathering layer, adhesive layer, intermediate layer, adhesive layer and adhesive linkage from top to bottom, wherein, weathering layer is the main performance layer of notacoria, be generally fluorinated polymer material preparation, because it possesses excellent insulation property, weather resistance and barrier property.
When crystalline silicon carries out opto-electronic conversion effect, need to utilize light, notacoria just needs to have higher light transmittance, unexpectedly may meet the light needs of crystalline silicon.And transparent material, then light transmittance can be risen to maximum, therefore, transparent notacoria has desirable light transmittance.
Then transparent weathering layer, often needs to sacrifice its weather resistance or barrier property, thus affects the performance of whole battery component, and therefore, the development of transparent notacoria can not give up the performance that weathering layer should possess.
Application number is the patent documentation " a kind of transparent solar cell notacoria " of 201210430192.0, disclose a kind of back film of solar cell, it is made up of weathering layer, adhesive layer, electric insulation layer and tack coat and each layer is complex as a whole, wherein, adhesive layer is coated in a surface of electric insulation layer, tack coat is coated in another surface of electric insulation layer, and weathering layer is compounded in the outer surface of adhesive layer.
It can thus be appreciated that this is the comparatively simple transparent notacoria of one, and namely weathering layer is PET polyester, and its insulation property are realized by electric insulation layer, therefore, the weather resistance of this notacoria is unsatisfactory with obstruct.
Summary of the invention
The technical problem that the present invention solves: for above-mentioned deficiency, overcome the defect of prior art, the object of this invention is to provide a kind of transparent solar cell backboard film and preparation method thereof.
Technical scheme of the present invention: a kind of transparent solar cell backboard film, for four-layer structure composite membrane, comprise the easy adhesive linkage of outer weathering layer, intermediate layer, adhesive layer and internal layer, wherein intermediate layer is pet layer, and weathering layer is made up of each component of following mass fraction: liquid glass resin 33-56 part, styrene butadiene copolymers thermoplastic resin 15-25 part, Fypro 10-20 part, glass fibre 8-16 part, diphenol propane 3-7 part, polyacrylate 3-8 part, curing agent 5-10 part and diluent 15-25 part.
As preferably, described curing agent is isocyanate curing agent.
As preferably, described diluent is toluene or dimethylbenzene.
As preferably, weathering layer is made up of each component of following mass fraction: liquid glass resin 35-52 part, styrene butadiene copolymers thermoplastic resin 16-24 part, Fypro 12-19 part, glass fibre 9-15 part, diphenol propane 4-7 part, polyacrylate 3-7 part, curing agent 6-10 part and diluent 18-24 part.
More preferably, weathering layer is made up of each component of following mass fraction: liquid glass resin 38-48 part, styrene butadiene copolymers thermoplastic resin 17-22 part, Fypro 14-18 part, glass fibre 11-14 part, diphenol propane 5-6 part, polyacrylate 4-6 part, curing agent 7-9 part and diluent 19-23 part.
More preferably, weathering layer is made up of each component of following mass fraction: liquid glass resin 42-46 part, styrene butadiene copolymers thermoplastic resin 18-21 part, Fypro 15-17 part, glass fibre 12-13 part, diphenol propane 5-6 part, polyacrylate 5-6 part, curing agent 8-9 part and diluent 21-23 part.
More preferably, weathering layer is made up of each component of following mass fraction: liquid glass resin 45 parts, styrene butadiene copolymers thermoplastic resin 20 parts, Fypro 16 parts, 13 parts, glass fibre, diphenol propane 6 parts, polyacrylate 5 parts, 8 parts, curing agent and diluent 22 parts.
A preparation method for transparent solar cell backboard film, preparation process is as follows:
(1) styrene butadiene copolymers thermoplastic resin, Fypro are joined in liquid glass resin, mix;
(2) in aforesaid liquid, add glass fibre, diphenol propane and polyacrylate successively, limit edged stirs;
(3) add curing agent and diluent, after stirring, mixed liquor is coated on pet layer outer surface, normal temperature cure, obtain weathering layer and pet layer composite membrane;
(4) easy for internal layer adhesive linkage is bonded in pet layer inner surface by adhesive layer;
(5) above-mentioned composite membrane is carried out vacuum to cold pressing, prepare transparent solar cell backboard film.
Beneficial effect: transparent solar cell backboard film provided by the invention, for main material with two kinds of transparent resins, i.e. liquid glass resin and styrene butadiene copolymers thermoplastic resin, liquid glass resin has the feature of low viscosity, high rigidity, high-weatherability and quick solidifying, and the transparency after film forming is higher; Styrene butadiene copolymers thermoplastic resin is a kind of transparent resin that styrene and butadiene copolymer are formed, transparent light, there is good toughness, therefore the weathering layer of two kinds of resin compounded formation, not only there is highly desirable weatherability, transparency is higher simultaneously, and light transmittance is better, is a kind of ideal transparent solar cell backboard film.
Embodiment
In order to understand the present invention further, below in conjunction with embodiment, the preferred embodiment of the invention is described, but should be appreciated that these describe just for further illustrating the features and advantages of the present invention, instead of limiting to the claimed invention.
Embodiment 1:
A kind of transparent solar cell backboard film, for four-layer structure composite membrane, comprise the easy adhesive linkage of outer weathering layer, intermediate layer, adhesive layer and internal layer, wherein intermediate layer is pet layer, and weathering layer is made up of each component of following mass fraction: liquid glass resin (Critys H9) 33 parts, styrene butadiene copolymers thermoplastic resin 15 parts, Fypro 10 parts, 8 parts, glass fibre, diphenol propane 3 parts, polyacrylate 3 parts, isocyanate curing agent 5 parts and dimethylbenzene 15 parts.
A preparation method for transparent solar cell backboard film, preparation process is as follows:
(1) styrene butadiene copolymers thermoplastic resin, Fypro are joined in liquid glass resin, mix;
(2) in aforesaid liquid, add glass fibre, diphenol propane and polyacrylate successively, limit edged stirs;
(3) add curing agent and diluent, after stirring, mixed liquor is coated on pet layer outer surface, normal temperature cure, obtain weathering layer and pet layer composite membrane;
(4) easy for internal layer adhesive linkage is bonded in pet layer inner surface by adhesive layer;
(5) above-mentioned composite membrane is carried out vacuum to cold pressing, prepare transparent solar cell backboard film.
Embodiment 2:
A kind of transparent solar cell backboard film, for four-layer structure composite membrane, comprise the easy adhesive linkage of outer weathering layer, intermediate layer, adhesive layer and internal layer, wherein intermediate layer is pet layer, and weathering layer is made up of each component of following mass fraction: liquid glass resin (Critys H9) 56 parts, styrene butadiene copolymers thermoplastic resin 25 parts, Fypro 20 parts, 16 parts, glass fibre, diphenol propane 7 parts, polyacrylate 8 parts, isocyanate curing agent 10 parts and dimethylbenzene 25 parts.
A preparation method for transparent solar cell backboard film, preparation process is as follows:
(1) styrene butadiene copolymers thermoplastic resin, Fypro are joined in liquid glass resin, mix;
(2) in aforesaid liquid, add glass fibre, diphenol propane and polyacrylate successively, limit edged stirs;
(3) add curing agent and diluent, after stirring, mixed liquor is coated on pet layer outer surface, normal temperature cure, obtain weathering layer and pet layer composite membrane;
(4) easy for internal layer adhesive linkage is bonded in pet layer inner surface by adhesive layer;
(5) above-mentioned composite membrane is carried out vacuum to cold pressing, prepare transparent solar cell backboard film.
Embodiment 3:
A kind of transparent solar cell backboard film, for four-layer structure composite membrane, comprise the easy adhesive linkage of outer weathering layer, intermediate layer, adhesive layer and internal layer, wherein intermediate layer is pet layer, and weathering layer is made up of each component of following mass fraction: liquid glass resin (Critys H9) 35 parts, styrene butadiene copolymers thermoplastic resin 16 parts, Fypro 12 parts, 9 parts, glass fibre, diphenol propane 4 parts, polyacrylate 3 parts, isocyanate curing agent 6 parts and toluene 18 parts.
A preparation method for transparent solar cell backboard film, preparation process is as follows:
(1) styrene butadiene copolymers thermoplastic resin, Fypro are joined in liquid glass resin, mix;
(2) in aforesaid liquid, add glass fibre, diphenol propane and polyacrylate successively, limit edged stirs;
(3) add curing agent and diluent, after stirring, mixed liquor is coated on pet layer outer surface, normal temperature cure, obtain weathering layer and pet layer composite membrane;
(4) easy for internal layer adhesive linkage is bonded in pet layer inner surface by adhesive layer;
(5) above-mentioned composite membrane is carried out vacuum to cold pressing, prepare transparent solar cell backboard film.
Embodiment 4:
A kind of transparent solar cell backboard film, for four-layer structure composite membrane, comprise the easy adhesive linkage of outer weathering layer, intermediate layer, adhesive layer and internal layer, wherein intermediate layer is pet layer, and weathering layer is made up of each component of following mass fraction: liquid glass resin (Critys H9) 48 parts, styrene butadiene copolymers thermoplastic resin 22 parts, Fypro 18 parts, 14 parts, glass fibre, diphenol propane 6 parts, polyacrylate 6 parts, isocyanate curing agent 9 parts and toluene 23 parts.
A preparation method for transparent solar cell backboard film, preparation process is as follows:
(1) styrene butadiene copolymers thermoplastic resin, Fypro are joined in liquid glass resin, mix;
(2) in aforesaid liquid, add glass fibre, diphenol propane and polyacrylate successively, limit edged stirs;
(3) add curing agent and diluent, after stirring, mixed liquor is coated on pet layer outer surface, normal temperature cure, obtain weathering layer and pet layer composite membrane;
(4) easy for internal layer adhesive linkage is bonded in pet layer inner surface by adhesive layer;
(5) above-mentioned composite membrane is carried out vacuum to cold pressing, prepare transparent solar cell backboard film.
Embodiment 5:
A kind of transparent solar cell backboard film, for four-layer structure composite membrane, comprise the easy adhesive linkage of outer weathering layer, intermediate layer, adhesive layer and internal layer, wherein intermediate layer is pet layer, and weathering layer is made up of each component of following mass fraction: liquid glass resin (Critys H9) 45 parts, styrene butadiene copolymers thermoplastic resin 20 parts, Fypro 16 parts, 13 parts, glass fibre, diphenol propane 6 parts, polyacrylate 5 parts, isocyanate curing agent 8 parts and toluene or dimethylbenzene 22 parts.
A preparation method for transparent solar cell backboard film, preparation process is as follows:
(1) styrene butadiene copolymers thermoplastic resin, Fypro are joined in liquid glass resin, mix;
(2) in aforesaid liquid, add glass fibre, diphenol propane and polyacrylate successively, limit edged stirs;
(3) add curing agent and diluent, after stirring, mixed liquor is coated on pet layer outer surface, normal temperature cure, obtain weathering layer and pet layer composite membrane;
(4) easy for internal layer adhesive linkage is bonded in pet layer inner surface by adhesive layer;
(5) above-mentioned composite membrane is carried out vacuum to cold pressing, prepare transparent solar cell backboard film.
Application number be 201210430192.0 the disclosed technical scheme of patent documentation " a kind of transparent solar cell notacoria " prepare solar battery back film, be control group; Measure the weather resistance of above-mentioned embodiment and control group notacoria.
Carry out two eight or five ageing tests to embodiment 1-5 and control group, result is as shown in table 1:
The weatherability test of table 1 back film of solar cell
Project |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Control group |
Two eight or five aging/h |
≥2200 |
≥2200 |
≥2200 |
≥2200 |
≥2200 |
≥1500 |
As seen from the above table, two eight or five senile experiments of embodiment 1-5 are all more than 2200h, and control group, more than 1500h, is significantly higher than control group, and therefore, the excellent weather resistance and hard of embodiment 1-5 is in control group.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.